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Best Business Opportunities in Bhutan - Identification and Selection of right Project, Thrust areas for Investment, Industry Startup and Entrepreneurship Projects

The economy of Bhutan, one of the world's smallest and least developed countries, is based on agriculture and forestry, which provide the main livelihood for more than 60% of the population. Agriculture consists largely of subsistence farming and animal husbandry. The economy is closely aligned with India's through strong trade and monetary links and dependence on India's financial assistance. Most production in the industrial sector is of the cottage industry type. Most development projects, such as road construction, rely on Indian migrant labour. Model education, social, and environment programs are underway with support from multilateral development organisations.

The industrial sector is in a nascent stage, and though most production comes from cottage industry, larger industries are being encouraged and some industries such as cement, steel, and ferroalloy have been set up. Most development projects, such as road construction, rely on Indian contract labour. Agricultural produce includes rice, chilies, dairy (some yak, mostly cow) products, buckwheat, barley, root crops, apples, and citrus and maize at lower elevations. Industries include cement, wood products, processed fruits, alcoholic beverages and calcium carbide.

Bhutan’s hydropower industry accounts for 32% of the nation’s economy. The dependency on a single sector is a potential risk factor, the report states. As an alternative revenue generation sector, the government is promoting tourism, which also hopes to generate employment. Like in most countries, the Cottage and Small Industry (CSI) play a pivotal role in the overall industrial economy of Bhutan.

 

Business Sectors

Agriculture Industry

Agriculture in Bhutan has a dominant role in the Bhutan's economy. Approximately 80% of the population of Bhutan are involved in agriculture. Over 95% of the earning women in the country work in the agricultural sector. Majority of the refugees in this Himalayan nation are also employed in the agricultural sector. Agriculture in Bhutan is characterized by its labor-intensive nature with relatively low intensity of farm inputs.

Major crops cultivated in Bhutan are maize and rice. Maize accounts for 49% of total domestic cereal cultivation, and rice accounts for 43%. Rice is the major staple crop. Agriculture in the country includes cultivation of wheat and other minor cereal crops. Paddy is the primary crop in those regions where proper irrigation is available. Apart from paddy, other crops like wheat, barley, oil seeds, potato and different vegetables are also cultivated in these lands. The primary goals of agriculture in Bhutan are to raise the per capita income of the people living in rural areas, to enhance self-sufficiency in staple crops, and to increase the productivity per unit of farm labor and agricultural land.

There may be investment opportunities in:

  • Dall Mill (Split Dalls/ Pulses for Chhilke-wali Moong, Urad, Arhar, Channa, Masoor)
  • Poha (Rice Flakes)
  • Atta, Maida Suji & Wheat Bran (Wheat Flour Plant) Roller Flour Mill
  • Rice Powder, Puttu and Wheat Powder
  • Biscuits & Candy
  • Rice Mill(Parboiled Rice)
  • Bakery industry, etc.


Minerals and Mining

The country’s mineral industry was small and insignificant to its economy and was dominated by the production of cement, coal, dolomite, gypsum, and limestone. Known resources included deposits of beryl, copper, graphite, lead, mica, pyrite, tin, tungsten, and zinc. Mining is one of the fastest growing industries in Bhutan generating average revenue of 54 million U.S. dollars or contributing 3 percent to country's GDP.

Industrial mineral products were the primary output of Bhutan’s mineral industry and included dolomite, graphite, marble and slate, and sand and stone. The production of a variety of stone materials and energy fuels had been increasing steadily in recent years and corresponded to the increased demand for these commodities in the construction sector. While major exports of minerals are made in raw form, Bhutan processes some of its minerals into value-added products such as calcium carbide, cement, and ferrosilicon.

Accordingly, Bhutan’s policies on mining and quarrying consider inter-generational equity. This is important since minerals constitute vital raw materials for the mineral based manufacturing industries and are a major resource for economic development of a country. Bhutan is endowed with rich mineral resources that has allowed for the sustainable growth of a mineral based industry and export base. This mineral resource exploitation and value addition has helped generate employment and can contribute towards poverty alleviation.

There may be investment opportunities in:

  • Artificial Marble Tiles
  • Granite (Marble) Polishing Batti (Bar)
  • Granite Marble Cutting and Polishing Unit
  • Calcium Carbonate from Marble Chips
  • Coal Washing Unit
  • Ferro Silicon Manufacturing
  • Gypsum plaster boards
  • Beneficiation of chromium, nickel and manganese ore
  • Integrated production unit of gypsum powder, gypsum board
  • P.V.C. laminated gypsum ceiling tiles, etc.


