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Sugar Production, Sugarcane Processing and Byproducts, Sugarcane Industry Waste Utilization, Growing, Milling, Refining, Sugarcane Bagasse, Sugarcane Juice, Sugarcane Molasses, Jaggery, Ethanol

Sugarcane is one of India's most important agricultural industries, with Uttar Pradesh producing more than 70% of the total. While most people don't think of sugar cane as a good crop to grow because of its negative reputation as a horrible meal, that isn't always the case. Sugarcane has been used as a fuel alternative in various countries, and its medicinal properties are well-known around the world; nevertheless, it can also be used for industrial and commercial purposes. Sugarcane, on the other hand, is a hardy plant that grows quickly, requires little maintenance, and thrives in poor soil. You might be perplexed as to how a single plant can bring so many advantages.


Sugarcane Processing and Byproducts:

Sugarcane is processed in a variety of ways depending on its intended use. It can be processed into raw or white sugar crystals for use in food and beverages, or it can be processed into molasses in various forms for use in other goods such as rum, beer, and animal feed. In addition to these uses, sugarcane can be dried and used as animal feed. Both processing methods have several steps, as one might expect from a product with so many uses. Sugarcane is a tropical grass found in India and Asia that thrives in hot, humid climates. Sugarcane is a high-yielding crop, yielding 165 pounds of refined sugar per acre on average.

The majority of commercial cane is used to create ethanol fuel or burned as a fuel source in tropical countries. Some farmers have begun producing cane varieties that produce bagasse, a fibrous residue left over after extracting juice from cane stalks that can be utilised as fuel or cattle feed. According to a Coca-Cola study, 90% of sugarcane is processed into sucrose, which is then used in a wide range of items from plastics and car tyres to soft drinks and pharmaceuticals. Only about 6% of processed cane jams, jellies, dairy products, soft drinks, and pickets are used to make sweeteners. Around 70% of that is refined beet or cane sugar, with the remaining 30% becoming fructose-rich high fructose corn syrup (HFCS). Bagasse, which accounts for the remaining 25%, is a fibrous waste that is burned for energy at many refineries before being processed into refined sugar. Desugarized molasses can be used to make animal feed.


Applications:

Sugarcane products are employed in a range of industries, including food, chemical, and thermal power generation. Sugarcane Molasses, for example, has a wide range of applications in human and animal nutrition. The main end-users are distilleries, medicines, and fertilisers. In India, there are around 400 sugar factories with a total annual capacity of around 12 million tonnes. Growing demand for molasses in the animal feed industry, as well as the high molasses content of cane juice, which is used as a raw material by distilleries, are to blame for the rise in consumption. Sugar cane is an important source of revenue for the country's economy.


Juice from Sugarcane:

Sugarcane juice is high in fibre, vitamins, minerals, antioxidants, and phytochemicals. Because of its low glycemic index, it does not induce a spike in blood sugar levels. It is safe for diabetics to consume when consumed in moderation. It also aids in body cooling by balancing the body's heat. Sugarcane juice is often recommended by dieticians to people who are attempting to reduce weight.

Sugarcane juice is extracted by using a juice extractor equipment to squeeze sugarcane stalks. Sugarcane juice is high in fibre, vitamins, minerals, and phytochemicals. It also has a low glycemic index, so diabetics can enjoy it. It's becoming more popular as a detox drink due to its high antioxidant content.

Sugarcane juice provides a slew of health benefits. In a 240 mL portion of sugarcane juice, there are 180 calories, 30 grammes of sugar, and a large amount of nutritious fibre. It heals kidney stones and urinary tract infections since it is diuretic. It is high in potassium, calcium, magnesium, iron, zinc, thiamin, riboflavin, and several amino acids. Furthermore, the high fibre content of sugarcane juice aids weight loss while also improving digestion and relieving constipation. People all around the world are becoming increasingly aware of sugarcane juice's health benefits. Many people consume sugarcane juice on a daily basis to aid with weight loss. Additionally, doctors and dieticians advise people to drink sugarcane juice to strengthen their immune systems. As a result, rising awareness of sugarcane juice's nutritional benefits is propelling the market forward.

A sugarcane juice business requires a number of permits, authorizations, and registrations.

  • The procedure for registering a business is as follows: Before you can run a sugarcane juice business in India, you must first register your company.
  • GST registrationis straightforward. In India, every type of business requires a GST number.
  • A business licence entails:You must also obtain a trade licence from the municipal authorities, according to state law.
  • It is also necessary to obtain a pollution certificate from the local government certifying that the sugarcane juice business produces solely sugarcane waste.
  • Registration as an MSME/SSI:The Indian government requires this registration in order to obtain a loan.
  • Trademark:In order to register your business trademark, you must first register your business trade.
  • Registration with the Food Safety and Standard Authority of India (FSSAI)is required because it is related to the food industry.


Applications for Sugarcane Byproducts:

Sugarcane provides food (sucrose, jaggery, and syrups), fibre (cellulose), fodder (green top, bagasse, and molasses), fuel, and chemicals (bagasse molasses and alcohol). The main by-products of sugar manufacture in the cane sugar industry are bagasse, molasses, and pressmud. Other low-value co-products and by-products include green leaves, green tips, garbage, boiler ash, and effluents from the sugar sector and distillery. Instead of relying primarily on sugar production, sugarcane has spawned a slew of new industries based on diversification and the use of sugar industry co-products and by-products. To maximise the value of the sugarcane harvest, efforts should be made to integrate the use of sugarcane, its co-products, and by-products in the production of a variety of value-added products. Sugarcane is currently farmed for a variety of purposes, including food (sugar), fibre (cellulose), fuel (bagasse), and fodder (fodder) (green tops, garbage, molasses, and other byproducts). The economic importance and consumption of several sugarcane by-products in India are summarised below:


Bagasse:

Bagasse is a cellulosic waste product that is used in agriculture and manufacturing. Bagasse can be used to make paper, cardboard, and other items as a raw material. It contains around 60% combustible material (cellulose), which can be utilised to generate electricity, fertiliser, and even biogas at home. Bagasse can be utilised as a biofertilizer and a biopesticide, among other things. It's especially effective against diseases and pests that spread through the soil. The best part about bagasse is that it has no detrimental influence on soil, unlike commercial fertilisers. Bagasse, on the other hand, thanks to its rich nutritional content, enhances soil fertility by increasing the soil's water retention capacity. As a result, it helps to boost crop yield and quality while posing no damage to the environment or human health. Bagasse tableware is also popular as an environmentally friendly alternative to plastic tableware. Bagasse tableware, also known as sugarcane fibre dinnerware, is made from sugarcane waste and is a better-for-the-environment alternative to polystyrene and Styrofoam tableware.

Sugarcane Bagasse and its derivatives have a variety of applications:

Bagasse is the dry pulpy fibrous residue that remains after sugarcane stalks are crushed to make juice. The amount of bagasse produced per 100 tonnes of crushed cane varies between 25 and 32 tonnes, with an average of 27-28 percent.

Fresh mill bagasse contains 48 to 50 percent water, 2.5 to 3.5 percent dissolved solids (Brix), and 46 to 48 percent fibre. Insoluble cellulosic components make up sugarcane fibre. Bagasse can be used for a variety of purposes, including the following:

Fuel: Bagasse is commonly used as a primary fuel source in sugar mills. When burned in sufficient numbers, it produces enough thermal energy to supply all of the needs of a typical sugar mill.

Bagasse Cogeneration for Bio-Electricity: Bagasse can be utilised to generate energy using high-pressure boilers and a special type of steam turbine. Around 450 kWh of power may be generated from a metric tonne of bagasse.

In India, there are now 147 sugar mills with co-generation installations totaling 3,067 MW. After meeting their captive power requirements in these mills, they are delivering up to 1,900 MW of surplus electric power to the National Grid.

