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Sugar Production, Sugarcane Processing and Byproducts, Sugarcane Industry Waste Utilization, Growing, Milling, Refining, Sugarcane Bagasse, Sugarcane Juice, Sugarcane Molasses, Jaggery, Ethanol

Sugarcane is one of India's most important agricultural industries, with Uttar Pradesh producing more than 70% of the total. While most people don't think of sugar cane as a good crop to grow because of its negative reputation as a horrible meal, that isn't always the case. Sugarcane has been used as a fuel alternative in various countries, and its medicinal properties are well-known around the world; nevertheless, it can also be used for industrial and commercial purposes. Sugarcane, on the other hand, is a hardy plant that grows quickly, requires little maintenance, and thrives in poor soil. You might be perplexed as to how a single plant can bring so many advantages.

Sugarcane Processing and Byproducts:

Sugarcane is processed in a variety of ways depending on its intended use. It can be processed into raw or white sugar crystals for use in food and beverages, or it can be processed into molasses in various forms for use in other goods such as rum, beer, and animal feed. In addition to these uses, sugarcane can be dried and used as animal feed. Both processing methods have several steps, as one might expect from a product with so many uses. Sugarcane is a tropical grass found in India and Asia that thrives in hot, humid climates. Sugarcane is a high-yielding crop, yielding 165 pounds of refined sugar per acre on average.

The majority of commercial cane is used to create ethanol fuel or burned as a fuel source in tropical countries. Some farmers have begun producing cane varieties that produce bagasse, a fibrous residue left over after extracting juice from cane stalks that can be utilised as fuel or cattle feed. According to a Coca-Cola study, 90% of sugarcane is processed into sucrose, which is then used in a wide range of items from plastics and car tyres to soft drinks and pharmaceuticals. Only about 6% of processed cane jams, jellies, dairy products, soft drinks, and pickets are used to make sweeteners. Around 70% of that is refined beet or cane sugar, with the remaining 30% becoming fructose-rich high fructose corn syrup (HFCS). Bagasse, which accounts for the remaining 25%, is a fibrous waste that is burned for energy at many refineries before being processed into refined sugar. Desugarized molasses can be used to make animal feed.


Sugarcane products are employed in a range of industries, including food, chemical, and thermal power generation. Sugarcane Molasses, for example, has a wide range of applications in human and animal nutrition. The main end-users are distilleries, medicines, and fertilisers. In India, there are around 400 sugar factories with a total annual capacity of around 12 million tonnes. Growing demand for molasses in the animal feed industry, as well as the high molasses content of cane juice, which is used as a raw material by distilleries, are to blame for the rise in consumption. Sugar cane is an important source of revenue for the country's economy.

Juice from Sugarcane:

Sugarcane juice is high in fibre, vitamins, minerals, antioxidants, and phytochemicals. Because of its low glycemic index, it does not induce a spike in blood sugar levels. It is safe for diabetics to consume when consumed in moderation. It also aids in body cooling by balancing the body's heat. Sugarcane juice is often recommended by dieticians to people who are attempting to reduce weight.

Sugarcane juice is extracted by using a juice extractor equipment to squeeze sugarcane stalks. Sugarcane juice is high in fibre, vitamins, minerals, and phytochemicals. It also has a low glycemic index, so diabetics can enjoy it. It's becoming more popular as a detox drink due to its high antioxidant content.

Sugarcane juice provides a slew of health benefits. In a 240 mL portion of sugarcane juice, there are 180 calories, 30 grammes of sugar, and a large amount of nutritious fibre. It heals kidney stones and urinary tract infections since it is diuretic. It is high in potassium, calcium, magnesium, iron, zinc, thiamin, riboflavin, and several amino acids. Furthermore, the high fibre content of sugarcane juice aids weight loss while also improving digestion and relieving constipation. People all around the world are becoming increasingly aware of sugarcane juice's health benefits. Many people consume sugarcane juice on a daily basis to aid with weight loss. Additionally, doctors and dieticians advise people to drink sugarcane juice to strengthen their immune systems. As a result, rising awareness of sugarcane juice's nutritional benefits is propelling the market forward.