Livestock Industry

Livestock farming practices continue to evolve in response to rapid modernization and growing economic opportunities in the Bhutan Himalaya. Animal husbandry is an integral part of farming activities in Bhutan and, especially in the high altitude or alpine regions, animal husbandry forms virtually the sole economic activity. The consumption of animal products is an important element of the Bhutanese diet.

Livestock is an integral part in all Bhutanese farming systems. While most households rear livestock for home consumption, livestock farming and nomadic herding are the predominant activities in the alpine and cool temperate zones. Over 80 per cent of rural households own cattle. Other significant livestock include poultry (reared by about 65% of rural households), pigs (38%), horses (23%), goats (15%) and yaks (2%). Inadequate pasture land and poor access to markets are significant constraints to improving production, but increasing urban demand for livestock products is encouraging farmers near urban areas to keep better breeds and improve feed and fodder management. In the livestock sector artificial insemination covers not only Jersey breeds that are high yielding but also for the production of Jatsa and Jatsam that are local high yielding varieties.

The indigenous cattle are the most important livestock genetic resources for food, animal energy and household income in Bhutan. Poultry farming is one of the important livestock farming components in Bhutan.

There may be investment opportunities in:

  • Aquaculture Fish Farming
  • Prawn/Shrimp Farming
  • Poultry & Broiler Farming
  • Management of Rabbits/Angora Rabbit Farming
  • Goat & Sheep Farming
  • Poultry Farm for Producing Eggs
  • Animal Feed Using Date Pits, Discarded Dates and Other Ingredients
  • Pig Farming
  • Cattle Feed, etc.

 

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MODIFIED POTATO STARCH - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue

PRODUCT PROFILE Potato starch is starch extracted from potatoes. The cells of the root tubers of the potato plant contain starch grains (leucoplasts). To extract the starch, the potatoes are crushed; the starch grains are released from the destroyed cells. The starch is then washed out and dried to powder. Potato starch is essential as a universal binding and food thickening agent. Leveraging on potato starch production and producing modified potato starch that is specially customized for various applications in food, textile and paper manufacturing industries. Product characteristics Appearance - powder a clear white colour Surface of starch granules app. 30 ha/g Specific density app. 1.55 g/ml Specific heat 1.22 J/g Bulk weight of starch 80% DS app. 0.7 g/ml DS of moist centrifuge app. 0.6 g/ml Brightness (MgO2 = 100%) app. 95 % Size ranges between 5 and 100 ?m Applications Starch and modified starches have a broad range of applications both in the food and non food sectors. The largest users of starch in the EU (30%) are the paper, cardboard and corrugating industries. Other important fields of starch application are textiles, cosmetics, pharmaceuticals, construction and paints. In the medium and long run starch will play an increasing role in the field of “renewable raw materials” for the production of biodegradable plastics, packaging material and moulds. The powder has very consistent as the major raw materials are available in house with very good quality. The best value provided by the modified starch over native starch is the reduction in downtime and improvement in paper quality. Additional benefits offered by the modified starches are improvement in wastewater discharge quality with charged starches, elimination of chemical and equipment for on site conversion of native starches, reduction in labor costs due to the simplicity of cooking and using modified starches etc. Global demand Starch, one of the most present biomaterials has witnessed significant developments over the years. After witnessing a temporary dip in growth in the year 2008 and 2009, the world market for starch, by consumption is expected to recover and register healthy growth to reach 80 million metric ton by 2015. The Global starch market is likely to get respite from deceleration in its market growth, with growth poised to receive a new lease of life in the next few years, thanks to the growing consumption of liquid starches and modified starches. The modified starch market is projected to be the fastest growing segment over the period 2007-2015. The US represents the largest geographic market for starch, having accounted for a share of about 51% in the total volume of starch consumed in 2009. Given the countrys large per capita income, the demand for starch in the US has been steadily on the rise. Asia Pacific represents the fastest growing market over the period 2007-2015. Growing employment opportunities, and subsequent increase in per capita income over the last few years, particularly in China and India, have been driving the growing demand for starch in the region. The demand of the product in the market is immense and therefore its market position is splendid. Hence it is an excellent field to venture.
Plant capacity: 45000 MT/AnnumPlant & machinery: 654 Lakhs
Working capital: -T.C.I: Cost of the project: 1618 Lakhs
Return: 43.00%Break even: 50.00%
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Caramel Colour from Sugar - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue

Profile: Caramel colouring is a colour additive that is a dark-brown liquid or solid material resulting from the controlled heat treatment, often under pressure and at high temperature, of various food grade carbohydrates, such as high-dextrose corn syrup. Acids such as acetic acid, citric acid, lactic acid, or phosphoric acid may be used to break the bonds between sugars before the sugars are raised to a higher temperature for Caramelization. Caramelizing sugar is a term most often applied to melting sugar until it becomes a caramel colour liquid. Caramelized sugar is simply a mixture of sugar and water cooked until it becomes syrupy and darkens, and reaching a temperature from 320 to 356 degrees F. Caramel colour is a colloid, the specific gravity indicates the solids content and the strength of the colour. There are four distinct types of caramel colour as per their application to satisfy the requirements of different food and beverage systems: Caramel Colour I (also known as plain or spirit caramel), Caramel Colour II (caustic sulfite caramel), Caramel Colour III (ammonia or beer caramel, bakers and confectioners caramel) and Caramel Colour IV (known as sulfite ammonia, soft drink caramel, or acid proof caramel). Classification: • Caramel Colour I Plain caramel, caustic caramel, spirit caramel, used in Whiskey among many. • Caramel Colour II Caustic sulfite caramel, used in Cognac. • Caramel Colour III Ammonia caramel, baker's caramel, confectioner's caramel, beer caramel, used in Beer, soy sauce, and confectionery • Caramel Colour IV Sulfite ammonia caramel, acid proof caramel, soft drink caramel, used in Acidic environments such as soft drinks Application: Improving visual appeal is the primary purpose for caramel colour in a food or beverage system. Caramel colour also: • Protects other ingredients from light deterioration • Emulsifies flavour agents in the preparation of soft drink concentrates • Standardizes batch to batch colour variation • Caramel is used by the Malt and Milk foods industry as well as a natural colourant in pharmaceutical industries. • Caramel colour serves as an emulsifier to impede separation of flavour oils • Caramel colours also appear in beers, whiskeys, wines, rums and liqueurs. • Negatively charged caramels (and, sometimes, specifically formulated spirit caramel colours) work well in whiskeys, wines, rums and liqueurs • Soy sauce, which can be preserved with up to 15 percent salt, demands a caramel colour with the proper salt stability • Caramel colour is used to enhance the attractiveness of baked goods by supplementing the inadequate and irregular colouring power of refined ingredients in rye, pumpernickel, specialty breads, fillings, toppings, cakes and cookies. Global Scenario: The global food colours market was worth an estimated $1.45 billion in 2009 relays an August 2010 market report, The Global Market for Good Colours, by Leatherhead Food Research. World usage of food colours is currently about 40,000 to 50,000 tons. Although current economic conditions mean "annual growth levels have started to fall off sharply, says the report, by the middle of the next decade, the global market value is expected to reach $1.6 billion, up 10% from its present levels. From 2005 to 2009, the global market for natural colours increased almost 35% in value, with much future growth expected to come from natural colours and colouring foodstuffs. Foods account for some 67% of the food colouring global market, followed by soft drinks (28%) and alcoholic beverages (5%). The demand of Caramel colour in the market is immense and therefore its market position is splendid. Hence it is an excellent field to venture.
Plant capacity: 300 MT/AnnumPlant & machinery: 43 Lakhs
Working capital: -T.C.I: Cost of project : 146 Lakhs
Return: 42.00%Break even: 54.00%
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Frozen Finger Chips - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue

Profile: The potato is a tuber grown underground on a specialized plant part (subterranean stem) known as stolon. A potato tuber is usually oval to round in shape, although intermediate shapes are also frequently encountered. It consists of an inner flesh and an outer protective cover known as a skin. There is a great variation in flesh colour and skin finish. And these two characteristics broadly, if not completely, determine the consumer preference vis à vis acceptability. The eye shaped depressions on a potato tuber is known as its eyes, and actually these are the dormant buds, which give rise to new shoots under suitable conditions. These white to creamy white or pigmented new shoots are known as sprouts. And that is why the process is known as sprouting. This is a very important process in potato, because a sprouted potato is not acceptable for consumption. But optimum sprouting is a desired attribute when the tubers are used for propagation. Factors affecting the growth of French fries French fries/wedges are growing at the rate of 25% in the country and it is likely to increase in coming years. The reason of this fast rate of growth is: 1. Fast growth of international fast food chain (25 to 30%) not only in metro but in other large towns. 2. Growing preference for Western snacks due to changing life style. French fries/wedges are likely to cut into Indian snacks like Samosa, Tikki, Pakoras etc. 3. Change in retail formats super market, shopping malls etc also stimulate the retail sales, as products are attractively displayed in visi coolers/ deep freezers. 4. Demographic changes like, increasing income, small family, more working women etc. results into more eating out and purchase of ready to cook products. 5. French fries are also a complement item to many food products in restaurants, Bars and Pubs; this trend is growing and will contribute to its overall demand in near future. 7. A significant proportion of fresh French fries are also expected to get converted to frozen French fries. Global Scenario Frozen Food in India industry profile provides top-line qualitative and quantitative summary information including: market share, market size (value and volume 2006 to 10, and forecast to 2015). The profile also contains descriptions of the leading players including key financial metrics and analysis of competitive pressures within the market. The market for frozen food in India increased at a compound annual growth rate of 15.2% between 2004 and 2009. The Indian frozen food market generated total revenues of $325.9 million in 2010, representing a compound annual growth rate (CAGR) of 16.6% for the period spanning 2006 to 2010. The food processing industry has been slated for accelerated growth. It is projected to be a futuristic industry and it is anticipated that, over the years, it will emerge as a leading player in the global markets. As a result, the industry is seen to be witnessing feverish activity. Therefore the scope for this product is very bright. An entrepreneur venturing into this project will find it very lucrative.
Plant capacity: 4840 MT/Annum or 1200 Kg potato per hourPlant & machinery: 293 Lakhs
Working capital: -T.C.I: 1757 Lakhs
Return: 50.00%Break even: 34.00%
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Precipitated Calcium Carbonate - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue

Profile: Precipitated Calcium Carbonate (PCC) also known as purified, refined or synthetic calcium carbonate. It has the same chemical formula as other types of calcium carbonate, such as limestone, marble and chalk: CaCO3. The calcium, carbon and oxygen atoms can arrange themselves in three different ways, to form three different calcium carbonate minerals. The most common arrangement for both precipitated and ground calcium carbonates is the hexagonal form known as calcite. Calcium carbonates, including PCC, are considered to be non toxic. As long as the PCC meets certain purity requirements, it can be used as a direct food additive, as a pharmaceutical or as an indirect additive in paper products that come in contact with food. Similar acceptances and approvals exist around the world where PCCs are widely used in these applications. PCC is purer than the limestone from which it is made, and is lower in silica and lead. Product characteristics: • Chemical formula - CaCO3 • Molecular Weight - 100.09 gm/mol. • Appearance - Brilliant white • Density - 0.28gms/cc to 0.9 gm/cc • Assay of material - 98.7% • Crystallography - hexagonal Application: Precipitated calcium carbonate is a versatile additive for use in a wide range of plastic and elastomeric applications. Its regular and controlled crystalline shape and ultrafine particle size together with the hydrophobic surface coating combine to the benefit of both polymer processing and subsequent physical properties. Precipitated calcium carbonate is one of a unique class of additives which can be classified as being multi functional providing the end user with an outstanding cost/performance opportunity. Some of the important uses of precipitated calcium carbonate are: • Precipitated Calcium Carbonate is widely used by Paper Industry to manufacture alkaline media paper making. • Precipitated Calcium Carbonate improves the Brightness, Smoothness, and Opacity of Paper. It also increases the ink receptivity. Precipitated Calcium Carbonate reduces the cost of production of Papermaking. • Precipitated Calcium Carbonate is widely used by Paint Industries for the manufacturing of Emulsion Paint and Powder Coatings. • Pharmaceutical Industries use precipitated Calcium Carbonate in the fermentation process and to manufacture tapped density tablet making. • Detergent Powder manufacturers for premium powders use precipitated Calcium Carbonate only. • Precipitated Calcium Carbonate is used by Rubber Product Manufacturers for the manufacturing of different rubber products like Tyres, Tubes, Hawai Chappals, Soles, Straps and other rubber parts. • Ink manufacturers use precipitated Calcium Carbonate as an ant settling agent. • Precipitated Calcium Carbonate is used by the chewing gum, powder drinks and wine manufacturers. Global Scenario: Worldwide, almost 10 million tons of precipitated calcium carbonate (PCC) is produced annually for use in a wide range of end-use applications. Roughly 70% of the total is consumed by the paper industry for the filling and coating of paper. Large amounts of PCC are also used in the filling of polymers, as a pigment in paint, and as a thixotrope in sealant and plastisol formulations. In addition, PCC with sufficient purity can be used for food and pharmaceutical applications. Global demand for Precipitated Calcium Carbonate (PCC) is forecast to grow by an average of 4%py from around 13Mt in 2007 to nearly 16Mt by 2012. Growth rates will be highest in the paint (6%py) and rubber (4%py) industries though the largest increases in terms of tonnage will be in paper and paint. The demand of PCC in the market is immense and therefore its market position is splendid. Hence it is an excellent field to venture.
Plant capacity: 8925 MT/AnnumPlant & machinery: 129 Lakhs
Working capital: -T.C.I: Cost of project: 321 Lakhs
Return: 43.00%Break even: 56.00%
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Solar Cells - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue, Plant Economics