In the future years, sugar mills in India are expected to have the capacity to generate up to 7,000 MW of electricity and contribute around 3,000 MW of surplus electricity to the National Grid.

Paper from Bagasse: Bagasse is widely utilised as a wood replacement in the manufacture of pulp, paper, and board in many tropical and subtropical countries, including India, China, Colombia, Iran, Thailand, and Argentina. There are already numerous bagasse-based facilities producing kraft paper, white writing and printing materials, newspaper, and other forms of paper.

Bagasse pulp is used in the manufacture of bags, corrugated packaging, writing paper, and toilet paper. Tamil Nadu Newsprints Limited (TNPL) is an Indian company that creates high-quality newsprint from bagasse.

Under the same conditions, one hectare of sugarcane can produce approximately five tonnes of pulp and paper fibre per year, which is twice as much as one hectare of wood. Sugarcane's regeneration time is fifteen times shorter than sugarcane's.Paper made from sugarcane bagasse has various advantages over traditional paper made from tree pulp, the most important of which is that it does not need the felling of trees. It is less priced as well as renewable. Napkins, tissue paper, disposable food containers, plates, bowls, trays, and other paper items are all made from sugar waste paper.

Agglomerated Products vs. Boards: In the board-making industry, forest woods are often used. Because tree cutting diminishes forest cover, causing problems with climate change, board manufacturers need an alternative to forest wood. Bagasse is the best raw material for this, and it may be used in a variety of ways.

Bagasse-based composites have the potential to take the place of high-density, high-cost wood fiberboard as the core material for laminated floors. In recent years, India has achieved tremendous progress in the use of bagasse for the production of agglomerated products, as seen below:

• Panel or Insulating Board: To make a panel or insulating board, bagasse is processed with hot water or steam under pressure in a rotary digester. The pulp is then washed and fed into board machines, where it is turned into a continuous wet mat. After that, it's rolled to remove as much moisture as possible before being cut into sheets and dried. The end product is not wrappable and has a poor paint adhesion.It is a good heat insulator and can be chemically treated to make it bug and fire resistant. It's used as a separating material for the ceiling and walls.

• Particle Board: Made by joining bagasse fibre with a resin in a dry process, particle board is significantly denser and harder than insulating board. It may be made water resistant and used to build cabinets, cupboards, racks, almirahs, partition boards, and table tops, among other things. In India, there are 12 particle board companies that use bagasse from nearby sugar mills as a fibrous raw material.

• Bagasse-Cement Board: These types of boards are becoming more extensively utilised as construction materials due to their better physical properties, such as resistance to fire, fungi, insects, and weather extremes. These boards are made from lignocellulosic fibres mixed with Portland cement, calcinated magnesite, or gypsum.

Bagasse can be fermented to create sludge or biogas (a mixture of carbon dioxide and methane) through inoculation or the addition of agricultural manure. The gas produced is 6065 percent methane, 3035 percent carbon dioxide, and tiny amounts of hydrogen (calorific value 5,500 kcal/m3). Bagasse can also be used as a fuel source in gas-generating plants. The bagasse-producing gas has a calorific value of 1,200 kcal/kg and is composed of 60% nitrogen, 17% carbon mono-oxide, and 6% hydrogen.

• Furfural is a colourless or yellow oily liquid with an almond-like odour in its pure state, but when exposed to air, it quickly becomes yellow, then brown, and finally black, earning it the term furfuraldehyde. It is an important organic substance generated from agroindustrial wastes and residues containing the carbohydrate pentosans. All furfural synthesis is based on pentosan-containing wastes gathered from the processing of various agricultural (from bagasse) and forest products due to the lack of commercial synthetic methods. It has a tiny market in highly developed countries, especially for the manufacture of nylon and butadiene. The most important industrial intermediate derived from furfural is furfuryl alcohol. Certain new cane lignin-based drugs have been developed in Cuba, and India has the potential to research this industry.

Use as Animal Feed: However, raw bagasse's low digestibility, high lignin (20%), and very low nitrogen concentration prevent it from being used as animal feed. It is feasible, however, to improve its palatability and digestibility, as well as supplement it with more energy, protein, and mineral content, making it a more economical alternative feed for small farmers and landless labourers. Bagasse is converted into calf feed by fermenting it with molasses and enzymes (such as bromelain). It is sold in Thailand, Japan, Malaysia, Korea, Taiwan, the Middle East, and Australia, among other places.

Ethanol production: Bagasse, a cellulose residue of the sugarcane crop, might be used in a simultaneous saccharification-cum-fermentation (SSF) process using enzymatic or acid hydrolysis technology to produce ethanol. To save money on the process, a microbial consortium is being created, which might yield roughly 200 l of ethanol every tonne of bagasse processed.


Molasses made from Sugarcane:

Molasses is a sweetening syrup with a thick consistency. It is a byproduct of the sugar-making process and is made from crushed sugar cane or sugar beets. Only a little amount of research has been done on the health effects of molasses. Molasses is one of those unusual items that you could overlook—after all, isn't dark syrup the same thing? Molasses, on the other hand, offers a diverse range of applications and uses. Molasses is made from sugar cane in two stages: After sugar cane juice has been cooked down, sugar is extracted. The evaporation process proceeds, yielding thick, black molasses. Aside from molasses, which is a byproduct of sugar cane manufacturing, there are a variety of additional components that are used for various reasons. After the juice is taken from the cane stalks, the dry stalk residue, known as bagasse, is used as fuel in the plant. Beet pulp is used in the production of pet foods. Cane wax, which is extracted from the dried residue, is used in cosmetics, polish, and paper coatings.

Sugarcane Molasses and its Products are used in a variety of ways:

Molasses is a viscous final effluent formed when sugar crystallises repeatedly. It's the syrup that was left behind after no simple crystaline sucrose could be removed.

The Use of Molasses as a Fertilizer: Because it is typically a waste product, molasses is mostly used as an organic fertiliser. The benefits of molasses as a soil fertiliser, on the other hand, appear to be widely accepted. However, it is claimed that for every 48 metric tonnes of molasses spread in the field, the ground receives the following fertiliser. K2: 51.3 kg, N: 5.2 kg, P2O5: 2.5 kilogramme Molasses as Animal Feed: Molasses' importance as a livestock feed has been recognised since the creation of sugar.

The most important property of cane molasses as a feed is its high carbohydrate content, which comes predominantly in the form of sugar molasses. It also contains tiny amounts of protein, as well as very low calcium and phosphorus proportions, but a very high potassium proportion.

Cobalt, boron, iodine, copper, manganese, and zinc are among the B-complex vitamins and minerals found in it. Molasses is also a good feed for pigs and poultry. The first molasses-based animal feed was created at the National Sugar Institute in Kanpur, India (UP).

The product's name was Bagomolasses. Since then, Pohatas Industries in Dalmia Nagar, Bihar, and Ugar Sugar Works Limited in Ugarkhurd, Belgaum District, Karnataka, have improved their factories. In Karnataka and Maharashtra, many sugar companies followed suit.

Molasses as a Distilling Raw Material: Molasses is the most common raw material used in distillation. There are essentially two processes involved in the distillation industry. The first phase is fermentation. The second step is distillation.

Fermentation is a chemical reaction that happens in an organic substrate (substance) when biological catalysts are active. It's the outcome of a chemical reaction. Biochemical catalysts/enzymes are microorganisms such as yeasts, moulds, and bacteria. Fermentation was once understood to be the conversion of sugar to ethyl alcohol and carbon dioxide. Molasses is a fermentable sugar that can be used in a variety of ways. Vinegar and acetic acid are two important components of molasses.

