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Sugar Production, Sugarcane Processing and Byproducts, Sugarcane Industry Waste Utilization, Growing, Milling, Refining, Sugarcane Bagasse, Sugarcane Juice, Sugarcane Molasses, Jaggery, Ethanol

Sugarcane is one of India's most important agricultural industries, with Uttar Pradesh producing more than 70% of the total. While most people don't think of sugar cane as a good crop to grow because of its negative reputation as a horrible meal, that isn't always the case. Sugarcane has been used as a fuel alternative in various countries, and its medicinal properties are well-known around the world; nevertheless, it can also be used for industrial and commercial purposes. Sugarcane, on the other hand, is a hardy plant that grows quickly, requires little maintenance, and thrives in poor soil. You might be perplexed as to how a single plant can bring so many advantages.


Sugarcane Processing and Byproducts:

Sugarcane is processed in a variety of ways depending on its intended use. It can be processed into raw or white sugar crystals for use in food and beverages, or it can be processed into molasses in various forms for use in other goods such as rum, beer, and animal feed. In addition to these uses, sugarcane can be dried and used as animal feed. Both processing methods have several steps, as one might expect from a product with so many uses. Sugarcane is a tropical grass found in India and Asia that thrives in hot, humid climates. Sugarcane is a high-yielding crop, yielding 165 pounds of refined sugar per acre on average.

The majority of commercial cane is used to create ethanol fuel or burned as a fuel source in tropical countries. Some farmers have begun producing cane varieties that produce bagasse, a fibrous residue left over after extracting juice from cane stalks that can be utilised as fuel or cattle feed. According to a Coca-Cola study, 90% of sugarcane is processed into sucrose, which is then used in a wide range of items from plastics and car tyres to soft drinks and pharmaceuticals. Only about 6% of processed cane jams, jellies, dairy products, soft drinks, and pickets are used to make sweeteners. Around 70% of that is refined beet or cane sugar, with the remaining 30% becoming fructose-rich high fructose corn syrup (HFCS). Bagasse, which accounts for the remaining 25%, is a fibrous waste that is burned for energy at many refineries before being processed into refined sugar. Desugarized molasses can be used to make animal feed.


Applications:

Sugarcane products are employed in a range of industries, including food, chemical, and thermal power generation. Sugarcane Molasses, for example, has a wide range of applications in human and animal nutrition. The main end-users are distilleries, medicines, and fertilisers. In India, there are around 400 sugar factories with a total annual capacity of around 12 million tonnes. Growing demand for molasses in the animal feed industry, as well as the high molasses content of cane juice, which is used as a raw material by distilleries, are to blame for the rise in consumption. Sugar cane is an important source of revenue for the country's economy.


Juice from Sugarcane:

Sugarcane juice is high in fibre, vitamins, minerals, antioxidants, and phytochemicals. Because of its low glycemic index, it does not induce a spike in blood sugar levels. It is safe for diabetics to consume when consumed in moderation. It also aids in body cooling by balancing the body's heat. Sugarcane juice is often recommended by dieticians to people who are attempting to reduce weight.

Sugarcane juice is extracted by using a juice extractor equipment to squeeze sugarcane stalks. Sugarcane juice is high in fibre, vitamins, minerals, and phytochemicals. It also has a low glycemic index, so diabetics can enjoy it. It's becoming more popular as a detox drink due to its high antioxidant content.

Sugarcane juice provides a slew of health benefits. In a 240 mL portion of sugarcane juice, there are 180 calories, 30 grammes of sugar, and a large amount of nutritious fibre. It heals kidney stones and urinary tract infections since it is diuretic. It is high in potassium, calcium, magnesium, iron, zinc, thiamin, riboflavin, and several amino acids. Furthermore, the high fibre content of sugarcane juice aids weight loss while also improving digestion and relieving constipation. People all around the world are becoming increasingly aware of sugarcane juice's health benefits. Many people consume sugarcane juice on a daily basis to aid with weight loss. Additionally, doctors and dieticians advise people to drink sugarcane juice to strengthen their immune systems. As a result, rising awareness of sugarcane juice's nutritional benefits is propelling the market forward.

A sugarcane juice business requires a number of permits, authorizations, and registrations.

  • The procedure for registering a business is as follows: Before you can run a sugarcane juice business in India, you must first register your company.
  • GST registrationis straightforward. In India, every type of business requires a GST number.
  • A business licence entails:You must also obtain a trade licence from the municipal authorities, according to state law.
  • It is also necessary to obtain a pollution certificate from the local government certifying that the sugarcane juice business produces solely sugarcane waste.
  • Registration as an MSME/SSI:The Indian government requires this registration in order to obtain a loan.
  • Trademark:In order to register your business trademark, you must first register your business trade.
  • Registration with the Food Safety and Standard Authority of India (FSSAI)is required because it is related to the food industry.


Applications for Sugarcane Byproducts:

Sugarcane provides food (sucrose, jaggery, and syrups), fibre (cellulose), fodder (green top, bagasse, and molasses), fuel, and chemicals (bagasse molasses and alcohol). The main by-products of sugar manufacture in the cane sugar industry are bagasse, molasses, and pressmud. Other low-value co-products and by-products include green leaves, green tips, garbage, boiler ash, and effluents from the sugar sector and distillery. Instead of relying primarily on sugar production, sugarcane has spawned a slew of new industries based on diversification and the use of sugar industry co-products and by-products. To maximise the value of the sugarcane harvest, efforts should be made to integrate the use of sugarcane, its co-products, and by-products in the production of a variety of value-added products. Sugarcane is currently farmed for a variety of purposes, including food (sugar), fibre (cellulose), fuel (bagasse), and fodder (fodder) (green tops, garbage, molasses, and other byproducts). The economic importance and consumption of several sugarcane by-products in India are summarised below:


Bagasse:

Bagasse is a cellulosic waste product that is used in agriculture and manufacturing. Bagasse can be used to make paper, cardboard, and other items as a raw material. It contains around 60% combustible material (cellulose), which can be utilised to generate electricity, fertiliser, and even biogas at home. Bagasse can be utilised as a biofertilizer and a biopesticide, among other things. It's especially effective against diseases and pests that spread through the soil. The best part about bagasse is that it has no detrimental influence on soil, unlike commercial fertilisers. Bagasse, on the other hand, thanks to its rich nutritional content, enhances soil fertility by increasing the soil's water retention capacity. As a result, it helps to boost crop yield and quality while posing no damage to the environment or human health. Bagasse tableware is also popular as an environmentally friendly alternative to plastic tableware. Bagasse tableware, also known as sugarcane fibre dinnerware, is made from sugarcane waste and is a better-for-the-environment alternative to polystyrene and Styrofoam tableware.

Sugarcane Bagasse and its derivatives have a variety of applications:

Bagasse is the dry pulpy fibrous residue that remains after sugarcane stalks are crushed to make juice. The amount of bagasse produced per 100 tonnes of crushed cane varies between 25 and 32 tonnes, with an average of 27-28 percent.

Fresh mill bagasse contains 48 to 50 percent water, 2.5 to 3.5 percent dissolved solids (Brix), and 46 to 48 percent fibre. Insoluble cellulosic components make up sugarcane fibre. Bagasse can be used for a variety of purposes, including the following:

Fuel: Bagasse is commonly used as a primary fuel source in sugar mills. When burned in sufficient numbers, it produces enough thermal energy to supply all of the needs of a typical sugar mill.

Bagasse Cogeneration for Bio-Electricity: Bagasse can be utilised to generate energy using high-pressure boilers and a special type of steam turbine. Around 450 kWh of power may be generated from a metric tonne of bagasse.