Profile Solar cells are the devices where solar energy is directly converted into electricity. Solar cells are made of naturally available semiconductors such as silicon and germanium. The resistivity of these materials is between those of conductors and insulators. Therefore they are called semiconductors. They behave like insulators at low temperature and like conductors above room temperature. To increase its conductivity semiconductors are doped with impurities. Semiconductors which are doped with impurities like boron or aluminium are termed as p-type semiconductors and those doped with impurities like phosphorous, are called n type semiconductors. In p type semiconductors holes are majority carriers and electrons are minority carriers and in n type semiconductors electrons are majority carriers and holes are minority carriers. Properties • High efficiency and stable performance in photovoltaic conversion. • Advanced diffusion technique ensuring the homogeneity of energy conversion efficiency of the cell. • Advanced PECVD film forming, providing a dark blue silicon nitride anti reflection film of homogenous color and attractive appearance. • High quality metal paste for back surface and electrode, ensuring good conductivity, high pulling strength and ease of soldering. • High precision patterning using screen printing, ensuring accurate busbar location for ease with automatic soldering a laser cutting. Advantages Solar cells are used to generate energy using the sun, which is a renewable source of energy, in place of using non eco friendly methods like burning fuel. The increasing use of Solar cell technology to produce energy gives a clear indication of the increasing awareness about the declining level of fossil fuels and their impact on the environment. The electricity produced through solar technology is being used to power homes, cars and appliances. This has made solar technology to be one of the most important advances in technology in recent times. There are many benefits of using Solar cell technology for generating power. • solar energy is renewable • 100% environment friendly technology, this technology is not going to release any greenhouse gases, harmful agents, volatile material or carbon dioxide into the environment. • highly durable and reliable Global Market Scenario Solar electric energy demand has grown by an average 30% per annum over the past 20 years against a backdrop of rapidly declining costs and prices. This decline in cost has been driven by economies of manufacturing scale, manufacturing technology improvements, and the increasing efficiency of solar cells. In 2009, the photovoltaic solar industry generated $38.5 billion in revenues globally, which includes the sale of solar modules and associated equipment, and the installation of solar systems. Solar buzz produces various forecast scenarios which, depending on the factors, see growth in the world PV market from $46.3 billion to $96.8 billion in 2014.PV installations grew to 7.3 GW in 2009, up 20% from the prior year. The various forecast scenarios predict demand rising to 15.4 37 GW in 2014, more than five times the size of the 2009 market. The worldwide on-grid segment grew by 20% in 2009, and the off grid market grew 23% in 2009, faster than on grid for the first time in 15 years but on a much smaller base. Cost Estimation: Capacity : Plant and Machinery: Rate of return : 44% BEP : 32%
Plant capacity: 288000000 Pcs/AnnumPlant & machinery: 360 Crore
Working capital: -T.C.I: Cost of project : 400 Crore
Return: 44.00%Break even: 32.00%
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Biscuit Plant - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue, Plant Economics