Vinegar is a condiment created by fermenting sugar or starchy ingredients with alcohol and acetic acid to produce vinegar. Vinegar's main ingredient is acetic acid. cellulose acetate, which is used in clothing and home furnishings, anhydride vinyl acetate, acetamide, and others are all acetic acid derivatives.

Butanol acetone is another important fermentation product. This can be found in molasses. It's used in the production of explosives. Acetone is a highly flammable liquid. It is made by the fermentation of cane molasses.

Acetone is used as a plastisizer, dyeing agent, detergent, and cleaning agent in the electronics industry. Lactic acid is a clear, odourless liquid that can be blended with water, alcohol, or ether to make a syrup. Food, pharmaceuticals, and polymers are just a few of the industries that use lactic acid.

Citric acid is another important byproduct of molasses fermentation. It's used in 60 percent of the food and beverage business, as well as pharmaceutical (16%), chemical (15%), cosmetics and toiletries (3%) and other industries (6 percent).

Industries involved in distillation include: Distillation is a process that uses evaporation and re-condensation to separate liquids into fractions based on their boiling points or boiling ranges. The major consequence of distillation techniques is one or more forms of alcohol.

A. Rum: Rum is an alcoholic distillate manufactured from sugarcane juice or molasses fermentation, with an alcohol level ranging from 43.15 to 52.50 percent by volume.

For the mashing procedure, which involves diluting the molasses and adding ammonium sulphate, sulphuric acid, and, in rare situations, phosphorous, yeast is added to new molasses. Finally, the mash undergoes a simple distillation and condensation procedure. Rum is usually aged to improve its flavour, colour, and aroma, and then cured with herbs, sugar, and oils.

B. Ethyl Alcohol: Ethyl alcohol is produced similarly to rum. With a sugar concentration of 14 to 18 percent, molasses is first diluted with water, ammonium sulphate, phosphoric acid, sulphuric acid, and sodium chloride. Fermentation takes 30 to 72 hours, depending on other factors, and the mash is seeded with yeast culture at a rate of 5 to 8% by volume.

Beer or wine is an alcoholic beverage that has been fermented and contains 6 to 9 percent alcohol. A rectifying column refines the distilled fermented mash or beer, as well as the resulting alcohol. It's referred to as rectified spirit.

Industrial alcohol is used as a fuel, disinfectant, and cleaning agent, as well as a dye, medication, and soap solvent and in a range of other chemical processes. If denatured and blended with 70 to 80 percent petrol, absolute alcohol can be used as a fuel for internal combustion engines.

ODS is primarily used in hospitals, at home, and in the polishing process. Per tonne of sugarcane, 72-75 litres of ethanol are produced. A tonne of molasses produces around 220-250 litres of ethanol. Alcohol has derivatives and by-products of its own. The most prevalent by-products are listed below.

1. Carbon dioxide is a gas that may be used to manufacture carbonated beverages, put out fires, and keep food fresh. 160 kg of CO2 is created when 1000 kilogrammes of molasses are fermented.

2. Fuel oil: This is a mixture of higher alcohols, primarily Ethyl alcohol, n-propyl alcohol, isobutyl alcohol, Amyl alcohol, and isoamyl alcohol, that is formed at high temperatures. Its primary application is as a liquor solvent.

3. Glycerol: This chemical is used in a variety of industries, including cosmetics, medicines, tobacco, food and beverages, and others.


By-Products of Molasses:

  1. Dextran is a by-product of molasses that is used as a stabiliser in ice cream, sugar syrup, and other confectionery goods. It is capable of drilling oil wells.
  2. Aconitic acid is a molasses by-product used in the chemical industry as a plastisizer, wetting agent, and flavouring ingredient.
  3. Itaconic acid: Itaconic acid is a form of molasses fermentation used to produce thermoplastics and transparent materials.
  4. Monosodium Glutamate: Another molasses by-product used as a flavour enhancer is monosodium glutamate.
  5. Carbon Dioxide: When Saccharomyces cereviseae ferments molasses, carbon dioxide and alcohol are produced. CO2 is produced at a rate of 16% by weight of molasses, with 70-75% of it recoverable. Carbon dioxide is produced and used as a cooling agent and in the manufacture of carbonated beverages.

Bioethanol Production from Sugarcane Molasses:

Sugarcane molasses is a byproduct of the sugar cane processing industry, and it can be used to make bioethanol. Using molasses waste as biomass for bioethanol production is one way to reduce the amount of molasses trash. Molasses can be used to make bioethanol, which has a significant economic value due to its high sugar content. SSF is a molasses-based bioethanol production technology that uses 10 percent (100 gr/L molasses) and 20 percent (200 gr/L molasses) substrates. This fermentation was chosen because commercial instant dry yeast may be used directly as a starter, simplifying the process and avoiding the risk of bacterial contamination. West Java's sugar industry is one of Indonesia's molasses-producing sugarcane processing industries. The molasses was then converted to bioethanol.


Pressmud or Filter Mud: Uses and Products:

During the production of sugar, sugarcane juice goes through a purifying process known as clarification. For this, carbonation or sulphitation methods are used. As a result of this process, a bulky precipitate is formed.

The juice is filtered using vaccum filters or the filling process, and the waste material is referred to as pressmud. It contains some sugar. Around 7 to 8% of the cane is crushed on a weight basis.

Fertilizers include the following:Pressmud is rich in calcium sulphite and calcium phosphate. There are also trace levels of nitrogen, phosphate, and potassium. It contains 20 to 25 percent organic materials and roughly 45 percent lime on a dry basis. It's a great acidic soil fertiliser.

When combined with cane molasses and a topping, dried cakes can be used as animal feed.

Other uses include: It can be used to generate building lime, but this creates a problem with waste management. It can be used to make metal polishing powder, board chalk, and tooth powder.

During the harvesting of the sugarcane crop, the tops, leaves, and rubbish are removed, and the stems are cleansed of their leaves (trash). On average, cane tops and debris make up 25 to 35 percent of the cane weight on the field. Cane tops are a good source of fodder for cattle.

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Biodegradable Disposable Cups and Plates using Sugarcane Bagasse

Agricultural wastes constitute one of the main alternative raw materials for the pulp and paper industry. Wheat straw, bagasse, reed, and rice straw as a one of the important non-wood fibers sources for pulping and paper making. Waste disposal is one of the most important problems facing anyone who wants to live an eco-friendly lifestyle. So many of the things we use every day get tossed in the trash and end up buried at the bottom of a landfill or down cycled into less useful products. Bagasse is commonly used as a substitute for wood in many tropical and subtropical countries for the production of pulp, paper and board, such as India, China, Colombia, Iran, Thailand and Argentina. It produces pulp with physical properties that are well suited for generic printing and writing papers as well as tissue products but it is also widely used for boxes and newspaper production. Due to the recent change in the life style of urban class the demand for disposable cups is increasing at a rapid rate. Apart from being used at home, they also come in handy during parties, picnics and other functions and get-togethers. Plastic disposable cups are also used by Ice-cream industry, hotels, restaurants, canteens etc. but the major customer of disposable cups is ice-cream industry and they have started using plastic cups instead of paper ones that were being used earlier.
Plant capacity: •Disposable Paper Cups :7.5 MT/Day •Disposable Paper Plates:7.5 MT/DayPlant & machinery: Rs 32 Lakhs
Working capital: -T.C.I: Cost of Project: Rs 314 Lakhs
Return: 28.18%Break even: 56.37%
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Yeast from Molasses Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue

Yeasts are eukaryotic, single-celled microorganisms classified as members of the fungus kingdom. The first yeast originated hundreds of millions of years ago, and 1,500 species are currently identified. They are estimated to constitute 1% of all described fungal species. Yeasts are unicellular organisms which evolved from multicellular ancestors, with some species having the ability to develop multicellular characteristics by forming strings of connected budding cells known as pseudohyphae or false hyphae. Yeast sizes vary greatly, depending on species and environment, typically measuring 3–4 µm in diameter, although some yeasts can grow to 40 µm in size. Most yeasts reproduce asexually by mitosis, and many do so by the asymmetric division process known as budding. Yeasts are unicellular, eukaryotic and polyphyletic organisms classified in the kingdom fungi. Fermentation of sugars by yeast is the oldest application in the making of bread, beer and wine. Apart from the production of bread and beverages, ethanol production is vital for different applications. Yeasts are also involved in single cell protein production. The growth of Baker’s yeast market is directly linked to the increasing trend of processed and fast food consumption, especially bakery items. The principal use of baker’s yeast is as an essential bakery ingredient for causing fermentation in the dough used in making bakery items. Few Major Players are listed below: • A B Mauri India Pvt. Ltd. • Kothari Fermentation & Biochem Ltd. • Mauri Yeast India Pvt. Ltd. Market Outlook The global yeast market is dominated by baker's yeast which accounted for over 31% of the total market. Growing market for bakery products, beer, wine, animal feed, and bio-ethanol is supposed to be the major driver for global yeast market. Yeast is one of the mostly and commonly used microorganisms in the manufacturing of food and beverages. Yeast is used in the process of fermentation for its abilities in aiding carbon - release, imparting better aroma, taste, texture, and flavor to food. Yeast is considered as the most consistent fermenting agent in spite of various other chemical fermentation agents available in the market. The global market for yeast is expected to grow at CAGR of more than 8% from 2014 to 2018. The global yeast market by types can be segmented as global specialty yeast market, yeast extract market, autolyzed yeast market, supplement yeast market, and yeast derivatives market. Yeasts are eukaryotic, single-celled microorganisms classified as members of the fungus kingdom. The first yeast originated hundreds of millions of years ago, and 1,500 species are currently identified. They are estimated to constitute 1% of all described fungal species. Yeasts are unicellular organisms which evolved from multicellular ancestors, with some species having the ability to develop multicellular characteristics by forming strings of connected budding cells known as pseudohyphae or false hyphae. Yeast sizes vary greatly, depending on species and environment, typically measuring 3–4 µm in diameter, although some yeasts can grow to 40 µm in size. Most yeasts reproduce asexually by mitosis, and many do so by the asymmetric division process known as budding. Yeasts are unicellular, eukaryotic and polyphyletic organisms classified in the kingdom fungi. Fermentation of sugars by yeast is the oldest application in the making of bread, beer and wine. Apart from the production of bread and beverages, ethanol production is vital for different applications. Yeasts are also involved in single cell protein production. The growth of Baker’s yeast market is directly linked to the increasing trend of processed and fast food consumption, especially bakery items. The principal use of baker’s yeast is as an essential bakery ingredient for causing fermentation in the dough used in making bakery items. Few Major Players are listed below: • A B Mauri India Pvt. Ltd. • Kothari Fermentation & Biochem Ltd. • Mauri Yeast India Pvt. Ltd. Market Outlook The global yeast market is dominated by baker's yeast which accounted for over 31% of the total market. Growing market for bakery products, beer, wine, animal feed, and bio-ethanol is supposed to be the major driver for global yeast market. Yeast is one of the mostly and commonly used microorganisms in the manufacturing of food and beverages. Yeast is used in the process of fermentation for its abilities in aiding carbon - release, imparting better aroma, taste, texture, and flavor to food. Yeast is considered as the most consistent fermenting agent in spite of various other chemical fermentation agents available in the market. The global market for yeast is expected to grow at CAGR of more than 8% from 2014 to 2018. The global yeast market by types can be segmented as global specialty yeast market, yeast extract market, autolyzed yeast market, supplement yeast market, and yeast derivatives market. The yeast market, based on type, is segmented into baker’s yeast, brewer’s yeast, and wine yeast. The baker’s yeast segment dominated the market share and the brewer’s yeast segment is projected to grow at the highest CAGR during the forecast period. The yeast and yeast extracts market, based on application, and is segmented into food and beverages, animal feed, pharmaceuticals and for Academics & Research Institutes studies. Food and beverages finds a significant application for yeast usage and is projected to grow at the highest CAGR during the forecast period. The global market for yeast & yeast extracts has witnessed continued demand during the last few years and is projected to reach USD 7.88 billion at a CAGR of 9.1% during the forecasted period 2017 to 2027. The global market for yeast products is expected to grow to $9.2 billion by 2019, with a compound annual growth rate (CAGR) of 7.9% from 2013 to 2019. Spirits yeast products are the fastest growing segment with a significant 12.4% CAGR. Tags Manufacturing of Yeast, Yeast Production, Yeast Production Process, Baker’s Yeast Production, How You Make Your Own Yeast, Start Yeast Manufacturing Unit, Yeast Manufacturing Plant, Yeast Production Plant, Production of Food Grade Yeasts, Baker's Yeast Production, Machinery for Yeast Production, Food Yeast Production, Production of Yeast, Plan to Start Yeast Production, Baker’s Yeast Manufacture, Yeast Production Industry, Manufacturing Industrial Yeast, How is Yeast Manufactured, Production of Baker's Yeast From Molasses, Yeasts in Food Production, Yeast Production for Food Industry, Low Cost Production of Yeast, How is Yeast Made for Bread, Baker’s Yeast Manufacturing Plant, Yeast Manufacturing Process, Project Report on Yeast Manufacturing Plant, Baking Yeast Manufacture, Yeast Manufacturing Business, Yeast Manufacturing Plant Projects, Plant for Production of Yeast, Commercial Yeast Plant, Yeast from Molasses Manufacturing Plant, Baker's Yeast Production from Molasses, Yeast From Molasses Manufacturing Plant, Method of Producing Baker's Yeast, Project Report on Yeast From Molasses, Yeast Manufacturing Project Report, Yeast Manufacturing in India, Production Process of Yeast from Molasses, Yeast Production Business Line, Yeast from Molasses Making Business Ideas, How to Start Your Own Yeast Manufacturing Business, Beginner's Guide to Yeast Manufacturing, Manufacture of Yeast From Molasses, Business Ideas for Yeast Manufacturing, Process for Producing Yeast from Molasses, Method for Manufacturing Yeast From Molasses, Biotechnology Products Manufacturing, Production of Biotechnology Products, Yeast Manufacturing Project Ideas, Projects on Small Scale Industries, Small Scale Industries Projects Ideas, Yeast Manufacturing Based Small Scale Industries Projects, Project Profile on Small Scale Industries, How to Start Yeast Manufacturing Industry in India, Yeast Manufacturing Projects, New Project Profile on Yeast Manufacturing Industries, Project Report on Yeast Manufacturing Industry, Detailed Project Report on Yeast From Molasses, Project Report on Yeast from Molasses, Pre-Investment Feasibility Study on Yeast from Molasses, Techno-Economic Feasibility Study on Yeast From Molasses, Feasibility Report on Yeast From Molasses, Free Project Profile on Yeast From Molasses, Project Profile on Yeast From Molasses, Download Free Project Profile on Yeast From Molasses, Industrial Project Report, Project Consultant, Project Consultancy, NPCS, Niir, Process Technology Books, Business Consultancy, Business Consultant, Project Identification and Selection, Preparation of Project Profiles, Startup, Business Guidance, Business Guidance to Clients, Startup Project for Yeast from Molasses, Startup Project, Startup Ideas, Project for Startups, Startup Project Plan, Business Start-Up, Business Plan for Startup Business, Great Opportunity for Startup, Small Start-Up Business Project, Project Report for Bank Loan, Project Report for Bank Finance, Project Report Format for Bank Loan in Excel, Excel Format of Project Report and CMA Data, Project Report Bank Loan Excel, Detailed Project Plan Reports
Plant capacity: 3000 MT/AnnumPlant & machinery: 277 Lakhs
Working capital: -T.C.I: Cost of Project: 649 Lakhs
Return: 30.00%Break even: 57.00%
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Sugarcane Juice Preservation and Bottling Plant

