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Transformer, Distribution Transformer, Electrical Transformer, Current Transformers, Voltage Stabilizers, Servo Controlled Stabilizer, UPS, Inverter, Power Inverters, Transformer Oil and Repair of Distribution, Power Transformer

Electric equipment industry contributes over 2% of GDP which is projected to increase to about 12% in 2015 according to a study by Frost & Sullivan. During the period, consumption of electrical equipment is estimated to increase from over USD 28 bn now to USD 363 bn, growing at a CAGR of about 30%. It is also expected that during 2010-2015, the Indian equipment manu-facturing will grow at 5.5 times the growth rate of global electronic equipment production.

The electrical equipment and accessories industry, with its highly diversified content, may be broadly segmented into (i) generation equipment, (ii) transmission equipment, and (iii) distribution equipment. The equipments and accessories under these segments include motors, turbines, gene-rators, switchgears, transformers, circuit breakers, induction motors, power capacitors, meters, transmission towers. Besides these, the spectrum covers a whole range of power cables including XLPE and AAC and ACSR conductors and electrical consumer products like fans, electric lamps, exhausts and domestic appliances and accessories. inverters, gensets, UPS also fall under its domain.

The electrical industry has been showing signs of recovery after poor performance in the recent years. The domestic electrical industry, which includes equipment for generation, transmission, distribution and use of power in industrial units, constitutes a major part of the electrical products.

The growth of the industry is directly related to the development of power generation and distribution. India's generation capacity of 2,300 MW in 1950 expanded to over 116,500 MW including non-utilities at the end 2000-01. The total installed capacity of electric power generation further increased to 141,080 MW in 2007-08 (upto January 2008) compared to a capacity of 128,000 MW during the same period in 2006-07. The Eleventh Plan has targeted a capacity addition of 78,570 MW.

The five years (2007-2012) may be the best of times for power equipment makers with the power sector on a expansion spree. With order-book growth expanding over the last three years, there is a good chance that this will continue. Close to 82% of the planned generation capacity for the Tenth Plan was either implemented or was in the process of being implemented. Even assuming a 70% implementation ratio for the Eleventh Plan, close to 55,000 MW will be added. Five ultra mega power projects, totaling 20,000 MW are coming up in 2008. In the transmission sector, for example, Power Grid Corporation is planning a capex of Rs 710 billion by 2010.

Earlier, the shortfalls in achieving the Plan targets of addition to power generation and up-gradation of transmission and distribution had adversely affected the electrical equipment industry. The peak shortage which was over 11% of the requirement in 2003-04 increased to 11.7% in 2004-05 and to over 12% in 2005-06. The shortage further rose to about 14% in 2006-07. In the ten months of 2007-08 the peak shortage had risen to over 15% of the peak demand of 107,010 MW.


According to the Power Ministry, the power sector has tied up Rs 2,240 billion worth of investments to build power plants with 70,000 MW capacity in the next three years. India's capacity to manufacture power equipment is set to increase four-fold to around 43,000 MW over the next 5 years, through investments of over Rs 300 bn. The additional capacity of 33,000 MW is expected to be added by 2015. Companies like L&T, JSW, and Reliance are in process of setting up equipment manufacturing capacities. Apart from the addition of indigenous capacity, this will also lead to upgradation of technology in the equipment sector. There is also a significant presence of the small scale and medium-sized companies in the electrical equipment industry, the share of which is estimated at around 35%.

According to the Power Ministry, the power sector has tied up Rs 2,240 billion worth of investments to build power plants with 70,000 MW capacities in the next three years. The Indian government has set ambitious goals in the 11th plan for power sector owing to which the power sector is poised for significant expansion. In order to provide availability of over 1000 units of per capita electricity by year 2012, it has been estimated that need-based capacity addition of more than 100,000 MW would be required. This has resulted in massive addition plans being proposed in the sub-sectors of Generation Transmission and Distribution. Investment is also expected to flow into different segments of the value chain, covering the segments of power generation, transmission and distribution and allied sectors such as equipment, technology and services. The private sector is expected to play a more active role in investment and capital productivity. The government has undertaken a number of initiatives to facilitate private sector participation.

With some fast moves at launching fast track projects to augment supplies, the Indian industry needs to improve its competitiveness. The Indian market is growing and multinationals with newer technologies are now more active.