In India, there are now 147 sugar mills with co-generation installations totaling 3,067 MW. After meeting their captive power requirements in these mills, they are delivering up to 1,900 MW of surplus electric power to the National Grid.

In the future years, sugar mills in India are expected to have the capacity to generate up to 7,000 MW of electricity and contribute around 3,000 MW of surplus electricity to the National Grid.

Paper from Bagasse: Bagasse is widely utilised as a wood replacement in the manufacture of pulp, paper, and board in many tropical and subtropical countries, including India, China, Colombia, Iran, Thailand, and Argentina. There are already numerous bagasse-based facilities producing kraft paper, white writing and printing materials, newspaper, and other forms of paper.

Bagasse pulp is used in the manufacture of bags, corrugated packaging, writing paper, and toilet paper. Tamil Nadu Newsprints Limited (TNPL) is an Indian company that creates high-quality newsprint from bagasse.

Under the same conditions, one hectare of sugarcane can produce approximately five tonnes of pulp and paper fibre per year, which is twice as much as one hectare of wood. Sugarcane's regeneration time is fifteen times shorter than sugarcane's.Paper made from sugarcane bagasse has various advantages over traditional paper made from tree pulp, the most important of which is that it does not need the felling of trees. It is less priced as well as renewable. Napkins, tissue paper, disposable food containers, plates, bowls, trays, and other paper items are all made from sugar waste paper.

Agglomerated Products vs. Boards: In the board-making industry, forest woods are often used. Because tree cutting diminishes forest cover, causing problems with climate change, board manufacturers need an alternative to forest wood. Bagasse is the best raw material for this, and it may be used in a variety of ways.

Bagasse-based composites have the potential to take the place of high-density, high-cost wood fiberboard as the core material for laminated floors. In recent years, India has achieved tremendous progress in the use of bagasse for the production of agglomerated products, as seen below:

• Panel or Insulating Board: To make a panel or insulating board, bagasse is processed with hot water or steam under pressure in a rotary digester. The pulp is then washed and fed into board machines, where it is turned into a continuous wet mat. After that, it's rolled to remove as much moisture as possible before being cut into sheets and dried. The end product is not wrappable and has a poor paint adhesion.It is a good heat insulator and can be chemically treated to make it bug and fire resistant. It's used as a separating material for the ceiling and walls.

• Particle Board: Made by joining bagasse fibre with a resin in a dry process, particle board is significantly denser and harder than insulating board. It may be made water resistant and used to build cabinets, cupboards, racks, almirahs, partition boards, and table tops, among other things. In India, there are 12 particle board companies that use bagasse from nearby sugar mills as a fibrous raw material.

• Bagasse-Cement Board: These types of boards are becoming more extensively utilised as construction materials due to their better physical properties, such as resistance to fire, fungi, insects, and weather extremes. These boards are made from lignocellulosic fibres mixed with Portland cement, calcinated magnesite, or gypsum.

Bagasse can be fermented to create sludge or biogas (a mixture of carbon dioxide and methane) through inoculation or the addition of agricultural manure. The gas produced is 6065 percent methane, 3035 percent carbon dioxide, and tiny amounts of hydrogen (calorific value 5,500 kcal/m3). Bagasse can also be used as a fuel source in gas-generating plants. The bagasse-producing gas has a calorific value of 1,200 kcal/kg and is composed of 60% nitrogen, 17% carbon mono-oxide, and 6% hydrogen.

• Furfural is a colourless or yellow oily liquid with an almond-like odour in its pure state, but when exposed to air, it quickly becomes yellow, then brown, and finally black, earning it the term furfuraldehyde. It is an important organic substance generated from agroindustrial wastes and residues containing the carbohydrate pentosans. All furfural synthesis is based on pentosan-containing wastes gathered from the processing of various agricultural (from bagasse) and forest products due to the lack of commercial synthetic methods. It has a tiny market in highly developed countries, especially for the manufacture of nylon and butadiene. The most important industrial intermediate derived from furfural is furfuryl alcohol. Certain new cane lignin-based drugs have been developed in Cuba, and India has the potential to research this industry.

Use as Animal Feed: However, raw bagasse's low digestibility, high lignin (20%), and very low nitrogen concentration prevent it from being used as animal feed. It is feasible, however, to improve its palatability and digestibility, as well as supplement it with more energy, protein, and mineral content, making it a more economical alternative feed for small farmers and landless labourers. Bagasse is converted into calf feed by fermenting it with molasses and enzymes (such as bromelain). It is sold in Thailand, Japan, Malaysia, Korea, Taiwan, the Middle East, and Australia, among other places.

Ethanol production: Bagasse, a cellulose residue of the sugarcane crop, might be used in a simultaneous saccharification-cum-fermentation (SSF) process using enzymatic or acid hydrolysis technology to produce ethanol. To save money on the process, a microbial consortium is being created, which might yield roughly 200 l of ethanol every tonne of bagasse processed.


Molasses made from Sugarcane:

Molasses is a sweetening syrup with a thick consistency. It is a byproduct of the sugar-making process and is made from crushed sugar cane or sugar beets. Only a little amount of research has been done on the health effects of molasses. Molasses is one of those unusual items that you could overlook—after all, isn't dark syrup the same thing? Molasses, on the other hand, offers a diverse range of applications and uses. Molasses is made from sugar cane in two stages: After sugar cane juice has been cooked down, sugar is extracted. The evaporation process proceeds, yielding thick, black molasses. Aside from molasses, which is a byproduct of sugar cane manufacturing, there are a variety of additional components that are used for various reasons. After the juice is taken from the cane stalks, the dry stalk residue, known as bagasse, is used as fuel in the plant. Beet pulp is used in the production of pet foods. Cane wax, which is extracted from the dried residue, is used in cosmetics, polish, and paper coatings.

Sugarcane Molasses and its Products are used in a variety of ways:

Molasses is a viscous final effluent formed when sugar crystallises repeatedly. It's the syrup that was left behind after no simple crystaline sucrose could be removed.

The Use of Molasses as a Fertilizer: Because it is typically a waste product, molasses is mostly used as an organic fertiliser. The benefits of molasses as a soil fertiliser, on the other hand, appear to be widely accepted. However, it is claimed that for every 48 metric tonnes of molasses spread in the field, the ground receives the following fertiliser. K2: 51.3 kg, N: 5.2 kg, P2O5: 2.5 kilogramme Molasses as Animal Feed: Molasses' importance as a livestock feed has been recognised since the creation of sugar.

The most important property of cane molasses as a feed is its high carbohydrate content, which comes predominantly in the form of sugar molasses. It also contains tiny amounts of protein, as well as very low calcium and phosphorus proportions, but a very high potassium proportion.

Cobalt, boron, iodine, copper, manganese, and zinc are among the B-complex vitamins and minerals found in it. Molasses is also a good feed for pigs and poultry. The first molasses-based animal feed was created at the National Sugar Institute in Kanpur, India (UP).

The product's name was Bagomolasses. Since then, Pohatas Industries in Dalmia Nagar, Bihar, and Ugar Sugar Works Limited in Ugarkhurd, Belgaum District, Karnataka, have improved their factories. In Karnataka and Maharashtra, many sugar companies followed suit.

Molasses as a Distilling Raw Material: Molasses is the most common raw material used in distillation. There are essentially two processes involved in the distillation industry. The first phase is fermentation. The second step is distillation.

Fermentation is a chemical reaction that happens in an organic substrate (substance) when biological catalysts are active. It's the outcome of a chemical reaction. Biochemical catalysts/enzymes are microorganisms such as yeasts, moulds, and bacteria. Fermentation was once understood to be the conversion of sugar to ethyl alcohol and carbon dioxide. Molasses is a fermentable sugar that can be used in a variety of ways. Vinegar and acetic acid are two important components of molasses.