Sugar cane (Saccharum officinarum) originates from New Guinea. The plant belongs to the Gramineae (grasses) family. Sugar cane is a C4 plant with a high rate of photosynthesis (its rate lies around 150-200% above the average for other plants). It is a perennial crop with a high self-tolerance. Sugarcane juice is a popular refreshing drink in many parts of World. Often sugarcane juice is used as a remedy for jaundice in folk medicine. Hygienic standards are usually not maintaining edduring the transport of sugarcane from field to the point of extraction and preparation of juice.Further, the juice is consumed UN pasteurized.The juice is being extracted using hand or power operated crusher which cannot be stored for a couple of hours due to its fast deteriorating quality. Sugarcane juice is quite nutritious as it contains natural sugars, minerals like iron, magnesium, phosphorous, calcium and organic acids e.g. malic acid, succinic acid, acotinic acid etc. Preservation is done when Juice or food is kept for longer period without any deteriorated or spoils the juice by the direct contact with atmosphere. Sugarcane juice is excellent in treating urinary related diseases. It keeps the urine flow clear and aids the kidneys to perform better. Sugarcane juice relieves the burning sensation which arises due to infections of the urinary tract. The sugar cane juice provides the glucose, which is stored, as glycogen to be ‘burned’ by muscles when required. Sugar Industry contributes about 2500 crore rupees as tax to both central and state governments. The industry size in terms of capital is more than Rs. 40,000 crore. Almost 50 million people depend on sugar industry for their livelihood. We actively encourage a culture of innovation, which facilitates the development of new technologies and ensure a high quality product.
Plant capacity: 48, 00,000 Ltrs. /annumPlant & machinery: 106 lakhs
Working capital: -T.C.I: Cost of Project: 467 lakhs
Return: 28.00%Break even: 54.00%
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Furfural from Bagasse and Corncobs

Furfural is produced from agricultural waste biomass that contain pentosans, which are aldose to sugars, composed of small rings formed from short five-member chains, that constitute a class of complex carbohydrates, present in cellulose of many woody plants such as corn cobs, sugar cane bagasse, rice, wheat bran, sawdust and oat hulls etc. Furfural is a clear, colorless motile liquid with a characteristic ‘almond-Benz aldehyde’ odor and it is an aldehyde of furan. Any material containing pentosans can be used for the production of furfural. Technically furfural is produced by acid hydrolysis of the pentosan contained in woody biomass. Furfural is the only organic compound derived from biomass that can replace the crude oil based organics used in industry. Furfural can be used for the production of lubricants; specialist adhesives and plastics; and nylons. It is the starting material for cycling shorts. The rapid furfural test is a chemical test used to distinguish between glucose and fructose. The rapid furfural test is similar to Molisch's test but uses concentrated hydrochloric acid instead of concentrated sulfuric acid and the solution is boiled. The global furfural market was valued at US$1.3 bn by 2013,US$450 million in 2014,$663.5 million in 2015 and In 2016, the market was valued USD 557.4 Million in terms of revenue. By Regions, 2017-2025” is expected to reach USD 1393.9 Million by 2025 in terms of revenue. In terms of volume, is estimated to reach by 464.5 Kiloton in 2016, $1,434.1 million by 2022 and expected to reach $1184.8 Kilo ton by 2025 and registering a CAGR of 11.6% during the forecast period. The Furfural market is expected to grow at a high rate during 2017 to 2025. As a whole you can invest in this project without risk and earn profit. Few Indian major players are as under • K R B L Ltd. • M A C Agro Inds. Ltd. • Mahavir Expochem Ltd. • Southern Agrifurane Inds. Ltd. • Southern Agrosynthese Ltd. • Sri Kusuma Haranadha Agro Fural Ltd.
Plant capacity: 4000 Kgs. /DayPlant & machinery: 168 lakhs
Working capital: -T.C.I: Cost of Project :444 lakhs
Return: 17.00%Break even: 68.00%
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Biodegradable and Compostable Disposable Cups and Plates from Sugarcane Bagasse

Biodegradable and Compostable Disposable Cups and Plates from Sugarcane Bagasse and Wheat Straw. Production of single-use Disposable Foodservice Products. Bagasse is remoulded to a kind of paper that is used to make plates, cups and glasses. Recyclability, lightweight, and other physical attributes of disposable cups will continue to make them the foremost choice of packaging food products. Disposable cups are designed to hold both, hot and cold, substances, which further propels their applicability in global food & beverage industry. However, a majority of disposable cups are made from plastic materials to reduce chances of food contamination. This raises concerns regarding impact of such plastic cups on the environment, whether in terms of rising production or from dumping waste plastic disposable cups. The uses of biodegradable plates and Cups are many. They are: • Cheap • Easy to use • Easy to dispose • Hygienic • Easily available Disposable cups made from bioplastics or other such materials is predicted to garner surplus demand in the years to come. Such favourable consumer preferences, coupled with rising consumption of fast in the world, will also continue consolidating the growth of global disposable cups market. Global market for disposable cups projects that by the end of 2026, more than US$ 21.2 Bn worth of disposable cups will be sold globally. Growth will be driven by the increased options and convenience of meals prepared or consumed away from home. Demand will also be supported by a shift toward the use of higher value products featuring durable plastic or compostable materials. More than ever, consumers are demanding flexibility in their meal options. Generally, they are looking for speed and convenience. The availability of online ordering and delivery services allows the enjoyment of eating out while still tending to their busy lives. As this trend continues to rise, the establishments that serve them must be prepared to package a meal for takeout or delivery while ensuring the best eating experience for their guests. This includes containers, wraps and bags, among others. The single-use items utilized must prevent spills, provide convenience, and best represent the image that the foodservice establishment is trying to achieve. The global sales of disposable cups is expected to surge steadily at 5.1% CAGR, procuring revenues from sales of over 850 Bn units towards the end of 2026. Today, the market is growing a conscience. With plastic bans in various cities and an increase in awareness of the dangers of plastic, people are more accepting of biodegradable materials. Sugarcane is a very fast renewable resource for which no trees have to be cut down. As a by-product of the sugar production, bagasse does not require additional cultivation areas and has no impact on the area of forests. On the contrary: It is actually a sustainable and eco-friendly alternative to conventional paper production because the bagasse paper production wastes much less energy than the wood paper production. Characteristics of bagasse products: • Very stable, sturdy and not very flexible • Good thermal property: suitable for temperatures from -25°C to 220°C; • Water repellent and grease-proof: also suitable for hot and very oily/greasy dishes • Completely biodegradable & compostable Manufacturing Process Bagasse is the newly developed material for the production of tableware. Compared with other raw material, bagasse Cups and Plates has better appearance and longer life span, compared with polyester, bagasse is more environmental friendly, which can be recycled or absorbed easily. Bagasse pulp, which can be obtained from paper making plants, is used as raw material, after pulping, molding & drying section, the tableware will go through sterilization and edge trimming section before packaging. 1) Pulping: Soaping the pulp paper board and put into hydrualic pulper. After pulping, pulp will go into mixture tank and add water and oil additive, then goes to pulp supply tub for forming machine, vacuum dewatering and forming 2) Forming: Forming is the key process in production line. The process is quantitive pulp supply, back flushing power supply, vacuum dewatering and forming. With advance technology to elminate holes, uneven thickness during production, so as to reduce defective goods. The semi-finished product will be moved into drying mould for solidity. 3) Shaping and drying: At this process, steam is used for heat drying. Compare to electrical heating, 70% energy will be saved, meeting hygiene requirements of food packaging, enhance resource utilization. Qualified production rate is up to 99%. 4) Edge cutting and sterilization: The product taken out from the shaper will be moved into edge cutting machine, where the extra edge will be trimmed. UV sterilization is applied to make sure production meeting with hygiene requirement. 5) Packaging: Final production is packed and stored. Tags Biodegradable Plates, Biodegradable Cup Making, Biodegradable Plates Making, Biodegradable Plates Manufacture, Eco Friendly Disposable Plates, How to Make Biodegradable Plates, Sugarcane Plates Making Machine In India, Biodegradable, Recyclable and Compostable Disposables, Biodegradable Food Plates and Cups, Eco Friendly Biodegradable Plates and Cups, Biodegradable Products, Manufacturing of Disposable Cups and Plates, Project Report on Biodegradable Cups and Plates, Eco Friendly Products, Production of Biodegradable Plates, Single-Use Disposable Foodservice Products, Foodservice Cup, Biodegradable and Compostable Alternatives to Conventional Plastics, Biodegradable Disposable Cups and Plates Using Sugarcane Bagasse and Wheat Straw, Wheat Straw Disposable Plates and Bowls from Eco-Products, Sugarcane Bagasse and Wheat Straw Based Disposable Plates and Bowls, Single-Use Disposable Foodservice Products, Biodegradable and Compostable Disposable Cups and Plates from Sugarcane Bagasse and Wheat Straw, Disposable Products, Foodservice Single-Use Products, Foodservice Products, Single-Use Products, Biodegradable Paper Cup, Biodegradable Plates and Cups Manufacturing Process, Production of Biodegradable Plastic Cups, Production of Biodegradable Disposable Products, Biodegradable Plates and Cups Manufacturing project ideas, Projects on Small Scale Industries, Small scale industries projects ideas, Biodegradable Plates and Cups Manufacturing Based Small Scale Industries Projects, Project profile on small scale industries, How to Start Biodegradable Plates and Cups Manufacturing Industry in India, Biodegradable Plates and Cups Manufacturing Projects, New project profile on Biodegradable Plates and Cups Manufacturing industries, Project Report on Biodegradable Plates and Cups Manufacturing Industry, Detailed Project Report on Production of Single-Use Disposable Foodservice Products, Project Report on Production of Single-Use Disposable Foodservice Products, Pre-Investment Feasibility Study on Foodservice Products, Techno-Economic feasibility study on Single-Use Disposable Foodservice Products, Feasibility report on Single-Use Disposable Foodservice Products Production, Project profile on Production of Eco Friendly Biodegradable Plates and Cups, Download free project profile on Production of Eco Friendly Biodegradable Plates and Cups, Project report for bank loan, Project report for bank finance, Project report format for bank loan in excel, Excel Format of Project Report and CMA Data, Project Report Bank Loan Excel
Plant capacity: -Plant & machinery: -
Working capital: -T.C.I: -
Return: 1.00%Break even: N/A
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Biodegradable and Compostable Disposable Cups and Plates from Sugarcane Bagasse