Profile Biscuits are one of the important bakery items and can be used whole day irrespective of time. It is very common for morning breakfast and also used as snacks. Biscuits are generally classified into soft biscuits, hard biscuits and crackers. Biscuit dough are made mainly from flour, fat, sugar and water, with minor amounts of flavor, colors, and aerating agents and possibly eggs and fruits. Around the world Biscuits is the principal food and provides more nutrients than any other single food source. The value of grain in the world used for human consumption is over 2 to 3 times of the value of the world iron and steel production. Although only 14% of the grain in the world is handled through international channels, cereal grains make up more than half of all the goods in overseas trade. Properties of Raw Materials FLOUR: The main ingredient in Biscuit making is wheat flour. Mixing the dough not only disperses the ingredients but also develops the gluten strands to proper strength and elasticity that retain, numerous small gas cells arising from fermentation. During fermentation, the dough which is originally tough and elastic, mellers and becomes more extensible so that it can be machined more easily and baked into food of good volume. The quality of flour depends on the initial quality of wheat. SUGAR: Sugar is used in Biscuit production as a contributor to crust colour through browning and caramelization reaction. Corn syrups, both regular and high fructoses are the predominant sweeteners of the biscuit industry, sucrose, and dextrose is also used single or combination with syrup. Sucrose is most widely used as sweetening agent. SHORTENING: Animal and vegetable fats and oils are used in balled foods to produce tenderness and are designed to impart particular qualities so the finished product. Generally, other shortening are used in Combination with butter to reduce cost. The average amount of shortening in Biscuit is 38 Kg per 100 Kg flour. MILK AND MILK SUBSTITUTE: Milk must be specially treated with High heat, which has been subjected to high temperature. Egg whites are used to make white angel food cakes. SALT: The components of dough and butters are dispersed in water unless mild fluid products are used. Manufacturing Process Biscuit making process: MIXING: This is a process where all ingredients are put together in right proportion for dough formation. These ingredients are then fed into Mixers where mixing is done and dough is prepared for molding .Major ingredients are flour, fat, sugar and others as per the product one would like to have. MOULDING: In this section we laminate the dough into sheet which then passes down to gauge rollers and sheet thickness achieved for cutting. Here we have a cutter or a moulder as per the variety where one gets the shape and sizes of biscuits. BAKING: This is the area where we pass these moulded wet biscuit into baking oven .The biscuits are baked on desired temperatures. Various type of heating are available now days as per the convenience and cost .Different type ovens are available COOLING: These baked biscuits are then passed on to cooling conveyors for natural cooling prior to packing .The temperatures are brought down to room temperatures PACKING: These biscuit are then stacked and fed into packing machine for packing. Different packing materials are available for packing of these biscuit in different packs. Slug packs, pouch pack or family packs etc. These packs are then put into secondary packaging like cartons to be transported to retailers. Equipment used for Automated Biscuit Manufacturing: Mixers, Laminators, Gauge Rolls or Pre Sheeters, Moulder / Cutter, Baking Oven, Cooling Conveyor, Packing Machines, Material Handling Equipments, Biscuit / Sugar Grinder, Milk/Oil Sprays and Salt / Cashew Sprinklers. Ingredients used: Flour , Fat , Sugar , Salt , Ammonium bicarbonate , Milk , Butter , Flavours , Emulsifiers , Invert syrups, Dough Improvers and many additives The biscuits are used as breakfast, as snacks. These are widely consumed by Army. The children eat biscuits with interest. The old age man also eats digestive biscuit. The other occasion of the consumption of biscuit is party, functions, meetings etc. Indian Scenario India Biscuits Industry is the largest among all the food industries and has a turnover of around Rs.3000 crores. India is known to be the second largest manufacturer of biscuits, the first being USA. It is classified under two sectors: organized and unorganized. Bread and biscuits are the major part of the bakery industry and covers around 80 percent of the total bakery products in India. Biscuit stands at a higher value and production level than bread. This belongs to the unorganized sector of the bakery Industry and covers over 70% of the total production. Indian biscuit industry has occupied around 55-60 percent of the entire bakery production.
Plant capacity: 10500 MT/AnnumPlant & machinery: 579 Lakhs
Working capital: -T.C.I: Cost of project : 1851 Lakhs
Return: 44.00%Break even: 35.00%
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Potato Powder - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue, Plant Economics