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Distribution Transformers and Repairs - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities

The transformer is a device that transfers electricity or energy from one electric circuit to another without change of frequency and usually, but not always, with a change in voltage. The basic principle of a transformer is Faraday's laws of Electromagnetic Induction, which states that whenever the flux linked with a coil changes on E.M.F is induced. Using distribution transformers, the primary feeder voltage is reduced to actual utilization voltage (~415 or 460 V) for domestic/industrial use. A great variety of transformers fall into this category due to many different arrangements and connections. Since very little supervision is possible, users expect the least maintenance on these transformers. The cost of supplying losses and reactive power is highest for these transformers. The different type of faults occurs in transformers and repairing fault. When any fault occurs in a transformer heat produced in the transformer is carried out by oil which in the process expands & some amount of oil also gets vaporized. Due to fast industrialization and growing domestic demand of electricity there is a good scope to venture in to this field.
Plant capacity: Distribution Transformer: 230 nos. per annum and Distribution Transformer Repairing : 3000 nos per annumPlant & machinery: Rs.140 Lakhs
Working capital: -T.C.I: Cost of Project : Rs. 728 Lakhs
Return: 28.00%Break even: 65.00%
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Repair & Refurbishment of Power Transformers

Transformer is a machine that transfers electrical energy from one electrical circuit to another without changing frequency by the principle of electromagnetic induction. Since its basic construction requires no moving parts so it is often called the static transformer and it is very rugged machine requiring the minimum amount of repair and maintenance. The term is used to include all transformers of large sizes (250kva and above) used in generating stations and substations for transforming the voltage at each end of a power transmission line. They may be single or three phase and voltage rating of220/11kv or in high voltage range.They are kept in operation all the 24 hours a day. In such transformer iron loss occur for all the time where copper loss occur only when they are loaded. Electric equipment industry contributes over 2% of GDP which is projected to increase to about 12% in last year. During the period, consumption of electrical equipment is estimated to increase from over USD 28 bn now to USD 363 bn, growing at a CAGR of about 30%. The electrical equipment and accessories industry, with its highly diversified content, may be broadly segmented into (i) generation equipment, (ii) transmission equipment, and (iii) distribution equipment. According to the Power Ministry, the power sector has tied up Rs. 2,240 bn worth of investments to build power plants with 70,000 MW capacity in the next three years.Thus, as an entrepreneur this project offers an exciting opportunity to you. Few Indian Major Players are as under • Vijay Electricals • BHEL • EMCO • Indo Tech Transformers • Kirlosker Electric Co., • Kanohar Electricals
Plant capacity: Repairs of 25 MVA Power Transformers : 60 Nos/Annum Repairs of 50 MVA Power Transformers: 36 Nos/Annum Repairs of 100 MVA Power Transformers: 12 Nos/Annum Refurbishment of 25 MVA Power Transformers : 60 Nos/Annum Refurbishment of 50 MVA Power TransformersPlant & machinery: Rs 33 lakhs
Working capital: -T.C.I: Cost of Project: Rs 200 lakhs
Return: 26.00%Break even: 65.00%
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Power Transformer

A transformer is a device that transfers electrical energy from one circuit to another through inductively coupled conductors—the transformer's coils. A varying current in the first or primary winding creates a varying magnetic flux in the transformer's core and thus a varying magnetic field through the secondary winding. This varying magnetic field induces a varying electromotive force (EMF), or "voltage", in the secondary winding. This effect is called inductive. Transformers range in size from a thumbnail-sized coupling transformer hidden inside a stage microphone to huge units weighing hundreds of tons used to interconnect portions of power grids. A transformer is a device for transferring energy in a system from one circuit to another. It consists of two independent electric circuits linked with a common magnetic circuit. This energy at low voltage may be transformed to energy at high voltage, or vice versa. In the like manner, current of a given value in one circuit may be transformed into current of another value in a different circuit. Transformers having more than one primary or secondary winding etc. Power transformers are devices that facilitate transfer of power between electrical networks of different voltages. The global power transformers market was estimated to be 11,352 units in 2013 and is expected to reach 16,994 units by 2020, at a CAGR of 5.9% from 2014 to 2020. In terms of revenue, the market is expected to grow from USD 18.55 billion in 2013 to USD 28.22 billion in 2020 at a CAGR of 6.2% from 2014 to 2020. India is known to be an active supplier of transformers to nations worldwide. According to recently published TechSci Research report "India Power and Distribution Transformers Market Forecast and Opportunities, 2020" the market for power and distribution transformers in India is projected to grow at a CAGR of 10.5% during 2015-20. Transformer Market in India had estimated that over 400 GVA of transformer capacity out of the total installed capacity of 1040 GVA would require repair/retrofit/ replacement (as of 2012) and the number is slated to increase to 1548 GVA by 2020 out of estimated installed base of 1548 GVA. Entrepreneurs who invest in this project will be successful. Few Indian major players are as under • Aditya Vidyut Appliances Ltd. • Alfa Transformers Ltd. • Altair Electronics Ltd. • Apex Electricals Ltd. • B R G Energy Ltd. • Bharat Bijlee Ltd. • Calcom Vision Ltd.
Plant capacity: Power Transformer(132/33 KV, 50 MVA Core Type Oil Cooled): 50 Nos. /annumPlant & machinery: 224 lakhs
Working capital: -T.C.I: Cost of Project:1043 lakhs
Return: 29.00%Break even: 42.00%
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Power Transformer