Biodegradable and Compostable Disposable Cups and Plates from Sugarcane Bagasse and Wheat Straw. Production of single-use Disposable Foodservice Products. Bagasse is remoulded to a kind of paper that is used to make plates, cups and glasses. Recyclability, lightweight, and other physical attributes of disposable cups will continue to make them the foremost choice of packaging food products. Disposable cups are designed to hold both, hot and cold, substances, which further propels their applicability in global food & beverage industry. However, a majority of disposable cups are made from plastic materials to reduce chances of food contamination. This raises concerns regarding impact of such plastic cups on the environment, whether in terms of rising production or from dumping waste plastic disposable cups. The uses of biodegradable plates and Cups are many. They are: • Cheap • Easy to use • Easy to dispose • Hygienic • Easily available Disposable cups made from bioplastics or other such materials is predicted to garner surplus demand in the years to come. Such favourable consumer preferences, coupled with rising consumption of fast in the world, will also continue consolidating the growth of global disposable cups market. Global market for disposable cups projects that by the end of 2026, more than US$ 21.2 Bn worth of disposable cups will be sold globally. Growth will be driven by the increased options and convenience of meals prepared or consumed away from home. Demand will also be supported by a shift toward the use of higher value products featuring durable plastic or compostable materials. More than ever, consumers are demanding flexibility in their meal options. Generally, they are looking for speed and convenience. The availability of online ordering and delivery services allows the enjoyment of eating out while still tending to their busy lives. As this trend continues to rise, the establishments that serve them must be prepared to package a meal for takeout or delivery while ensuring the best eating experience for their guests. This includes containers, wraps and bags, among others. The single-use items utilized must prevent spills, provide convenience, and best represent the image that the foodservice establishment is trying to achieve. The global sales of disposable cups is expected to surge steadily at 5.1% CAGR, procuring revenues from sales of over 850 Bn units towards the end of 2026. Today, the market is growing a conscience. With plastic bans in various cities and an increase in awareness of the dangers of plastic, people are more accepting of biodegradable materials. Sugarcane is a very fast renewable resource for which no trees have to be cut down. As a by-product of the sugar production, bagasse does not require additional cultivation areas and has no impact on the area of forests. On the contrary: It is actually a sustainable and eco-friendly alternative to conventional paper production because the bagasse paper production wastes much less energy than the wood paper production. Characteristics of bagasse products: • Very stable, sturdy and not very flexible • Good thermal property: suitable for temperatures from -25°C to 220°C; • Water repellent and grease-proof: also suitable for hot and very oily/greasy dishes • Completely biodegradable & compostable Manufacturing Process Bagasse is the newly developed material for the production of tableware. Compared with other raw material, bagasse Cups and Plates has better appearance and longer life span, compared with polyester, bagasse is more environmental friendly, which can be recycled or absorbed easily. Bagasse pulp, which can be obtained from paper making plants, is used as raw material, after pulping, molding & drying section, the tableware will go through sterilization and edge trimming section before packaging. 1) Pulping: Soaping the pulp paper board and put into hydrualic pulper. After pulping, pulp will go into mixture tank and add water and oil additive, then goes to pulp supply tub for forming machine, vacuum dewatering and forming 2) Forming: Forming is the key process in production line. The process is quantitive pulp supply, back flushing power supply, vacuum dewatering and forming. With advance technology to elminate holes, uneven thickness during production, so as to reduce defective goods. The semi-finished product will be moved into drying mould for solidity. 3) Shaping and drying: At this process, steam is used for heat drying. Compare to electrical heating, 70% energy will be saved, meeting hygiene requirements of food packaging, enhance resource utilization. Qualified production rate is up to 99%. 4) Edge cutting and sterilization: The product taken out from the shaper will be moved into edge cutting machine, where the extra edge will be trimmed. UV sterilization is applied to make sure production meeting with hygiene requirement. 5) Packaging: Final production is packed and stored. Tags Biodegradable Plates, Biodegradable Cup Making, Biodegradable Plates Making, Biodegradable Plates Manufacture, Eco Friendly Disposable Plates, How to Make Biodegradable Plates, Sugarcane Plates Making Machine In India, Biodegradable, Recyclable and Compostable Disposables, Biodegradable Food Plates and Cups, Eco Friendly Biodegradable Plates and Cups, Biodegradable Products, Manufacturing of Disposable Cups and Plates, Project Report on Biodegradable Cups and Plates, Eco Friendly Products, Production of Biodegradable Plates, Single-Use Disposable Foodservice Products, Foodservice Cup, Biodegradable and Compostable Alternatives to Conventional Plastics, Biodegradable Disposable Cups and Plates Using Sugarcane Bagasse and Wheat Straw, Wheat Straw Disposable Plates and Bowls from Eco-Products, Sugarcane Bagasse and Wheat Straw Based Disposable Plates and Bowls, Single-Use Disposable Foodservice Products, Biodegradable and Compostable Disposable Cups and Plates from Sugarcane Bagasse and Wheat Straw, Disposable Products, Foodservice Single-Use Products, Foodservice Products, Single-Use Products, Biodegradable Paper Cup, Biodegradable Plates and Cups Manufacturing Process, Production of Biodegradable Plastic Cups, Production of Biodegradable Disposable Products, Biodegradable Plates and Cups Manufacturing project ideas, Projects on Small Scale Industries, Small scale industries projects ideas, Biodegradable Plates and Cups Manufacturing Based Small Scale Industries Projects, Project profile on small scale industries, How to Start Biodegradable Plates and Cups Manufacturing Industry in India, Biodegradable Plates and Cups Manufacturing Projects, New project profile on Biodegradable Plates and Cups Manufacturing industries, Project Report on Biodegradable Plates and Cups Manufacturing Industry, Detailed Project Report on Production of Single-Use Disposable Foodservice Products, Project Report on Production of Single-Use Disposable Foodservice Products, Pre-Investment Feasibility Study on Foodservice Products, Techno-Economic feasibility study on Single-Use Disposable Foodservice Products, Feasibility report on Single-Use Disposable Foodservice Products Production, Project profile on Production of Eco Friendly Biodegradable Plates and Cups, Download free project profile on Production of Eco Friendly Biodegradable Plates and Cups, Project report for bank loan, Project report for bank finance, Project report format for bank loan in excel, Excel Format of Project Report and CMA Data, Project Report Bank Loan Excel
Plant capacity: -Plant & machinery: -
Working capital: -T.C.I: -
Return: 1.00%Break even: N/A
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How to Start Sugarcane Juice Preservation and Bottling Plant