Vinegar is a condiment created by fermenting sugar or starchy ingredients with alcohol and acetic acid to produce vinegar. Vinegar's main ingredient is acetic acid. cellulose acetate, which is used in clothing and home furnishings, anhydride vinyl acetate, acetamide, and others are all acetic acid derivatives.

Butanol acetone is another important fermentation product. This can be found in molasses. It's used in the production of explosives. Acetone is a highly flammable liquid. It is made by the fermentation of cane molasses.

Acetone is used as a plastisizer, dyeing agent, detergent, and cleaning agent in the electronics industry. Lactic acid is a clear, odourless liquid that can be blended with water, alcohol, or ether to make a syrup. Food, pharmaceuticals, and polymers are just a few of the industries that use lactic acid.

Citric acid is another important byproduct of molasses fermentation. It's used in 60 percent of the food and beverage business, as well as pharmaceutical (16%), chemical (15%), cosmetics and toiletries (3%) and other industries (6 percent).

Industries involved in distillation include: Distillation is a process that uses evaporation and re-condensation to separate liquids into fractions based on their boiling points or boiling ranges. The major consequence of distillation techniques is one or more forms of alcohol.

A. Rum: Rum is an alcoholic distillate manufactured from sugarcane juice or molasses fermentation, with an alcohol level ranging from 43.15 to 52.50 percent by volume.

For the mashing procedure, which involves diluting the molasses and adding ammonium sulphate, sulphuric acid, and, in rare situations, phosphorous, yeast is added to new molasses. Finally, the mash undergoes a simple distillation and condensation procedure. Rum is usually aged to improve its flavour, colour, and aroma, and then cured with herbs, sugar, and oils.

B. Ethyl Alcohol: Ethyl alcohol is produced similarly to rum. With a sugar concentration of 14 to 18 percent, molasses is first diluted with water, ammonium sulphate, phosphoric acid, sulphuric acid, and sodium chloride. Fermentation takes 30 to 72 hours, depending on other factors, and the mash is seeded with yeast culture at a rate of 5 to 8% by volume.

Beer or wine is an alcoholic beverage that has been fermented and contains 6 to 9 percent alcohol. A rectifying column refines the distilled fermented mash or beer, as well as the resulting alcohol. It's referred to as rectified spirit.

Industrial alcohol is used as a fuel, disinfectant, and cleaning agent, as well as a dye, medication, and soap solvent and in a range of other chemical processes. If denatured and blended with 70 to 80 percent petrol, absolute alcohol can be used as a fuel for internal combustion engines.

ODS is primarily used in hospitals, at home, and in the polishing process. Per tonne of sugarcane, 72-75 litres of ethanol are produced. A tonne of molasses produces around 220-250 litres of ethanol. Alcohol has derivatives and by-products of its own. The most prevalent by-products are listed below.

1. Carbon dioxide is a gas that may be used to manufacture carbonated beverages, put out fires, and keep food fresh. 160 kg of CO2 is created when 1000 kilogrammes of molasses are fermented.

2. Fuel oil: This is a mixture of higher alcohols, primarily Ethyl alcohol, n-propyl alcohol, isobutyl alcohol, Amyl alcohol, and isoamyl alcohol, that is formed at high temperatures. Its primary application is as a liquor solvent.

3. Glycerol: This chemical is used in a variety of industries, including cosmetics, medicines, tobacco, food and beverages, and others.


By-Products of Molasses:

  1. Dextran is a by-product of molasses that is used as a stabiliser in ice cream, sugar syrup, and other confectionery goods. It is capable of drilling oil wells.
  2. Aconitic acid is a molasses by-product used in the chemical industry as a plastisizer, wetting agent, and flavouring ingredient.
  3. Itaconic acid: Itaconic acid is a form of molasses fermentation used to produce thermoplastics and transparent materials.
  4. Monosodium Glutamate: Another molasses by-product used as a flavour enhancer is monosodium glutamate.
  5. Carbon Dioxide: When Saccharomyces cereviseae ferments molasses, carbon dioxide and alcohol are produced. CO2 is produced at a rate of 16% by weight of molasses, with 70-75% of it recoverable. Carbon dioxide is produced and used as a cooling agent and in the manufacture of carbonated beverages.

Bioethanol Production from Sugarcane Molasses:

Sugarcane molasses is a byproduct of the sugar cane processing industry, and it can be used to make bioethanol. Using molasses waste as biomass for bioethanol production is one way to reduce the amount of molasses trash. Molasses can be used to make bioethanol, which has a significant economic value due to its high sugar content. SSF is a molasses-based bioethanol production technology that uses 10 percent (100 gr/L molasses) and 20 percent (200 gr/L molasses) substrates. This fermentation was chosen because commercial instant dry yeast may be used directly as a starter, simplifying the process and avoiding the risk of bacterial contamination. West Java's sugar industry is one of Indonesia's molasses-producing sugarcane processing industries. The molasses was then converted to bioethanol.


Pressmud or Filter Mud: Uses and Products:

During the production of sugar, sugarcane juice goes through a purifying process known as clarification. For this, carbonation or sulphitation methods are used. As a result of this process, a bulky precipitate is formed.

The juice is filtered using vaccum filters or the filling process, and the waste material is referred to as pressmud. It contains some sugar. Around 7 to 8% of the cane is crushed on a weight basis.

Fertilizers include the following:Pressmud is rich in calcium sulphite and calcium phosphate. There are also trace levels of nitrogen, phosphate, and potassium. It contains 20 to 25 percent organic materials and roughly 45 percent lime on a dry basis. It's a great acidic soil fertiliser.

When combined with cane molasses and a topping, dried cakes can be used as animal feed.

Other uses include: It can be used to generate building lime, but this creates a problem with waste management. It can be used to make metal polishing powder, board chalk, and tooth powder.

During the harvesting of the sugarcane crop, the tops, leaves, and rubbish are removed, and the stems are cleansed of their leaves (trash). On average, cane tops and debris make up 25 to 35 percent of the cane weight on the field. Cane tops are a good source of fodder for cattle.

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FURFURAL FROM CORNCOBS, RICE HUSK & SUGARCANE BAGASSE - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Plant Layout

Furfural is produced from agricultural waste biomass that contain pentosans, which are aldose to sugars, composed of small rings formed from short five-member chains, that constitute a class of complex carbohydrates, present in cellulose of many woody plants such as corn cobs, sugar cane bagasse, rice and oat hulls etc. Furfural is a clear, colorless motile liquid with a characteristic almond-benzaldehyde odor. Any material containing pentosans can be used for the production of furfural. Technically furfural is produced by acid hydrolysis of the pentosan contained in woody biomass. Furfural is the only organic compound derived from biomass that can replace the crude oil based organics used in industry. Furfural is used as a solvent in petrochemical refining to extract dienes from other hydrocarbons. Furfural, as well as its derivative furfuryl alcohol, can be used together with phenol, acetone, or urea to make solid resins. Furfural can be used for the production of lubricants; specialist adhesives and plastics; and nylons. It is the starting material for cycling shorts and many more. The demand for furfural and furfuryl alcohol in the international market will maintain stable growth for the next few years. Due to problems in environmental impact and cost, the output of furfural in advanced countries such as the United States and European countries will decline further owing to the relatively low production cost of furfuryl alcohol in India. Expanded production of downstream products can remarkably increase the added value of India’s furfural and furfuryl alcohol industrial chain. The production of the (tetrahydrofuran) and PTMEG (polytetramethylene ether glycol) using furfural as raw material is an important way to increase the added value and is worth great attention from furfural producers. Production of furfural and furfuryl alcohol is projected to increase at an average annual rate of 5% provided no shortage of raw material (corncobs) is experienced. China is the only major region where increased furfural production is expected in the next five years. There is a good scope to venture into this field for new entrepreneurs.
Plant capacity: 600 MT/AnnumPlant & machinery: 69 Lakhs
Working capital: -T.C.I: Cost of Project : 278 Lakhs
Return: 41.00%Break even: 52.00%
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Bagasse based Cogeneration Power Plant - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities

Energy demand is fast increasing with rapid industrialization and urbanization in India. In a developing economy like India, generally energy demand is increasing at much faster pace than supply. Increasing demand also leads to increase in cost of energy, hence high power tariffs for consumers. Increasing price of petroleum crude and other fossil fuels, world over and in India in the last two decades, has forced us to look for cheaper, renewable sources of energy. Use of bio-mass generated from Agriculture and Agro-process industries are the prime and readily available sources of renewable energy. Cogeneration based on Rankine Cycle is not new to the sugar industry. The term power generation in the engineering sense implies the production of mechanical or electrical power from some other source of energy e.g., thermal hydroelectric or electrochemical energy. India is the second largest producer of Sugar cane in world after Brazil. Indian Sugar mills both in the private and co-operative or joint sector have accepted the importance of implementing high efficiency grid connected cogeneration power plant for generating exportable surplus. In fact, additional revenue stream by sale of exportable power to State Electricity Boards (or third party customers), has become the only way for achieving long term sustainability, given the fiercely competitive domestic and international sugar markets. Sugarcane Bagasse is an ideal renewable source of energy and is readily available from Sugar mills. Conventional means of power generation have used air, steam or water as a working medium for internal combustion engines reciprocating steam engines and steam and hydraulic turbines. Newer techniques such as magnetohydrodyamics, fuel-cell wind and solar power are under investigation and may eventually prove important. Per capita power consumption is a barometer of country's prosperity, economic growth and industrialization. Major portion of the additional power requirement will have to be met through thermal generation. Co-generation power plant (Power Plant) based on bagasse makes use of generation of power from bagasse as fuel. Cogeneration is the simultaneous production of process heat and electric power using single fuel. Biomass fuel can also be used in cogeneration plants for enhancing their efficiency. Biomass combustion facilities that produce electricity from steam-driven-turbine generators have a conversion efficiency of nearly 17 to 25 percent. Using a boiler to produce both heat and electricity (cogeneration) improves over all system efficiency to as much as 85 percent. That is, cogeneration converts 85 percent of the fuel’s potential energy into useful energy in two forms; electricity and steam heat. Cogeneration facilities increase economic viability and profitability of an industry. Cogeneration projects based on agro waste, like rice husk, bagasse etc. as fuel result is lowering the cost of energy generation, low capital investment, higher profitability of plant due to substantial reduction in cost of production and enhanced productivity and less consumption of costly and scarce fuels like diesel oil. The installed power generation of the country stood at 167,077.36MW during FY2010-2011. The Indian government has set ambitious goals in the 11th plan for power sector owing to which the power sector is poised for significant expansion. In order to provide availability of over 1000 units of per capita electricity by year 2012, it is estimated that, need-based capacity addition of more than 100,000 MW would be required. This has resulted in massive addition plans being proposed in the sub-sectors of Generation, Transmission and Distribution leaving ample space for new players. There is a very good scope in the power sector and new entrepreneurs should venture into this field.
Plant capacity: 10 MWPlant & machinery: 1423 Lakhs
Working capital: -T.C.I: Cost of Project : 3214 Lakhs
Return: 1.00%Break even: 49.00%
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FURFURAL FROM BAGASSE & CORNCOBS - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Plant Layout

Furfural is produced from agricultural waste biomass that contain pentosans, which are aldose to sugars, composed of small rings formed from short five member chains, that constitute a class of complex carbohydrates, present in cellulose of many woody plants such as corn cobs, sugar cane bagasse, rice and oat hulls etc. Furfural is a clear, colorless motile liquid with a characteristic ‘almond benzaldehyde’ odor. Any material containing pentosans can be used for the production of furfural. Technically furfural is produced by acid hydrolysis of the pentosan contained in woody biomass. Furfural is the only organic compound derived from biomass that can replace the crude oil based organics used in industry. Furfural is used as a solvent in petrochemical refining to extract dienes from other hydrocarbons. Furfural, as well as its derivative furfuryl alcohol, can be used together with phenol, acetone, or urea to make solid resins. Furfural can be used for the production of lubricants; specialist adhesives and plastics; and nylons. It is the starting material for cycling shorts and many more. The demand for furfural and furfuryl alcohol in the international market will maintain stable growth for the next few years. Due to problems in environmental impact and cost, the output of furfural in advanced countries such as the United States and European countries will decline further owing to the relatively low production cost of furfuryl alcohol in India. Expanded production of downstream products can remarkably increase the added value of India’s furfural and furfuryl alcohol industrial chain. The production of THF (tetrahydrofuran) and PTMEG (polytetramethylene ether glycol) using furfural as raw material is an important way to increase the added value and is worth great attention from furfural producers. Production of furfural and furfuryl alcohol is projected to increase at an average annual rate of 5% provided no shortage of raw material (corncobs) is experienced. China is the only major region where increased furfural production is expected in the next five years. There is a good scope to venture into this field for new entrepreneurs.
Plant capacity: 1200 MT/AnnumPlant & machinery: 119 Lakhs
Working capital: -T.C.I: Cost of Project : 411 Lakhs
Return: 41.00%Break even: 55.00%
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Yeast from Molasses - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue

Yeasts are unicellular, eukaryotic and polyphyletic organisms classified in the kingdom fungi. They are ubiquitous, and commonly found on fruits, vegetables and other plant materials. They are facultative anaerobes and can respire and survive under both aerobic and anaerobic conditions. In the absence of oxygen, they can ferment sugar into alcohol (ethanol) and carbon dioxide and low biomass. In well aerated conditions, the cells could be able to get enough energy and convert sugar into high biomass. Yeasts can be found everywhere in nature, especially on plants and fruits. After fruits fall off the tree, fruits become rotten through the activity of moulds, which form alcohol and carbon dioxide from the sugars in it. Sometimes drunk animals appear in the news because they have eaten these spoiled fruits. Molasses is a byproduct of the sugar industry. It is residue after the crystallization of the main fraction. When no more sugar can be crystallized out of solution, the resulting liquid (molasses), containing about 50% sucrose is eliminated. For every 100 Kg of plant, some 3.5 to 4.5 Kg of molasses may be obtained from sugar industry. The composition molasses may vary quite widely depending on the location, soil type, the climatic conditions and the production process of each individual sugar factory. Uses & Applications The principle use of Baker’s yeast is as an essential bakery ingredient for causing fermentation in the dough used in making bakery items. This process helps making soft and fluffy Bakery items like variety of breads, bread rolls, pizza base, cracker biscuits, sweet breads and burger buns etc. Production of Yeast cells, Yeasts for Bioethanol Production, Alcoholic beverages from yeast, other yeast products & Flavor enhancing property. Market Survey Within the past few years yeast extracts have become important components in savory flavours as well as in fermentation media. Going ahead, the global yeast market is projected to witness positive growth across all applications and segments. Given the increasing demand and penetration of the food & beverage industry, growth prospects for yeast and yeast based products would remain buoyant in the long term, both in developing and developed countries. Baker’s yeast continues to represent the largest yeast variety, given its large scale applications in food processing and alcohol fermentation. Future prospects are positive for all types of yeasts and yeast–derived products. The growth of Baker’s yeast market is directly linked to the increasing trend of processed and fast food consumption, especially bakery items. The principal use of baker’s yeast is as an essential bakery ingredient for causing fermentation in the dough used in making bakery items. This process helps making soft and fluffy bakery items like variety of breads, bread rolls, pizza base, cracker biscuits, sweet breads and burger buns etc. Molasses is one of the major source for the extraction of yeast. Few Indian Major Players are as under: A B Mauri India Pvt. Ltd. Kalyani Breweries Ltd. Kothari Fermentation & Biochem Ltd. Mauri Yeast India Pvt. Ltd.
Plant capacity: 10 MT/DayPlant & machinery: Rs.276 Lakhs
Working capital: -T.C.I: Cost of Project : Rs.649 Lakhs
Return: 29.00%Break even: 56.00%
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Organic Yeast From Organic Molasses - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities,Plant Layout