A transformer is a device that transfers electrical energy from one circuit to another through inductively coupled conductors—the transformer's coils. If a load is connected to the secondary, current will flow in the secondary winding, and electrical energy will be transferred from the primary circuit through the transformer to the load. Transformers range in size from a thumbnail-sized coupling transformer hidden inside a stage microphone to huge units weighing hundreds of tons used to interconnect portions of power grids. A transformer is a device for transferring energy in a system from one circuit to another. It consists of two independent electric circuits linked with a common magnetic circuit. This energy at low voltage may be transformed to energy at high Voltage, or vice versa. The global power transformers market was estimated to be 11,352 units in 2013 and is expected to reach 16,994 units by 2020, at a CAGR of 5.9% from 2014 to 2020. In terms of revenue, the market is expected to grow from USD 18.55 billion in 2013 to USD 28.22 billion in 2020 at a CAGR of 6.2% from 2014 to 2020. India has a good and sound base of over 700 industries and has total transformer manufacturing capacity of 1,000 GVA sufficient for domestic and export market. The present net worth of industry is about ` 12,500 crores and now has planned to add 100,000 MW in the 12th Plan period which shall result in annual market of ` 15,000 crores for transformer industry. As a whole there is a good scope for new entrepreneur to invest in this business.
Plant capacity: Power Transformers(132/33 KV, 10000 KVA Core Type Oil Cooled):100 Nos/annumPlant & machinery: 85 lakhs
Working capital: -T.C.I: Cost of Project: Rs 169 lakhs
Return: 27.00%Break even: 45.00%
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Epoxy Resin Cast Current Transformers (CT/PT Transformer)

Epoxy resin cast CTs are normally used for indoor application inside panels or cubicles. They can also be used for outdoor application provided they are enclosed in a hermetically sealed metal tank. Cast Resin transformers have an inherently safe characteristic of self-fire-extinguishing and fire resistance. The transformers can be used indoors without fear of fire, and it is not necessary to provide additional measures for safety. Features • Low partial discharge. • Matching different sizes switchgears. • Used in current measuring and protection, high accuracy. • Less maintenance and pollution free. • Easily operated and mounted. • High mechanical strength and high dielectric strength. Applications: Cast Resin transformers can be used in various fields. Here are just a few possible applications: • Indoor or outdoor unit substations • Industrial and petrochemical plants • Offshore platforms • Harmonic applications • Extremely corrosive and dirty applications • Low noise applications • Water supplies • Transit systems • SCR power supplies • Grid, ring or radial networks • Station auxiliaries. • Pad mount applications Due to such high insulation property, cast resin current transformers are extensively used in instrument transformers. Cast resin current transformers are highly preferred for instrument transformers for stepping down high voltage as well as current. Such USP is believed to be driving the global cast resin current transformers market. Cast resin current transformers are highly adopted in steel mills, pulp and paper plants, food processing facilities, mines, and petrochemical plants. All such factors are also expected to boost the global cast resin current transformers market. Key players operating in the global cast resin current transformers market include Siemens, Fuji Electric, Gemini Instratech Ltd., Kaldera Company, Hobut, and Macroplast Pvt. Ltd.
Plant capacity: -Plant & machinery: -
Working capital: -T.C.I: -
Return: 1.00%Break even: N/A
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Information
  • One Lac / Lakh / Lakhs is equivalent to one hundred thousand (100,000)
  • One Crore is equivalent to ten million (10,000,000)
  • T.C.I is Total Capital Investment
  • We can modify the project capacity and project cost as per your requirement.
  • We can also prepare project report on any subject as per your requirement.
  • Caution: The project's cost, capacity and return are subject to change without any notice. Future projects may have different values of project cost, capacity or return.

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