A sugarcane juice business requires a number of permits, authorizations, and registrations.

  • The procedure for registering a business is as follows: Before you can run a sugarcane juice business in India, you must first register your company.
  • GST registrationis straightforward. In India, every type of business requires a GST number.
  • A business licence entails:You must also obtain a trade licence from the municipal authorities, according to state law.
  • It is also necessary to obtain a pollution certificate from the local government certifying that the sugarcane juice business produces solely sugarcane waste.
  • Registration as an MSME/SSI:The Indian government requires this registration in order to obtain a loan.
  • Trademark:In order to register your business trademark, you must first register your business trade.
  • Registration with the Food Safety and Standard Authority of India (FSSAI)is required because it is related to the food industry.

Applications for Sugarcane Byproducts:

Sugarcane provides food (sucrose, jaggery, and syrups), fibre (cellulose), fodder (green top, bagasse, and molasses), fuel, and chemicals (bagasse molasses and alcohol). The main by-products of sugar manufacture in the cane sugar industry are bagasse, molasses, and pressmud. Other low-value co-products and by-products include green leaves, green tips, garbage, boiler ash, and effluents from the sugar sector and distillery. Instead of relying primarily on sugar production, sugarcane has spawned a slew of new industries based on diversification and the use of sugar industry co-products and by-products. To maximise the value of the sugarcane harvest, efforts should be made to integrate the use of sugarcane, its co-products, and by-products in the production of a variety of value-added products. Sugarcane is currently farmed for a variety of purposes, including food (sugar), fibre (cellulose), fuel (bagasse), and fodder (fodder) (green tops, garbage, molasses, and other byproducts). The economic importance and consumption of several sugarcane by-products in India are summarised below:


Bagasse is a cellulosic waste product that is used in agriculture and manufacturing. Bagasse can be used to make paper, cardboard, and other items as a raw material. It contains around 60% combustible material (cellulose), which can be utilised to generate electricity, fertiliser, and even biogas at home. Bagasse can be utilised as a biofertilizer and a biopesticide, among other things. It's especially effective against diseases and pests that spread through the soil. The best part about bagasse is that it has no detrimental influence on soil, unlike commercial fertilisers. Bagasse, on the other hand, thanks to its rich nutritional content, enhances soil fertility by increasing the soil's water retention capacity. As a result, it helps to boost crop yield and quality while posing no damage to the environment or human health. Bagasse tableware is also popular as an environmentally friendly alternative to plastic tableware. Bagasse tableware, also known as sugarcane fibre dinnerware, is made from sugarcane waste and is a better-for-the-environment alternative to polystyrene and Styrofoam tableware.

Sugarcane Bagasse and its derivatives have a variety of applications:

Bagasse is the dry pulpy fibrous residue that remains after sugarcane stalks are crushed to make juice. The amount of bagasse produced per 100 tonnes of crushed cane varies between 25 and 32 tonnes, with an average of 27-28 percent.

Fresh mill bagasse contains 48 to 50 percent water, 2.5 to 3.5 percent dissolved solids (Brix), and 46 to 48 percent fibre. Insoluble cellulosic components make up sugarcane fibre. Bagasse can be used for a variety of purposes, including the following:

Fuel: Bagasse is commonly used as a primary fuel source in sugar mills. When burned in sufficient numbers, it produces enough thermal energy to supply all of the needs of a typical sugar mill.

Bagasse Cogeneration for Bio-Electricity: Bagasse can be utilised to generate energy using high-pressure boilers and a special type of steam turbine. Around 450 kWh of power may be generated from a metric tonne of bagasse.

In India, there are now 147 sugar mills with co-generation installations totaling 3,067 MW. After meeting their captive power requirements in these mills, they are delivering up to 1,900 MW of surplus electric power to the National Grid.

In the future years, sugar mills in India are expected to have the capacity to generate up to 7,000 MW of electricity and contribute around 3,000 MW of surplus electricity to the National Grid.