Yeasts are single celled fungi. Over 600 different species of yeast are known and they are widely distributed in nature. They are found in association with other microorganisms as part of the normal inhabitants of soil, vegetation, marine and other aqueous environments. The typical yeast cell is approximately equal in size to a human red blood cell and is spherical to ellipsoidal in shape. Because they are living, we promote their growth and their production by providing them with warmth, food (sugars), and time. . Some yeast species are also natural inhabitants of man and animals. While some species are highly specialized and found only in certain habitats at certain times of the year.Because of its small size, it takes about 30 billion yeast cells to make up to one gram of compressed bakers yeast. Under ideal growth conditions a yeast cell reproduces every two to three hours by budding. Application of Organic Yeasts Bakers yeast is used to leaven bread throughout the world and it is the type of yeast that people are most familiar with. Yeast extract is essential to the production of long chain dibasic acid. As the important fine chemical intermediate long chain dibasic acid can synthesize a series of high value added special chemicals. The oxidoreductase in the yeast cells is a chiral synthesized catalyst which can catalyze and reduce the substrate with carbonyl and synthesize chiral products with optical activity. Yeast has become one of the most extensively used microbiological feeds in the global breeding industry. Yeast can also be used to decompose pollutants the ocean rivers lakes and bodies of water. Yeast is used for a variety of purposes outside of baking (such as for brewing beer, for fermenting wine, and for ingesting as a nutritional supplement) but well focus on yeast for baking. This product has a wide scope and many industries are incomplete without it, so being an aid to other industries, this product will always stay in demand and be much fruitful to new entrepreneurs. Market Survey Within the past few years yeast extracts have become important components in savory flavors as well as in fermentation media. The growth of Bakers yeast market is directly linked to the increasing trend of processed and fast food consumption, especially bakery items. Competition for basic raw material i.e. molasses is the major restrain for yeast market in Europe and North America. Salt replacing properties of yeast and alternative raw material sources can open up new opportunities in the yeast market. . As there is strong competition for basic yeast material, major yeast players established special divisions to take care of the general drive within the market and exploit the nutritional and functional properties of yeast and yeast extracts. Going ahead, the global yeast market is projected to witness positive growth across all applications and segments. Bakers yeast continues to represent the largest yeast variety, given its large scale applications in food processing and alcohol fermentation. Brewers yeast is another major variety of yeast, which due to its premium pricing offer greater profits for producers in comparison to bakers yeast. Few Indian Major Players are as under: A B Mauri India Pvt. Ltd. Kalyani Breweries Ltd. Kothari Fermentation & Biochem Ltd. Mauri Yeast India Pvt. Ltd.
Plant capacity: 3 MT/Day Plant & machinery: 201 Lakhs
Working capital: -T.C.I: Cost of Project : Rs. 473 Lakhs
Return: 20.00%Break even: 47.00%
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Sugarcane Juice Extraction and Packaging in Aseptic packaging - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study

Sugar cane is a C4 plant with a high rate of photosynthesis (its rate lies around 150 to 200% above the average for other plants). It is a perennial crop with a high self tolerance. Sugarcane juice is a popular refreshing drink in many parts of World. Often sugarcane juice is used as a remedy for jaundice in folk medicine. Aseptic packaging can be defined as the filling of a commercially sterile product into a sterile container under aseptic conditions and hermetically sealing the containers so that reinfection is prevented. This results in a product, which is shelf stable at ambient conditions. Aseptic packaging technology is fundamentally different from that of conventional food processing by canning. ? Benefits The sugar cane juice has several health benefits and medicinal properties most of which remains unknown to the masses. It strengthens the stomach, kidneys, heart, eyes, and brain and sex organs. It can be used in the treatment of fevers. In fever related diseases, where there is great protein loss, sugar cane juice supplements the body with necessary protein and food elements. Sugarcane juice has no simple sugar. It can be cherished by diabetics without any concern. It is excellent for digestion. Sugar cane juice is a mild laxative too due to its high potassium content. It is a rich source of iron and calcium also. Sugar cane juice is alkaline in nature. It helps the body in fighting off cancer. Sugar cane juice is especially effective in prostate and breast cancer and helps to put the patient on the path of recovery. Sugar cane juice is excellent in treating urinary related diseases. Uses & Applications The juice from sugarcane is known as a high energy drink, with essential nutrients that benefit the body in different ways such as: Sugarcane juice is a great preventive and healing source for sore throat, cold and flu. It has a low glycemic index which keeps the body healthy. It hydrates the body quickly when exposed to prolong heat and physical activity. They are excellent substitutes for aerated drinks and cola. It refreshes and energizes the body instantly as it is rich in carbohydrates. Sugarcane strengthens the stomach, kidneys, heart, eyes brain and sex organs. In febrile disorders which causes fever where there is a great amount of protein loss, liberal intake of sugarcane juice provides the body with necessary protein and other food elements. It is valuable in during maturation due to high acidity, genorrhoea, enlarged prostate, cyctitis and nepthritis & For better results, it should be mixed with lime juice, ginger juice and coconut water. Market Survey Sugarcane as a cash crop remains to be the major contributor to Indian economy and employment generation for rural youth in the country. Sugar Industry contributes about 2500 crore rupees as tax to both central and state governments. Sugar Cane Juice Factory is one of the best industries for getting foreign earning in the short run. Basically sugar cane factory is a cottage industry but now it is turning in to big industry. Because of its properties & facilities, it is now gaining more and more interest of the world wide. The demand of sugar cane juice is increasing worldwide. So, to meet the demand of foreign market, exporting firms are producing more sugar cane juice in new packets and bottles. Aseptic processing has been a boon to the food & fruit processing industry, enabling both growth and innovation. Food industry operators face shorter menu development cycles as they juggle labour supply, increased costs, regulatory requirements and new competitors. So they turn to aseptically packaged food products to resolve a number of pressing issues. More over the demand is increasing day by day.
Plant capacity: 45000 Ltrs/dayPlant & machinery: Rs.168 Lakhs
Working capital: -T.C.I: Rs.2320 Lakhs
Return: 1.00%Break even: N/A
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Organic Yeast from Organic Molasses - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities

Yeasts are single-celled fungi. As fungi, they are related to the other fungi that people are more familiar with. These include edible mushrooms available at the supermarket, common baker’s yeast used to leaven bread, molds that ripen blue cheese and the molds that produce antibiotics for medical and veterinary use. Many consider edible yeast and fungi to be as natural as fruits and vegetables. The agricultural activities and food industry generate some important quantities of waste rich inorganic matter who could constitute new materials for a lot of industry. To this effect, their valorization by the biotechnical processes represents a solution of choice insofar as it allows producing some substances to high added value. The utilization of the molasses of beet or of cane could cause some constraints because they can contain some inhibiting of fermentation such as pesticide used during the culture of beets or of cane. The utilization of the molasses and some varieties of common dates as the substrate for the production of Saccharomyces cerevisiae. Uses and Applications As a high-quality organic nitrogen source of culture medium yeast extract YE is a powder paste or liquid product rich in protein amino acids small peptides nucleotide B vitamins trace elements and other nutrients produced by bread yeast, beer yeast or wine yeast in the process of autolysis or enzymatic hydrolysis through a separation and concentration or spray-drying process. The oxido-reductase in the yeast cells is a chiral synthesized catalyst which can catalyze and reduce the substrate with carbonyl and synthesize chiral products with optical activity. Yeast has become one of the most extensively used microbiological feeds in the global breeding industry. Yeast can selectively utilize paraffin in the oil as carbon source so as to reduce the paraffin content in the oil product reduce the solidifying point improve the oil fluidity at low temperatures; as such it has successfully applied in the production of oil with low a solidifying point. Yeast can also be used to decompose pollutants the ocean rivers lakes and bodies of water. Market Survey Within the past few years yeast extracts have become important components in savory flavours as well as in fermentation media. The yeast market across all segments and applications is supposed to grow strongly over the next few years. The yeast industry has not yet experienced unsatisfactory turnover or a negative growth rate and, future prospects are positive for all types of yeasts and yeast–derived products. The growth of Baker’s yeast market is directly linked to the increasing trend of processed and fast food consumption, especially bakery items. The principal use of baker’s yeast is as an essential bakery ingredient for causing fermentation in the dough used in making bakery items. High nutritional value and health benefits of yeast are other driving factors for the global yeast market. Going ahead, the global yeast market is projected to witness positive growth across all applications and segments. Given the increasing demand and penetration of the food & beverage industry, growth prospects for yeast and yeast-based products would remain buoyant in the long term, both in developing and developed countries.
Plant capacity: 5 MT/ dayPlant & machinery: Rs.355 Lakhs
Working capital: -T.C.I: Rs.963 Lakhs
Return: 38.00%Break even: 47.00%
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PARTICLE BOARD FROM BAGASSE - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue

Bagasse is the waste of sugar industry. It can be used for the production of bagasse base board or solid fuels or for the production of power or for the production of Alcohol. Now we are intending to produce bagasse base board. For the manufacturing of bagasse base board, it-should be in the form of fine particle and other raw material used phenol formaldehyde base adhesive and neem leaf dust. The required plant machineries are solid mixing machine, hydraulic press, hot air dust or drier and S.S made mould. There is gradually demand increase in wood base products. There are few manufacturers who makes board by partial use of fine particles of bagasse. In this product manufacturing there is very minimum amount of environmental pollution. The product board can compete with the ply board or wood base board. This can be very safely handled and transport from one place to another place. Quality of board depend on the fine technique of finishing. Any new entrepreneur may enter into this field will be successful. It is solid, sort and net easily breakable. It is not easily effected by weather and temperature up to 60 0C. It can be transport from one place to another place. It can be sized easily according to requirement. USES & APPLICATION It can be used for making different variety of furniture like, chair, table, bed etc. It can be used for making panel board, windows, doors etc. It can be used for making partition in the room. It is used in Construction companies, school, colleges, paints, and for domestic uses. MARKET SURVEY Few organized and many private organizations are engaged in the manufacturing of ply board or wood board or bagasse base board. There is growth about 5-8% per annum. These is no import of ply board, these is scope of export of ply board as well as wood board is there. In the near future projected demand of bagasse base board will be increased by 5% as this is the product of wood substitute.
Plant capacity: 2000 Nos./DayPlant & machinery: Rs. 637 Lakhs
Working capital: -T.C.I: Cost of Project: Rs. 1098 Lakhs
Return: 26.59%Break even: 53.25%
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ANIMAL FEED FROM BAGASSE - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue

The principal feed resources for animal consumption in the country are crop residues like straws of wheat, rice and other cereals and stovers, which are very poor in feed value. Even these are in short supply. These are supplemented to some extent by relatively better quality fodders like cultivated leguminous and non-leguminous fodder grasses and concentrates. The latter are formulated largely from agro-industrial by-product and forest wastes and small quantities of low-grade cereals with the present stock of feed and fodder resources available in the country, it is well impossible to meet the nutrient requirements of even the present day low-producing cattle and buffaloes. Such a situation is bound to aggravate difficulties in the feeding of better producing livestock such as cross bred lows in exploiting their full genetic potentiality for early growth, better reproduction and higher milk production. Livestock in the country, therefore, suffer widely from insufficient supply of nutrients. The unconventional agro-industrial by products and forest wastes may find a greater use as livestock feeds in coming years. The nutritive value of tropical feeds and fodder is lower than those grown in temperate region. This situation does not allow cows to consume maximum amount feeds, nor to get feeds of minimum allowable digestibility. It is not possible to anticipate any remarkable improvement in the feed situation in the near future and also in the supply of high digestible ingredients like worse grains. The digestibility of feed for meeting nutrient requirements of the cattle must bear relation to its intake capacity.In order that a cow with high milk yielding potential, which this country is looking forward to have in large numbers, produce milk to their inherited capacity, it will be necessary to provide adequate and balanced nutrition that should include high quality fodder and concentrates, mostly originating from agro industrial by products and wastes. The poor quality fodders like straws and stovers when chopped and fortified with urea, molasses and mineral mixture, improve in nutritive value and capatability. Such practice should be followed to maximize the utilization of valuable fodder resources. It is also necessary to preserve good quality forage as hay or silage to provide for feed during the lean periods. With the availability of food quality fodder and some feed concentrate to supplement the ration in meeting the various nutrient requirements, the milk production will certainly go higher even with the existing cattle and buffalo population. USES AND APPLICATION Those for calves before their rumers start to function effectively. Those for cattle with functioning rumers. The first type of feeds are similar in composition to pig creep and starter feeds and must be low in fibre and contains all the nutrients necessary for growth with the exception of those in the mother's milk which they may also receive.The second types of feeds are those designed to supplement the bassal ration of roughage normally fed to cattle with functioning rumers. This supplementation may be necessary to supply additional nutrient for growth, maintenance milk production pregnancy of fettering and suitable feeds are formulated for the various purposes. As ruminance can synthesize their essential amino acid and can digest cellulosic fibre protein is normally supplied as the more fibrous oilseed residues e.g. coconut, cottonseed and ground nut cake. It is also not necessary to add vitamin supplement but 5% of minerals are normally included.A typical concentrate feed for milk production (dairy feed) designed for feeding as a supplements to a ration of dry roughage might include 95% of cereals and cereal by products, 40% of oil cake, 5 % of grass meal to provide vitamin A. and would contain no dried grass and less oil cake. Ruminants are above the synthesize protein from more protein nitrogen and it is now common practice to replace part of the protein supplied as oil cake by the additions of urea. MARKET SURVEY Cattle feed is a peculiar product consumed mainly by cattle owners of rural area. Animal industrial enterprises in all area and so, the market for cattle feed is very scattered.The consumers are living by and large in poverty and so they have hardly enough finances to spare for cattle feed. Yet cattles are the only source of earring in many cases and to increase their own earning they try to spend upon cattles as much as possible. Unawareness about the product and its importance should also be looked after. The benefits of this scientifically prepared cattle feed over traditional feed has become as popular as they should be. The problem is much of replacing unscientific feeding system with scientific feed. India has the largest cattle, buffalo and goat population according to latest census. There are about 200 million cattle, 50 million buffaloes and 90 million goats in the country. About one sixth of the cattle, about half of buffalo and one fifth of goat population in world are in India. Animal husbandry plays an important role in the national life and accounts for about 10% of the national income. In particular the contributor of the cattle and buffalo to the economy is considerable. They are the main source of drought power in agricultural operations and rural transportation they provide essential, foods like milk and meal. PRESENT MANUFACTURERS Advanced Bio-Agro Tech Ltd. Advanced Enzyme Technologies Ltd. Agribiotech Industries Ltd. Agro Tech India Ltd. Allana Cold Storage Ltd. Amrit Feeds Ltd. Andhra Sugars Ltd. Anirudh Foods Ltd. Annam Feeds Ltd. Anupam Extractions Ltd. Arambagh Hatcheries Ltd. Aries Agro Ltd. Aries Marketing Ltd. Bala Industries & Entertainment Pvt. Ltd. Balaji Foods & Feeds Ltd. Baramati Agro Ltd. Brooke Bond Lipton India Ltd. C & M Farming Ltd. C P Aquaculture (India) Pvt. Ltd. Damania Pharma Ltd. Dhanalaxmi Roto Spinners Ltd. Gajanan Extraction Ltd. Genomics Biotech Ltd. Godrej Agrovet Ltd. Goldmohur Foods & Feeds Ltd. Graintec India Ltd. Hanuman Minor Oils Ltd. Haryana Agro Inds. Corpn. Ltd. Hatsun Agro Products Ltd. Indian Potash Ltd. Indo Euro Indchem Ltd. Induss Food Products & Equipment Ltd. Intercorp Biotech Ltd. Japfa Comfeed India Pvt. Ltd. Jupiter Biotech Ltd. Kapila Krishi Udyog Ltd. Kerala Feeds Ltd. Khandesh Extraction Ltd. Kirti Dal Mills Ltd. Kumar Food Inds. Ltd. Kwality Dairy (India) Ltd. Kwality Feeds Ltd. Lakshmi Energy & Foods Ltd. Laxmi Starch Ltd. Lipton India Ltd. Maharashtra Agro-Inds. Devp. Corpn. Ltd. Maheshwari Solvent Extraction Ltd. Mapro Industries Ltd. Nova Chemie (India) Ltd. Origin Agrostar Ltd. Parakh Foods Ltd. Piccadily Agro Inds. Ltd. Pioneer Feeds & Poultry Products Pvt. Ltd. Pranav Agro Inds. Ltd. Prima Agro Ltd. Puri Oil Mills Ltd. Rainbow Agri Inds. Ltd. S K M Animal Feeds & Foods (India) Ltd. S O L Ltd. Sakthi Beverages Ltd. Schreiber Dynamix Dairies Ltd. Shalimar Pellet Feeds Ltd. Snam Vijaya Feeds Ltd. Sona Oil & Chemical Inds. Ltd. Sonitpur Solvex Ltd. Sree Tulasi Solvent Extractions Ltd. Suguna Foods Ltd. Suguna Poultry Products Ltd. Superhouse Ltd. Swastika Feeds Ltd. Tara Health Foods Ltd. Tata Oil Mills Co. Ltd. Tinna Oils & Chemicals Ltd. Utkal Feeds Pvt. Ltd. Vegepro Foods & Feeds Ltd. Venky'S (India) Ltd. Venky'S (India) Ltd. [Erstwhile] Vijay Agro Products Pvt. Ltd. Zeus Biotech Ltd.
Plant capacity: 100MT/DayPlant & machinery: Rs.143 Lakhs
Working capital: -T.C.I: Cost of Project: Rs. 477 Lakhs
Return: 29.86%Break even: 57.18%
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Mini Sugar Plant - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue, Plant Layout