How to Start Sugarcane Juice Preservation and Bottling Plant. Business Ideas of Profitable Food Beverage Manufacturing & Processing. Sugarcane juice is not only like any other sweet juice but it has many other nutrients. Sugarcane juice is extracted from the cane by pressing it through iron rollers. It is nutritious and refreshing. It contains about 15 % natural sugar and is rich in organic salts and vitamins. The juice can also be used for drinking or sweetening. In hot summer days, it is a cooling drink. A little lime juice may be mixed in the juice to improve its flavour. Sugarcane juice is used as a delicious drink in both urban and rural areas in many countries. Sugarcane juice is highly nutritious and thirst quenching drink. The preservation of raw sugarcane juice is very difficult because it turns brown soon after extraction and gets spoiled due to fermentation within hours. The total production of sugarcane in India is about 271 million tonnes.It is grown mainly for producing sweeteners such as sugar, jaggery andkhandasari. A small portion of sugarcane is also utilized for other pur-poses. Sugarcane juice is available almost throughout the country. Nutritional value of Sugarcane: The juice Sugarcane per serving (28.35 grams) contain Energy-111.13 kJ (26.56 kcal), Carbohydrates-27.51 g, Protein-0.27 g, Calcium11.23 mg (1%), Iron 0.37 mg (3%), Potassium41.96 mg (1%), Sodium17.01 mg (1%). Market Outlook India, the second largest producer of sugar after Brazil accounts for 16 percent of world production. Largest sugarcane producing state of India is Uttar Pradesh, which has 38.61% share in overall sugarcane production. The second and third largest states are Maharashtra and Karnataka. Other main sugarcane producing states of India include Bihar, Assam, Haryana, Gujarat, Andhra Pradesh and Tamil Nadu. Sugar cane is the important karif crop which is cultivated in India .India is also the 2nd largest producer of sugarcane in the world. Apart from being a 2 largest producer of sugarcane in the world, India is also a leading sugarcane exporter in the last financial year India exported more than 28 Lakh tons of sugarcane. The sugarcane production in Haryana is 93.4 lakh tons. Tags How to Preserve and Make Sugarcane Juice, Sugar Cane Juice Packing, How to Preserve Sugarcane Juice, How to Preserve Fresh Juice, How to Store Sugar Cane, How to Set up Sugarcane Juice Business, Sugarcane Juice Making, How to Make Sugar Cane Juice, Sugarcane Juice Making, How to Extract of Sugarcane Juice, Sugarcane Juice Extraction, Preservation of Sugarcane Juice, Start Bottling of Sugarcane Juice, Sugarcane Juice Beverage, Sugarcane Juice Processing, Project on Preserved Sugarcane Juice, Sugarcane Juice Preservation, Sugarcane Juice Bottling, Sugarcane Juice Bottling Project, Sugarcane Juice Extraction and Packaging in Aseptic Packaging, Sugarcane Juice Extraction and Preservation, Project Report on Sugarcane Juice Preservation Unit, Sugarcane Juice Preservation Project Report, Process for Preservation of Sugarcane Juice, Sugarcane Juice Bottling Packaging, Sugarcane Juice Bottling Plant, Sugarcane Juice Extraction Process, Sugarcane Juice Preservation Business Plan, Sugarcane Juice Bottling Plant in India, Processing and Storage of Sugarcane Juice, Process for Manufacturing and Packaging of Sugar Cane Juice, Packaged Sugarcane Juice, Storage of Sugarcane Juice, Sugarcane Processing, Sugarcane Cultivation, Methods for Cultivation and Processing of Sugarcane, Method for Producing Sugar Cane Juice, Processing of Sugarcane, Sugarcane Processing project ideas, Projects on Small Scale Industries, Small scale industries projects ideas, Sugarcane Juice Bottling Based Small Scale Industries Projects, Project profile on small scale industries, How to Start Sugarcane Juice Preservation in India, Sugarcane Processing Projects, New project profile on Sugarcane Juice Preservation, Project Report on Sugarcane Processing, Detailed Project Report on Sugarcane Juice Bottling, Project Report on Sugarcane Juice Preservation, Pre-Investment Feasibility Study on Sugarcane Juice Bottling, Techno-Economic feasibility study on Sugarcane Processing, Feasibility report on Sugarcane Juice Bottling, Free Project Profile on Sugarcane Processing, Project profile on Sugarcane Juice Bottling, Download free project profile on Project report for bank loan, Project report for bank finance, Project report format for bank loan in excel, Excel Format of Project Report and CMA Data, Project Report Bank Loan Excel, Detailed Project Plan Report
Plant capacity: -Plant & machinery: -
Working capital: -T.C.I: -
Return: 1.00%Break even: N/A
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Sugar Manufacturing Industry