Paper from Bagasse: Bagasse is widely utilised as a wood replacement in the manufacture of pulp, paper, and board in many tropical and subtropical countries, including India, China, Colombia, Iran, Thailand, and Argentina. There are already numerous bagasse-based facilities producing kraft paper, white writing and printing materials, newspaper, and other forms of paper.

Bagasse pulp is used in the manufacture of bags, corrugated packaging, writing paper, and toilet paper. Tamil Nadu Newsprints Limited (TNPL) is an Indian company that creates high-quality newsprint from bagasse.

Under the same conditions, one hectare of sugarcane can produce approximately five tonnes of pulp and paper fibre per year, which is twice as much as one hectare of wood. Sugarcane's regeneration time is fifteen times shorter than sugarcane's.Paper made from sugarcane bagasse has various advantages over traditional paper made from tree pulp, the most important of which is that it does not need the felling of trees. It is less priced as well as renewable. Napkins, tissue paper, disposable food containers, plates, bowls, trays, and other paper items are all made from sugar waste paper.

Agglomerated Products vs. Boards: In the board-making industry, forest woods are often used. Because tree cutting diminishes forest cover, causing problems with climate change, board manufacturers need an alternative to forest wood. Bagasse is the best raw material for this, and it may be used in a variety of ways.

Bagasse-based composites have the potential to take the place of high-density, high-cost wood fiberboard as the core material for laminated floors. In recent years, India has achieved tremendous progress in the use of bagasse for the production of agglomerated products, as seen below:

• Panel or Insulating Board: To make a panel or insulating board, bagasse is processed with hot water or steam under pressure in a rotary digester. The pulp is then washed and fed into board machines, where it is turned into a continuous wet mat. After that, it's rolled to remove as much moisture as possible before being cut into sheets and dried. The end product is not wrappable and has a poor paint adhesion.It is a good heat insulator and can be chemically treated to make it bug and fire resistant. It's used as a separating material for the ceiling and walls.

• Particle Board: Made by joining bagasse fibre with a resin in a dry process, particle board is significantly denser and harder than insulating board. It may be made water resistant and used to build cabinets, cupboards, racks, almirahs, partition boards, and table tops, among other things. In India, there are 12 particle board companies that use bagasse from nearby sugar mills as a fibrous raw material.

• Bagasse-Cement Board: These types of boards are becoming more extensively utilised as construction materials due to their better physical properties, such as resistance to fire, fungi, insects, and weather extremes. These boards are made from lignocellulosic fibres mixed with Portland cement, calcinated magnesite, or gypsum.

Bagasse can be fermented to create sludge or biogas (a mixture of carbon dioxide and methane) through inoculation or the addition of agricultural manure. The gas produced is 6065 percent methane, 3035 percent carbon dioxide, and tiny amounts of hydrogen (calorific value 5,500 kcal/m3). Bagasse can also be used as a fuel source in gas-generating plants. The bagasse-producing gas has a calorific value of 1,200 kcal/kg and is composed of 60% nitrogen, 17% carbon mono-oxide, and 6% hydrogen.

• Furfural is a colourless or yellow oily liquid with an almond-like odour in its pure state, but when exposed to air, it quickly becomes yellow, then brown, and finally black, earning it the term furfuraldehyde. It is an important organic substance generated from agroindustrial wastes and residues containing the carbohydrate pentosans. All furfural synthesis is based on pentosan-containing wastes gathered from the processing of various agricultural (from bagasse) and forest products due to the lack of commercial synthetic methods. It has a tiny market in highly developed countries, especially for the manufacture of nylon and butadiene. The most important industrial intermediate derived from furfural is furfuryl alcohol. Certain new cane lignin-based drugs have been developed in Cuba, and India has the potential to research this industry.

Use as Animal Feed: However, raw bagasse's low digestibility, high lignin (20%), and very low nitrogen concentration prevent it from being used as animal feed. It is feasible, however, to improve its palatability and digestibility, as well as supplement it with more energy, protein, and mineral content, making it a more economical alternative feed for small farmers and landless labourers. Bagasse is converted into calf feed by fermenting it with molasses and enzymes (such as bromelain). It is sold in Thailand, Japan, Malaysia, Korea, Taiwan, the Middle East, and Australia, among other places.