Profile Potato powder is highly concentrated and nutritious flour grounded from the pulp of cooled potato. The flour commodities of the chemical constituents of the potato, retains all of the mineral salts. The potato powder is used as thickening agent in soups, stews and for breading meats and fish. The potato powder is used extensively by armed forces, the civilian trade and the school lunch programme Potato is widely consumed as food all over the world. Its composition is influenced not only by genetic and environmental factors but also by maturity at harvest and subsequent storage history. Indeed the efficiency of storage is of determining importance, as on it depend the availability of potato as a fresh or processed vegetable, its palatability and also its nutritive value. Potato Powder obtained from potato has the following composition. Carbohydrates (Assimilable) - 71-81 % Protein - 7.1-13.5% Ash - 2.8-5.9% Crude fibre - 0.4-3.4% Fat - 0-0.7% Application Potato Flour is used in bread, pancake and waffle recipes or as a thickener for smoother sauces, gravies and soups. Also used in fabricated Potato chips, Extruded Snacks, Snack Pellets, Battered breaded products etc. Also used in gluten free and allergy cooking. Potato powder is increasingly being used in a variety of food preparations like snack foods (Mc Donald, Pringle, Haldiram snacks etc.), soups, curries and other dishes as a thickening agent and Stir Fries. It has strong potato flavour. It can be a binding material for preparing kheer, tikki, chops, pakoda, cutlets, stuffed parotha, kofta and other products. ? Market Potential The potato powder is meant only for export. Although domestic market for dehydrated and powdered potato is there but more than 70% of the total indigenous production of potato powder is exported to various countries. The potato powder is supplied in bulk to the manufacturers of the various snack food items and restaurants/ hotels. The major demand is in cities like Mumbai, Delhi, Chennai, Nagpur, etc. The demand is much more than the supply at present and is likely to grow with the increasing popularity of the snack foods and other items where potato powder is used as input. It has good export potential also, and European countries are largest consumer of potato flour.
Plant capacity: 1800 MT/ AnnumPlant & machinery: 543 Lakh
Working capital: -T.C.I: Cost of Project : 800 Lakh
Return: 44.00%Break even: 40.00%
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Potato French fries - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue

Profile French fries are among the highest saleable potato products. This is the most abundant processed potato and can be found in many varieties such as lattice cut, wedges, curly, batter dipped, seasoned, or straight cut including French Fries on menu is one of the easiest ways to increase sales and profits for the companies.Potato French fries are basically used for snacks purposes. They are produced by rapid dehydration of potato slices by direct contact with hot oils. Its crispness and special palatability make it the favourite of people of all age groups. Different varieties of potatoes are usually used for French fries. Application • It is used for the preparation of food directly. • It can be used for the production of chips. • It is largely used in the 3 star to 5 star hotels. Steps Involved in the Manufacturing of French Fries: • Peeling & Trimming • Cutting & Sizing • Blanching • Drying • Frying & Par-Frying • Freezing & Packing. Market Potential The frozen French fries market in India is in a nascent stage but is growing at the rate of about 25% per year. The percent organized market for frozen French – fries in India is estimated at over 3500 tons/ annum, mostly contributed by imported French fries. The estimated domestic production of French fries is about 500 MT. Indian fast food sector is growing at 25 to 30 % annually due to rapid growth of fast food chain both Indian and international. French fries are among the highest saleable potato products. This is the most abundant processed potato and can be found in many varieties such as lattice cut, wedges, curly, batter dipped, seasoned, or straight cut including French Fries on menu is one of the easiest ways to increase sales and profits for the companies
Plant capacity: 8 MT/day Plant & machinery: 606 Lakh (12.11 Lakh USD)
Working capital: -T.C.I: 2400 Lakh (48 Lakh USD)
Return: 18.00%Break even: 62.00%
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Medium Density Fiberboard (MDF Board) - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities

Profile Medium density fiberboard (MDF) is a generic term for a panel primarily composed of lignocellulosic fibers combined with a synthetic resin or other suitable bonding system and bonded together under heat and pressure. MDF is a wood based composite. The primary constituent is a softwood that has been broken down into wood fibres; that is the very cells (tracheids, vessels, fibres and fibre tracheids), which are far smaller entities than those used in particleboard. The panels are compressed to a density of 0.50 to 0.80 and specific gravity (31-50 lb/ft3). Additives may be introduced during manufacturing to improve certain properties. MDF Characteristics: • Width : 1650 mm • Length (grain) : from 1650 to 3660 mm • Thickness : from 6 to 24 mm • Glue type : Urea Carbamide/urea melamine formaldehyde (UMF) • Quality Reference: TU 5536-007-4477-9728-2003 • Density : 700-850 kg/m3 • Dimensions : 3.4.1. Length/width/thickness Application Medium Density Fiberboard (MDF) is widely used in the manufacturing of furniture, kitchen cabinets, door parts, mouldings, millwork and laminate flooring. Common Uses: • Doors, Jambs & Millwork • Laminate Flooring • Laminating & Finishing • Moulding • Office & Residential Furniture • Kitchen Cabinets ? Production Procedure In the production procedure of MDF board following few steps are involved: • Chipping of wood • Defibrating, gluing and drying • Mat forming and processing • Cooling, sanding & trimming • Grading & storage • Impregnation • Lamination Market Potential The global potential demand for panel boards is estimated at 250 million m3 per year and the potential market for MDF alone is 100 million m3. The gap of 150 million m3 can be diverted to particleboard, plywood & OSB. Bulk of the industrial round wood in India is utilized by the saw milling industry, consisting of more than 23,000 units. The projected demand for MDF is 6,70,000 tons, whereas the combined capacity of 2 Plants operating in India (Delhi & Calcutta) is only 1,17,000 cubic meters (88,000 tons). Some shortage is covered by MDF imports of around 3,00,000 tons.
Plant capacity: 30000 Cubic meters/Annum Plant & machinery: 2007 Lakh (40.13 Lakh USD)
Working capital: -T.C.I: Cost of Project : 3534 Lakh (70.68 Lakh USD)
Return: 45.00%Break even: 50.00%
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Maize Processing - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue, Plant Layout

Profile Maize is one of the cereal grains which produces throughout India and is placed 3rd position in agricultural base production. The products from maize are value added products which include maize starch, liquid glucose, dextrose monohydrate, anhydrous dextrose, sorbitol, corn gluten to name a few. In India, the prime source of starch is maize and the textile industry is for long the largest buyer of maize starch in India. Maize is constituted by hull, germ, protein, starch and moisture. There is dry and wet milling process of manufacturing of starch, zein, germ and hulls. Starch is the basic constituent of maize and it is converted to liquid glucose by adopting series of digestion steps on starch. It will be basically enzyme and acid digestion system. It may be enzyme - enzyme system or only acid digestion system. In the production of liquid glucose there is some production of dextrose anhydride. Maize (Corn) contains about 70% starch, other components being protein, fibers and fat. Application • Starch can be potentially used in large number of preparations. Its major applications are in textiles and paper manufacture and in food and pharmaceutical industries. Starch is used in the manufacture of number of products such as starch esters, starch phosphates, glucose, dextrose, sorbitol, ethyl alcohol etc. • Main use of corn oil is in cooking, where its high smoke point makes refined corn oil valuable frying oil. It is also a key ingredient in some margarines • Corn starch is used as a thickening agent in soups and liquid-based foods, such as sauces, gravies and custards. • Corn syrup is used in foods to soften texture, add volume, prevent crystallization of sugar, and enhance flavor ? Market Potential India is the fifth largest producer of maize in the world contributing 3% of the global production. In India, maize is grown in all the seasons i.e., kharif, rabi and summer. Of these three seasons, nearly 90% of the production is from kharif season, 7-8% during rabi season and remaining 1-2% during summer season. India produces around 10 million ton of maize. Karnataka is the leading producer of maize in India as it falls under the corn belt of India and produces 15 % of India’s total produce. About 50 % of the total Indian produce is consumed as poultry feed and about 8 % is consumed by the starch industry. Cost Estimation: Capacity : Starch - 5250 MT/Annum Dextrose Monohydrate – 4500 MT/Annum Liquid Glucose - 1125 MT/Annum Oxidised Starch - 562 MT/Annum Hull- By product – 900 MT/Annum Zein- By product – 1800 MT/Annum Germ- By product – 1800 MT/Annum
Plant capacity: -Plant & machinery: 216 Lakh
Working capital: -T.C.I: Cost of the Project : 630 Lakh
Return: 42.00%Break even: 57.00%
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Information
  • One Lac / Lakh / Lakhs is equivalent to one hundred thousand (100,000)
  • One Crore is equivalent to ten million (10,000,000)
  • T.C.I is Total Capital Investment
  • We can modify the project capacity and project cost as per your requirement.
  • We can also prepare project report on any subject as per your requirement.
  • Caution: The project's cost, capacity and return are subject to change without any notice. Future projects may have different values of project cost, capacity or return.

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