Sugar Manufacturing Industry. Mini Sugar Plant. Sugarcane Mill. How Cane Sugar is processed? Manufacturing Project of Sugar Mill. Sugar can be produced from sugarcane, sugar-beet or any other crop having sugar content. But in India, sugarcane is the main source of sugar. At present, this is the second largest agro-based industry of India after cotton textile industry. This industry involves a total capital investment of Rs. 1,250 crore and provides employment to 2.86 lakh workers. In addition, 2.50 crore sugarcane growers also get benefit from this industry. India has a long tradition of manufacturing sugar. Sugar industry is an important agro-based industry that impacts rural livelihood of about 50 million sugarcane farmers and around 5 lakh workers directly employed in sugar mills. India is the second largest producer of sugar in the world after Brazil and is also the largest consumer. Indian sugar industry is a critical industry, as on one hand it services the domestic market, the largest in the world and on the other hand, it supports 50 million farmers and their families. It is the second largest agro based industry in India. Sugar industry in India occupies a distinctive position in the economic and social fabric of the economy. It is playing a pivotal role especially in the upliftment of the rural economy. Future Growth of India sugar market is expected to be led by increasing sugarcane yield, rising demand of sugar by the consumers and increasing sugar recovery rate. The sugar industry in India has witnessed a growth in recent years on account of rising number of sugar factories in the country as well as the increasing sugarcane yield in the country. The surge in growth of the industry is majorly originated from the rising sugar demand by the consumers as well as the institutional sector and also forms the increasing expenditure on food and beverages. The sugar market in terms of revenues has grown at a CAGR of 5% from FY’2010-FY’2015. The sugar industry is expected to grow at a rate of ~%, doubling its worth to INR ~ lakh Crore by 2018. The sugar market in India will grow at a respectable rate due to the increasing sugarcane yield and dropping sugar prices. The Indian sugar industry that has already started talking of a record sugar production of almost 29-30 million tonnes in the 2018-19 crop marketing year that will start from October next year. Today Indian sugar industry’s annual output is worth approximately Rs.80, 000 crores. There are 732 installed sugar factories in the country as on 31.07.2017, with sufficient crushing capacity to produce around 339 lakh MT of sugar. The capacity is roughly distributed equally between private sector units and cooperative sector units. Top 10 Sugarcane Producing States in India: 2014-2015 1 Uttar Pradesh 2 Maharashtra 3 Karnataka 4 Tamil Nadu 5 Bihar 6 Gujarat 7 Andhra Pradesh+ Telangana 8 Haryana 9 Punjab 10 Uttarakhand Sugar (Centrifugal) Producers 1. Brazil: 37,800 2. India; 26,605 3. European Union: 16,010 4. China: 14,263 5. Thailand: 11,333 6. United States: 7,672 7. Mexico: 6,383 8. Pakistan: 5,215 9. Australia: 4,400 10. Russia: 4,400 Tags Sugar Manufacturing Industry in India, Sugar Manufacturing Plant, Manufacturing of Sugar in Industry, Sugar Making Business, Sugar Production from Cane Sugar, How is Sugar Made from Sugarcane, Sugar Production Process, Sugar Manufacturing Process, Sugar Production Plant, Sugar Manufacturing Process, Manufacture of Sugar from Sugarcane, Sugar Production, Sugar Industry in India, Sugar Manufacturing Business, Process of Sugar Manufacturing Business, How Sugar is Processed, Sugar Industry Business Plan, Sugar Mill Business Plan, Start Sugar Manufacturing Business, How to Open Sugar Mill, What is the Minimum Capital Required to Start Sugar Mill, Mini Sugar Plant, Sugar Production Business Plan, Indian Sugar Industry, Sugar Manufacturing Company, Sugar Plant in India, How to Start Sugar Factory, Sugar Manufacturing Factory, Sugar Production Unit, Setting Up Sugar Factory, How do I Start Sugar Factory? How Sugar is made? Sugar Manufacturing project ideas, Sugar Production from Sugarcane, Projects on Small Scale Industries, Small scale industries projects ideas, Sugar Manufacturing Based Small Scale Industries Projects, Project profile on small scale industries, How to Start Sugar Manufacturing Industry in India, Sugar Manufacturing Projects, New project profile on Sugar Manufacturing industries, Project Report on Sugar Manufacturing Industry, Detailed Project Report on Sugar Production, Project Report on Sugar Production from Sugarcane, Pre-Investment Feasibility Study on Sugar Manufacturing, Techno-Economic feasibility study on Sugar Production, Feasibility report on Sugar Production from Sugarcane, Free Project Profile on Sugar Production from Sugarcane, Project profile on Sugar Production, Download free project profile on Sugar Production from Sugarcane, Startup Project for Sugar Production
Plant capacity: -Plant & machinery: -
Working capital: -T.C.I: -
Return: 1.00%Break even: N/A
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Bio-Degradable Products from Sugarcane Bagasse (Plates, Bowls, Spoons and Cups)

Bagasse is the name for the residual fibers that remain after the squeezing of sugarcanes at the sugar production. Usually, they consist of 40 – 60% cellulose, 20 – 30% hemicellulose, and about 20% lignin. Bagasse product can handle hot, wet or oily foods, and are completely compostable after use. They are soak proof, have no plastic or wax lining applied to them and can be used for both hot and cold items. More than that, they are absolutely beautiful in a light natural color. ? The demand for disposable cups, plates, bowls, spoons is increasing at a rapid rate. The global sales of disposable cups is expected to surge steadily at 5.1% CAGR, procuring revenues from sales of over 850 Bn units towards the end of 2026. Around US$ 3.6 Bn is the global disposable plates market standing in 2017 and it is estimated to reach an evaluation of about US$ 6.4 Bn by 2027. Today Bio-Degradable Products is used by Haldiram’s outlets in Delhi and NCR, Cinnabon, Delhi Airport, schools across the country and is even available on Amazon and Snapdeal. This facilitates the development of new technologies and ensures a high quality product.
Plant capacity: Bio-Degradable Products (Plates, Bowls, Spoons & Cups) :500 Kgs/DayPlant & machinery: 175 lakhs
Working capital: -T.C.I: Cost of Project : Rs 233 lakhs
Return: 1.00%Break even: 69.00%
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Ethyl Alcohol from Molasses

Ethanol known as ethyl alcohol or grain alcohol is a flammable, colorless, mildly toxic chemical compound with a distinctive perfume –like odor, and the ethanol is found in alcoholic beverages. In common usage, it is often referred to simply as alcohol. Natural energy resources such as petroleum and coal have been consumed at high rates over the last decades. The heavy reliance of the modern economy on these fuels is bound to end, due to their environmental impact (and the corresponding pressure of society) and to the fact that they might eventually run out. Ethanol is a volatile, flammable, clear, colourless liquid. Ethanol is a good sovent. It is also used as a germicide, beverage and antifreeze, fuel, depressant and chemical intermediate. It can be made by the fermentation process of material that contains sugar or from the compound which can be converted to sugar. Yeast enzyme readily ferment sucrose to ethanol. Global ethyl alcohol market is expected to rise with the CAGR of about 7.5% during forecast period 2017-2024 Rising application of ethyl alcohol as biofuel is one of the major factor that contributes to the growth of global ethyl alcohol market during forecast period. Also, increasing adoption of ethyl alcohol across various end-user sectors also promotes the growth of global ethyl alcohol market. However, advent of hybrid electric vehicles and rise in price of raw materials used in manufacture and production of ethyl alcohol are some of the major factors restraining the growth of global ethyl alcohol market during forecast period. Geographically, global ethyl alcohol market report has been segmented in regions such as North America, Asia Pacific, Europe, and Rest of World. North America is expected to dominate the ethyl alcohol market during forecast period due to growth in the production of ethyl alcohol, increasing exports of ethyl alcohol across the countries of region such as United States and Canada, etc. However, Asia Pacific is expected to emerge as the fastest growing region in ethyl alcohol market during forecast period owing increasing disposable income of the consumers, increasing demand for ethyl alcohol to be used as a fuel, wide scale adoption of ethyl alcohol across different end user sectors of the region, etc. Ethanol being a renewable resource of energy is probably a cleaner alternative to fossil fuels. Demand for Ethanol is increasing day by day due to its versatile application and utility. To meet the acing demands, production of Ethyl Alcohol or Ethanol through fermentation is gaining momentum and acclamation globally.
Plant capacity: -Plant & machinery: -
Working capital: -T.C.I: -
Return: 1.00%Break even: N/A
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  • One Lac / Lakh / Lakhs is equivalent to one hundred thousand (100,000)
  • One Crore is equivalent to ten million (10,000,000)
  • T.C.I is Total Capital Investment
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  • Caution: The project's cost, capacity and return are subject to change without any notice. Future projects may have different values of project cost, capacity or return.

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