Ethanol production: Bagasse, a cellulose residue of the sugarcane crop, might be used in a simultaneous saccharification-cum-fermentation (SSF) process using enzymatic or acid hydrolysis technology to produce ethanol. To save money on the process, a microbial consortium is being created, which might yield roughly 200 l of ethanol every tonne of bagasse processed.

Molasses made from Sugarcane:

Molasses is a sweetening syrup with a thick consistency. It is a byproduct of the sugar-making process and is made from crushed sugar cane or sugar beets. Only a little amount of research has been done on the health effects of molasses. Molasses is one of those unusual items that you could overlook—after all, isn't dark syrup the same thing? Molasses, on the other hand, offers a diverse range of applications and uses. Molasses is made from sugar cane in two stages: After sugar cane juice has been cooked down, sugar is extracted. The evaporation process proceeds, yielding thick, black molasses. Aside from molasses, which is a byproduct of sugar cane manufacturing, there are a variety of additional components that are used for various reasons. After the juice is taken from the cane stalks, the dry stalk residue, known as bagasse, is used as fuel in the plant. Beet pulp is used in the production of pet foods. Cane wax, which is extracted from the dried residue, is used in cosmetics, polish, and paper coatings.

Sugarcane Molasses and its Products are used in a variety of ways:

Molasses is a viscous final effluent formed when sugar crystallises repeatedly. It's the syrup that was left behind after no simple crystaline sucrose could be removed.

The Use of Molasses as a Fertilizer: Because it is typically a waste product, molasses is mostly used as an organic fertiliser. The benefits of molasses as a soil fertiliser, on the other hand, appear to be widely accepted. However, it is claimed that for every 48 metric tonnes of molasses spread in the field, the ground receives the following fertiliser. K2: 51.3 kg, N: 5.2 kg, P2O5: 2.5 kilogramme Molasses as Animal Feed: Molasses' importance as a livestock feed has been recognised since the creation of sugar.

The most important property of cane molasses as a feed is its high carbohydrate content, which comes predominantly in the form of sugar molasses. It also contains tiny amounts of protein, as well as very low calcium and phosphorus proportions, but a very high potassium proportion.

Cobalt, boron, iodine, copper, manganese, and zinc are among the B-complex vitamins and minerals found in it. Molasses is also a good feed for pigs and poultry. The first molasses-based animal feed was created at the National Sugar Institute in Kanpur, India (UP).

The product's name was Bagomolasses. Since then, Pohatas Industries in Dalmia Nagar, Bihar, and Ugar Sugar Works Limited in Ugarkhurd, Belgaum District, Karnataka, have improved their factories. In Karnataka and Maharashtra, many sugar companies followed suit.

Molasses as a Distilling Raw Material: Molasses is the most common raw material used in distillation. There are essentially two processes involved in the distillation industry. The first phase is fermentation. The second step is distillation.

Fermentation is a chemical reaction that happens in an organic substrate (substance) when biological catalysts are active. It's the outcome of a chemical reaction. Biochemical catalysts/enzymes are microorganisms such as yeasts, moulds, and bacteria. Fermentation was once understood to be the conversion of sugar to ethyl alcohol and carbon dioxide. Molasses is a fermentable sugar that can be used in a variety of ways. Vinegar and acetic acid are two important components of molasses.

Vinegar is a condiment created by fermenting sugar or starchy ingredients with alcohol and acetic acid to produce vinegar. Vinegar's main ingredient is acetic acid. cellulose acetate, which is used in clothing and home furnishings, anhydride vinyl acetate, acetamide, and others are all acetic acid derivatives.

Butanol acetone is another important fermentation product. This can be found in molasses. It's used in the production of explosives. Acetone is a highly flammable liquid. It is made by the fermentation of cane molasses.