Sugar is a universal sweetening agent and sugar – cane is the primary age - old source of it. Sugar cane is a very important industrial crop, containing for about 60% of sugar production in the world. Sugar, as sucrose is important for energy and metabolic activities. When sugar was prepared in the beginning, cannot be definitely stated, but brown sugar or gur (Jaggery) was the first known form of sugar manufactured from sugar cane as well as from wild date palm (phoenix sulvestris), Palmyra palm (Borassus Flapellifar), today palm (Caryota urens) and other palms contains 12-14% sugar in their sap tapped for the purposes. The main raw material for sugar production, i.e. sugarcane grows widely and efforts are constantly being made to bring more area under cultivation. Sugarcane is grown in tropical and sub-tropical countries. Another sugar yielding material, the best is grown in temperate regions. The best is an important raw material in many European Countries. Of the total sugar production in the world, cane sugar constitutes nearly 55 per cent. Two third of the total cane sugar comes from Cuba, Brazil India, Australia, Mexico, China, Philippines and U.S.A., South Africa, Argentina, Mauritius and Egypt are also important cane producers. The sugar industry in India is second largest, next to textiles. It has an investment of Rs.1500 crores employs 3, 00,000 people, besides the industry provides sustenance to 25 million cultivators. The contribution of industry to the public exchequer by way of excise, cases and taxes, is substantial. Also it is an important foreign exchange earner to the country. Uses & Application SUGAR:- As such sugar used as sweetener in food product, like Jam, Jellies, Bread Biscuit & Cake etc. Industry It has largest use as domestic purposes also. It is also used as raw material for the fermentation Industry. Product uses & applications:- The various end uses of sugar are mainly in the following products:- Beverages Bakery, cereal and allied products. Confectionery and related products. Canned, bottled, and frozen foods, jellies etc. Ice Cream and dairy products. Sweets Used in households, restaurants and hotels in a number of food products. Pharmaceuticals. Market Survey India is now the largest consumer of sugar in the world and was expected to overtake Brazil in production. Although subject to cyclical fluctuations, sometimes violent ones, sugar production has grown phenomenally during the last decade. The drop in production and increased consumption put pressure on sugar prices. According to Indian Sugar Mills Association (ISMA) production in 2008-09 was estimated at 14.7 mn ton against previous year production of 26.3 mn ton. The government permitted its trading agencies like MMTC and others, such as STC, NAFED and PFC to import sugar to control prices. According to industry estimates, import contracts for close to 2 mn ton sugar have already been signed by various companies and another 500,000 ton are likely to be contracted by the end of the season, while over 1.85 mn ton of sugar has arrived. Most of these imports are sourced from Brazil. In India prices have moved up by nearly 50% in the season. The annual variations in sugar production are a result of alternate sweeteners Jaggery and Khandsari claiming more of sugarcane in times of fall in crop. With passage of time, sugar industry has been liberated from 100% procurement of sugar by government; the existing level of procurement is only 10% of the production. This has to a large measure, provided a level playing field between sugar and alternate sweeteners. The Indian Sugar Mills Association had been in favor of futures trading in sugar to provide a cushion to the industry once decontrolled. The National Federation of Cooperative Sugar Mills, the apex organization of 250 cooperative sugar mills accounting for nearly 60% of country's sugar production, did not support it. The government, however, removed all restrictions on sugar exports and permitted commencement of future trading in white sugar. Futures contracts are traded in four exchanges, the three National Multi Commodity Exchanges (NMCEs), the National Commodities and Derivatives Exchange (NCDEX), and the Multi Commodity Exchange (MCX), besides E-Sugar Ltd. Few Major Players are as under:- Agauta Sugar & Chemicals Ltd. Ashok S S K Ltd. Athani Farmers' Sugar Factory Ltd. B S I Ltd. Babhnan Sugar Mills Ltd. Bajaj Hindustan Ltd. Bajaj Hindustan Sugar & Inds. Ltd. Balrampur Chini Mills Ltd. Bannari Amman Sugars Ltd. Brima Sugar Ltd. Cawnpore Sugar Works Ltd. Champarun Sugar Co. Ltd. Chandrabhaga Sugars Pvt. Ltd. Chhata Sugar Co. Ltd. Chilwaria Sugars Ltd. Chincholi Sugar & Bio Inds. Ltd. Coromandel Sugars Ltd. Cosmos Industries Ltd. D S M Sugar (Kashipur) Ltd. Dalmia Bharat Sugar & Inds. Ltd. Dalmia Sugars Ltd. Delta Sugars Ltd. Dewan Sugars Ltd. Dhampur Sugar Mills Ltd. Dharani Sugars & Chemicals Ltd. Dollex Industries Ltd. Dwarikesh Sugar Inds. Ltd. Dwarkadhish Sakhar Karkhana Ltd. E I D-Parry (India) Ltd. Eastern Sugar Ltd. Empee Sugars & Chemicals Ltd. Gangavati Sugars Ltd. Ganpati Sugar Inds. Ltd. Gayatri Sugars Ltd. Gem Sugars Ltd. Ghaghara Sugar Ltd. Gobind Sugar Mills Ltd. Godavari Biorefineries Ltd. Guru Teg Bahadur Sugars Ltd. Gwalior Sugar Co. Ltd. Harinagar Sugar Mills Ltd. I C L Sugars Ltd. India Sugars & Refineries Ltd. Indian Sucrose Ltd. J H V Sugar Ltd. J K Sugar Ltd. Jeypore Sugar Co. Ltd. K C P Sugar & Inds. Corp. Ltd. K M Sugar Mills Ltd. K P R Sugar Mill Ltd. Kamlapur Sugar & Inds. Ltd. Kanoria Sugar & General Mfg. Co. Ltd. Karaikal Sugars Ltd. Karmaveer Kakasaheb Wagh S K Ltd. Kashipur Sugar Mills Ltd. Kirlampudi Sugar Mills Ltd. Koodal Industries Ltd. Kothari Sugars & Chemicals Ltd. Lakshmi Sugar Mills Co. Ltd. Lakshmiji Sugar Mills Co. Ltd. Madras Sugars Ltd. Maheswara Sugars Ltd. Mansurpur Sugar Mills Ltd. Mawana Sugars Ltd. Mawana Sugars Ltd. Mysore Sugar Co. Ltd. N S L Sugars (Tungabhadra) Ltd. N S L Sugars Ltd. Nahar Sugar & Allied Inds. Ltd. Naraingarh Sugar Mills Ltd. Natural Sugar & Allied Inds. Ltd. Nava Bharat Sugar & Bio Fuels Ltd. New India Retailing & Invst. Ltd. New Phaltan Sugar Works Ltd. Northland Sugar Complex Ltd. Novel Sugar Ltd. Oswal Overseas Ltd. Oudh Sugar Mills Ltd. Palwal Co-Op. Sugar Mills Ltd. Parrys Sugar Industries Ltd. Perambalur Sugar Mills Ltd. Pettavaittalai Sugars & Chemicals Ltd. Ponni Sugars (Erode) Ltd. Ponni Sugars (Orissa) Ltd. Prudential Ammana Sugars Ltd. Prudential Sugar Corp. Ltd. Prudential Tirumala Sugars Ltd. Rahuri S K Ltd. Rai Bahadur Narain Singh Sugar Mills Ltd. Rajshree Sugars & Chemicals Ltd. Rana Sugars Ltd. Ravalgaon Sugar Farm Ltd. Riga Sugar Co. Ltd. S B E C Sugar Ltd. S V Sugar Mills Ltd. Sadashiva Sugars Ltd. Sagar Sugars & Allied Products Ltd. Sakthi Sugars Ltd. Saraswati Sugar Mills Ltd. Saraya Sugar Mills Ltd. Sarita Sugars Ltd. Saswad Mali Sugar Factory Ltd. Seksaria Biswan Sugar Factory Pvt. Ltd. Shakumbari Sugar & Allied Inds. Ltd. Shamanur Sugars Ltd. Sharda Sugar & Inds. Ltd. Shervani Sugar Syndicate Ltd. Shree Ambika Sugars Ltd. Shree Bijay Sugar Mills Ltd. Shree Ganesh Khand Udyog Sahakari Mandli Ltd. Shree Hanuman Sugar & Inds. Ltd. Shree Khedut Sahakari Khand Udyog Mandli Ltd. Shree Panchaganga S K Ltd. Shree Renuka Sugars Ltd. Shree Vaani Sugars & Inds. Ltd. Shri Prabhulingeshwar Sugars & Chemicals Ltd. Simbhaoli Sugars Ltd. Sir Shadi Lal Enterprises Ltd. South India Sugars Ltd. Sree Kailas Sugars & Chemicals Ltd. Sri Chamundeswari Sugars Ltd. Sudalagunta Sugars Ltd. Swadeshi Mining & Mfg. Co. Ltd. Tamil Nadu Sugar Corp. Ltd. Thiru Arooran Sugars Ltd. Tikaula Sugar Mills Ltd. Tilan Sugar Ltd. Tirupati Sugars Ltd. Trident Sugars Ltd. Triveni Engineering & Inds. Ltd. Triveni Engineering & Inds. Ltd. Tulsipur Sugar Co. Ltd. Tungbhadra Sugar Works Ltd. Ugar Sugar Works Ltd. United Provinces Sugar Co. Ltd. Upper Ganges Sugar & Inds. Ltd. Uttam Sugar Mills Ltd. Venus Sugar Ltd. Vishnu Sugar Mills Ltd. Wahid Sandhar Sugars Ltd. Wave Industries Pvt. Ltd. Western Orissa Sugar Ltd. Yadu Sugar Ltd. Yogeshwari Sugar Inds. Ltd.
Plant capacity: 500 TCDPlant & machinery: Rs. 1683 Lakhs
Working capital: -T.C.I: Cost of Project: Rs. 2347 Lakhs
Return: 24.00%Break even: 44.00%
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NIIR PROJECT CONSULTANCY SERVICES (NPCS) is a reliable name in the industrial world for offering integrated technical consultancy services. NPCS is manned by engineers, planners, specialists, financial experts, economic analysts and design specialists with extensive experience in the related industries.

Our various services are: Detailed Project Report, Business Plan for Manufacturing Plant, Start-up Ideas, Business Ideas for Entrepreneurs, Start up Business Opportunities, entrepreneurship projects, Successful Business Plan, Industry Trends, Market Research, Manufacturing Process, Machinery, Raw Materials, project report, Cost and Revenue, Pre-feasibility study for Profitable Manufacturing Business, Project Identification, Project Feasibility and Market Study, Identification of Profitable Industrial Project Opportunities, Business Opportunities, Investment Opportunities for Most Profitable Business in India, Manufacturing Business Ideas, Preparation of Project Profile, Pre-Investment and Pre-Feasibility Study, Market Research Study, Preparation of Techno-Economic Feasibility Report, Identification and Selection of Plant, Process, Equipment, General Guidance, Startup Help, Technical and Commercial Counseling for setting up new industrial project and Most Profitable Small Scale Business.

NPCS also publishes varies process technology, technical, reference, self employment and startup books, directory, business and industry database, bankable detailed project report, market research report on various industries, small scale industry and profit making business. Besides being used by manufacturers, industrialists and entrepreneurs, our publications are also used by professionals including project engineers, information services bureau, consultants and project consultancy firms as one of the input in their research.

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