Acetone is used as a plastisizer, dyeing agent, detergent, and cleaning agent in the electronics industry. Lactic acid is a clear, odourless liquid that can be blended with water, alcohol, or ether to make a syrup. Food, pharmaceuticals, and polymers are just a few of the industries that use lactic acid.

Citric acid is another important byproduct of molasses fermentation. It's used in 60 percent of the food and beverage business, as well as pharmaceutical (16%), chemical (15%), cosmetics and toiletries (3%) and other industries (6 percent).

Industries involved in distillation include: Distillation is a process that uses evaporation and re-condensation to separate liquids into fractions based on their boiling points or boiling ranges. The major consequence of distillation techniques is one or more forms of alcohol.

A. Rum: Rum is an alcoholic distillate manufactured from sugarcane juice or molasses fermentation, with an alcohol level ranging from 43.15 to 52.50 percent by volume.

For the mashing procedure, which involves diluting the molasses and adding ammonium sulphate, sulphuric acid, and, in rare situations, phosphorous, yeast is added to new molasses. Finally, the mash undergoes a simple distillation and condensation procedure. Rum is usually aged to improve its flavour, colour, and aroma, and then cured with herbs, sugar, and oils.

B. Ethyl Alcohol: Ethyl alcohol is produced similarly to rum. With a sugar concentration of 14 to 18 percent, molasses is first diluted with water, ammonium sulphate, phosphoric acid, sulphuric acid, and sodium chloride. Fermentation takes 30 to 72 hours, depending on other factors, and the mash is seeded with yeast culture at a rate of 5 to 8% by volume.

Beer or wine is an alcoholic beverage that has been fermented and contains 6 to 9 percent alcohol. A rectifying column refines the distilled fermented mash or beer, as well as the resulting alcohol. It's referred to as rectified spirit.

Industrial alcohol is used as a fuel, disinfectant, and cleaning agent, as well as a dye, medication, and soap solvent and in a range of other chemical processes. If denatured and blended with 70 to 80 percent petrol, absolute alcohol can be used as a fuel for internal combustion engines.

ODS is primarily used in hospitals, at home, and in the polishing process. Per tonne of sugarcane, 72-75 litres of ethanol are produced. A tonne of molasses produces around 220-250 litres of ethanol. Alcohol has derivatives and by-products of its own. The most prevalent by-products are listed below.

1. Carbon dioxide is a gas that may be used to manufacture carbonated beverages, put out fires, and keep food fresh. 160 kg of CO2 is created when 1000 kilogrammes of molasses are fermented.

2. Fuel oil: This is a mixture of higher alcohols, primarily Ethyl alcohol, n-propyl alcohol, isobutyl alcohol, Amyl alcohol, and isoamyl alcohol, that is formed at high temperatures. Its primary application is as a liquor solvent.

3. Glycerol: This chemical is used in a variety of industries, including cosmetics, medicines, tobacco, food and beverages, and others.

By-Products of Molasses:

  1. Dextran is a by-product of molasses that is used as a stabiliser in ice cream, sugar syrup, and other confectionery goods. It is capable of drilling oil wells.
  2. Aconitic acid is a molasses by-product used in the chemical industry as a plastisizer, wetting agent, and flavouring ingredient.
  3. Itaconic acid: Itaconic acid is a form of molasses fermentation used to produce thermoplastics and transparent materials.
  4. Monosodium Glutamate: Another molasses by-product used as a flavour enhancer is monosodium glutamate.
  5. Carbon Dioxide: When Saccharomyces cereviseae ferments molasses, carbon dioxide and alcohol are produced. CO2 is produced at a rate of 16% by weight of molasses, with 70-75% of it recoverable. Carbon dioxide is produced and used as a cooling agent and in the manufacture of carbonated beverages.

Bioethanol Production from Sugarcane Molasses:

Sugarcane molasses is a byproduct of the sugar cane processing industry, and it can be used to make bioethanol. Using molasses waste as biomass for bioethanol production is one way to reduce the amount of molasses trash. Molasses can be used to make bioethanol, which has a significant economic value due to its high sugar content. SSF is a molasses-based bioethanol production technology that uses 10 percent (100 gr/L molasses) and 20 percent (200 gr/L molasses) substrates. This fermentation was chosen because commercial instant dry yeast may be used directly as a starter, simplifying the process and avoiding the risk of bacterial contamination. West Java's sugar industry is one of Indonesia's molasses-producing sugarcane processing industries. The molasses was then converted to bioethanol.

Pressmud or Filter Mud: Uses and Products:

During the production of sugar, sugarcane juice goes through a purifying process known as clarification. For this, carbonation or sulphitation methods are used. As a result of this process, a bulky precipitate is formed.

The juice is filtered using vaccum filters or the filling process, and the waste material is referred to as pressmud. It contains some sugar. Around 7 to 8% of the cane is crushed on a weight basis.

Fertilizers include the following:Pressmud is rich in calcium sulphite and calcium phosphate. There are also trace levels of nitrogen, phosphate, and potassium. It contains 20 to 25 percent organic materials and roughly 45 percent lime on a dry basis. It's a great acidic soil fertiliser.

When combined with cane molasses and a topping, dried cakes can be used as animal feed.

Other uses include: It can be used to generate building lime, but this creates a problem with waste management. It can be used to make metal polishing powder, board chalk, and tooth powder.

During the harvesting of the sugarcane crop, the tops, leaves, and rubbish are removed, and the stems are cleansed of their leaves (trash). On average, cane tops and debris make up 25 to 35 percent of the cane weight on the field. Cane tops are a good source of fodder for cattle.

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STRAW BOARD AND MILL BOARD FROM RICE HUSK AND BAGASSE - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Production Schedule

Mill and straw boards are thicker, heavier and less flexible than the convention paper. The thickness of board is the thickness of a single sheet board measured under specified conditions. It is usually expressed in micrometers. Mill/straw board, grey board and other special varieties of boards are used for various packing processes for packing and protecting innumerable consumer and industrial goods. For above and many other reasons, the demand for straw board and mill board is increasing every day with increasing population of the world. It is consumed for various purposes. Besides this huge internal demand, there is a great export potential also. It will be profitable for the new entrants to invest in this project.
Plant capacity: 5 MT/dayPlant & machinery: Rs. 39 lakhs
Working capital: -T.C.I: Rs.169 lakhs
Return: 45.00%Break even: 38.00%
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ETHANOL FROM MOLASSES - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue

In the earlier years, alcohol was mainly used for admixture with petrol and for potable purpose. Alcohol production was initially taken up with a view to utilized by-product molasses available from the sugar units. Now-a-days alcohol is used directly in the manufacture of several compounds such as either, ethyl acetate and other esters, acetic acid, acetone, chloral, chloroform etc. It is used in the manufacture of TNT and transparent soaps also. It is also employed for the extraction of essential oils and for the preparation of perfumes, essences and flavours. In India there are about 89 units engaged in the production of ethyl alcohol with an installed capacity of 5.34 lakhs kiloliters per annum. But the production is considerably lower than the demand. A new entrepreneur can well venture in this field.
Plant capacity: 40670 Gallons/DayPlant & machinery: Rs. 124 Crores
Working capital: -T.C.I: Rs.164 Crores
Return: 28.00%Break even: 57.00%
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Methylated Spirit from Sugarcane Molasses - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities

Methylated spirit is non drinkable largely used individual alcohol spirit. This is prepared from ethyl alcohol mixed with pyridine or methyl alcohol. That is mixing of certain percentage (5% methyl alcohol) methyl alcohol in the ethyl alcohol makes ethyl alcohol toxic such that people cannot drink it. It is manufactured by fermentation of molasses by yeast and then it is separate out by distillation processes. Methylated spirit is used as solvent in the paint industries. It is used in the pharmaceutical and fermentation industries as sterilizing agent as well as solvent. It is also used in the plastic industries as basic raw material. All these industries growth is 8-10 % per annum. On that base methylated spirit demand also proportionately increase. There is a good future for existing as well as new entrepreneurs.
Plant capacity: 9450 Kls/AnnumPlant & machinery: 1175 Lakhs
Working capital: -T.C.I: 1684 Lakhs
Return: 38.00%Break even: 61.00%
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FRUIT JUICE (MANGO, ORANGES, LITCHI) & SUGARCANE JUICE WITH ASEPTIC PACKAGING & PET BOTTLE PACKAGING - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery

Fruits juices are healthy drinks, it is largely used throughout the society and popularity of fruits juices are gradually increases. There is good scope of export of fruit fresh juices. Juices are packed in the labeled clean bottle and again packed in the corrugated cartoon to transport the bottles. Juices in aseptic packaging are basically used to quench the thirst and to get refreshment. These are used in canteens, hotels, restaurants, homes and also in marriages, birthday parties, all types of function. Sugarcane juice is very useful product against sunny day and used as cold drinks during the summer and gives good taste. This juice has an eminent place. They are rich in essential minerals, vitamins and nutritive factors. As a whole this is one of the best items now days, which has very good market demand. There is good scope for new entrepreneur to enter into this field. Cost estimation Capacity 19200 KL/Annum or Mango Juice 6000 KL/Annum Orange Juice 6000 KL/Annum Litchi Juice 6000 KL/Annum Sugarcane Juice 1200 KL/day.
Plant capacity: -Plant & machinery: 275 Lakhs
Working capital: -T.C.I: Cost of project 726 Lakhs
Return: 43.00%Break even: 52.00%
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SUGARCANE JUICE PRESERVATION - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue

Preservation is done when juice of food is kept for longer period without any deteriorated or spoils the juice by the direct contact with atmosphere. Juice are spoilt by decomposition due to aqueous content in the juice itself and oxygen and other gases plus moisture in the atmosphere. Sugarcane juice is very useful product against sunny day and used as cold drinks during the summer and gives good taste. Juices are having a major constitute of glucose and sugar. Glucose gives quick stamina to human. This juice has an eminent place. They are rich in essential minerals, vitamins and nutritive factors. This juice have a good export potential and good marketability in the wholly basis atmosphere where people do not get time to make the product themselves. There is good scope for any new entrepreneur.
Plant capacity: 4000 Ltrs./DayPlant & machinery: 22 Lakhs
Working capital: -T.C.I: 121 Lakhs
Return: 51.00%Break even: 41.00%
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OXALIC ACID FROM MOLASSES - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue

Oxalic acid is the simplest of dicarboxylic acid. It is commercially available as the dehydrate containing 28.5% water. It occurs naturally in many plants and can be made by alkali extraction of raw dust. It is now manufactured by reaction of sodium formate with sodium hydroxide followed by distillation of the resulting dehydrate crystals. Oxalic acid is used as a mordant in dyeing and cloth printing, in cleaning of leather, metal polishing, bleaching of straw etc. There are around 20 manufacturers of oxalic acid in the country. Present Indian demand for it is 20,000 tonnes per annum. And international demand is 0.25 million tonnes per annum. Indian oxalic acid can become globally very much competitive. It could be produced from cane molasses or sugarcane syrup. There is a good scope for any new entrepreneur.
Plant capacity: 15 Ton / DayPlant & machinery: 64 Lakhs
Working capital: -T.C.I: 316 Lakhs
Return: 54.00%Break even: 38.00%
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Sugar Mill with Bio-Ethanol from Molasses - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities

Cane sugar industry is a major industry in India. The cane sugar or sucrose industry is based on the extraction of sucrose from sugarcane and sugar beet. As a major sugar producing nation in the world, India is emerging as a strong producer of cane molasses in recent times. Production of cane molasses has been going up steadily in the country. At the present time ethanol is being used as an octane booster for gasoline and a small amount is being consumed as gasohol. In addition, it is the raw material for making hundreds of chemicals, such as acetaldehyde, ethyl acetate, acetic acid, glacial, ethyl chloride and all ethyl esters. Sugar is an item of mass consumption. The use of it is increasing for products such as soft drinks, jams, ice-creams, bakery products and other food item. Production of anhydrous alcohol for the purpose of blending it with petrol is only now being given due credit and attention in India. India imports nearly 70% of its annual crude petroleum requirement, which is approximately 110 million tonnes. It is estimated that domestic consumption of sugar will rise to 24.5 million tonnes per year. Indias share in world sugar production is increasing per year. The industry provides employment to more than 500,000 skilled and unskilled people. It can be predicted that any entrepreneur may launch this product, will be successful.
Plant capacity: Sugar 2500 MT/Day, Molasses By Product 5556 MT/Day, Bio-Ethanol 30 KLs /DayPlant & machinery: 49 Crores
Working capital: -T.C.I: Cost of Project : 136 Crores
Return: 46.00%Break even: 55.00%
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KRAFT PAPER from Bagasse - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue

Plant capacity: 30 MT / dayPlant & machinery: 509 Lakhs
Working capital: -T.C.I: 1135 Lakhs
Return: 30.00%Break even: 59.00%
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Particle Board from Bagasse - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue

Plant capacity: 5000 Nos./DayPlant & machinery: Rs. 71 Lakhs
Working capital: -T.C.I: Rs. 418 Lakhs
Return: 56.00%Break even: 32.00%
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Fruit Juice (Mango, Orange & Litchi) & Sugarcane Juice In Aseptic Packaging & Pet Bottles - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials

Fruit juices are health drinks; it is largely used throughout the society and popularity of fruit juices are gradually increasing. There is good scope of export of fresh fruit juices. Best food technologists are available in India who can provide the technology of fruit juices processing and bottling the same. Juices in aseptic packaging are basically used to quench the thirst and to get refreshment. It is quite safe, so it is used easily by the people of all ages. Sugar cane juice is very useful in summer season and used as cold drink and gives good taste. The role of packaging is to protect and preserve the product from producer to the end user. It also performs a marketing role in promoting the brand positioning through package shape, material or decoration, which must also provide identification and selected information. As a whole this is one of the best items now days, which has very good market demand. There is a good scope for new entrants to enter into this field.
Plant capacity: Mango Juice 3600 KLs., Orange Juice 3600 KLs,Litchi Juice 3600 KLs,Sugarcane Juice 720 KLs Per Annum Plant & machinery: 275 Lakhs
Working capital: -T.C.I: Cost of Project : 726 Lakhs
Return: 43.00%Break even: 52.00%
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  • One Lac / Lakh / Lakhs is equivalent to one hundred thousand (100,000)
  • One Crore is equivalent to ten million (10,000,000)
  • T.C.I is Total Capital Investment
  • We can modify the project capacity and project cost as per your requirement.
  • We can also prepare project report on any subject as per your requirement.
  • Caution: The project's cost, capacity and return are subject to change without any notice. Future projects may have different values of project cost, capacity or return.

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NIIR PROJECT CONSULTANCY SERVICES (NPCS) is a reliable name in the industrial world for offering integrated technical consultancy services. NPCS is manned by engineers, planners, specialists, financial experts, economic analysts and design specialists with extensive experience in the related industries.

Our various services are: Detailed Project Report, Business Plan for Manufacturing Plant, Start-up Ideas, Business Ideas for Entrepreneurs, Start up Business Opportunities, entrepreneurship projects, Successful Business Plan, Industry Trends, Market Research, Manufacturing Process, Machinery, Raw Materials, project report, Cost and Revenue, Pre-feasibility study for Profitable Manufacturing Business, Project Identification, Project Feasibility and Market Study, Identification of Profitable Industrial Project Opportunities, Business Opportunities, Investment Opportunities for Most Profitable Business in India, Manufacturing Business Ideas, Preparation of Project Profile, Pre-Investment and Pre-Feasibility Study, Market Research Study, Preparation of Techno-Economic Feasibility Report, Identification and Selection of Plant, Process, Equipment, General Guidance, Startup Help, Technical and Commercial Counseling for setting up new industrial project and Most Profitable Small Scale Business.

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