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Soap, Detergents, Surfactants, Cleaners, Cleaning Powder, Laundry Care, fabric care and wash, Household and Industrial Detergents, Washing and Toilet, Liquid Soaps, Liquid Detergents, Acid Slurry Projects

Soaps and Detergents are cleaning products that have become an essential part in our daily lives. Cleaning products play an essential role by safely and effectively removing dirts, germs and other contaminants, and thus promote a hygienic lifestyle.

Toilet soaps account for the largest single share of about 10% in the Rs 480 billion FMCG market. The toilet market is getting saturated at a high penetration level of 98% and is growing at a very modest rate. The toilet soap, once only an urban phenomenon, has now penetrated practically in all areas including remote rural areas. The incremental demand flows from population increase and rise in the usage norm impacted as it is by a greater concern for hygiene. Increased sales revenues would also expand from upgradation of quality or per unit value.

The market is littered over with several leading national and global brands and a large number of small brands which have limited markets. The popular and premium brands include Lifebuoy, Lux, Cinthol, Liril, Rexona, Shikaki, Nirma, Dettol etc.to name a few. The inventory, however, changes by the quarter-if not by the month.

The market is expected to grow at rates ranging from under 4% to around 4.5%. These are very modest rates considering that the lifestyles not only of urbanites, but even of well-off rural folks are changing at a very high pace.

The leader in the toilet soap category, HLL enjoys a high market share, followed, a way behind by Godrej Consumer Products, Nirma, Reckitt Benckinser etc.

Detergent powders are laundry-cleaning products that are made using a synthetic surfactant in place of the metal fatty acid salts, which are used in soaps. Made in powder form, these detergents are also sold as laundry powders, hard surface cleansers, etc. Majority of the powder detergents has soap in their mixture of ingredients; however they basically function more as a foam depressant than as a surfactant. Detergents ,as a constituent of the overall chemicals industry, accounts for a near 9% of the total demand for all chemicals estimated at around Rs 315 billion. Detergents, chemically known as alfa olefin sulphonates (AOS) are used as fabric brightening agent, anti-deposition agent, and stain remover and as a bleacher. The overall market is estimated at around Rs 28 billion. A major input for the production of detergents is a petrochemical, Linear Alkyl Benzene (LAB), while soaps rely more on an inorganic chemical, caustic soda, a s a major input.

Detergents are available as powder, bars and liquids. Bars make up for less than half of the market, while powders have more than a third of the market. Liquids have 12% presence in the market. The bar market is dominated by Hindustan Lever(HLL) with a share of over 40% swayed by its brands.-Rin,wheel,555,shakti,OK.

The super-premium market, making up for around 10% of the overall detergents market, is dominated by Surf Excel from HLL and Ariel from proctor & Gamble. The two together have a near 90% market with the rest coming in from players like Henkel SPIC.

In the sub premium segment, Nirma from Nirma Soaps and Wheel from HLL are the major players with small presence from an array of brands like Trilo, Hipolin, Tide, Key, Chek, and others.

Toilet soaps and detergents, despite their divergent brands, are not well differentiated by the consumers. It is, therefore, not clear if it is the brand loyalty or experimentation lured by high volume media campaign, which sustains them. A consequence is that the market is fragmented and mercurial. It is obvious that this must lead to a highly competitive market.

How to prepare Household and Industrial Detergents Project Report?

Detergents are amongst the most popular industrial products. Every home, institution, and company uses some form of detergent for everyday cleaning. Here are the key parts of a report for household and industrial detergents project.

1. Introduction: Highlight the justification for a detergent manufacturing plant and a brief overview of the entire project proposal on soap production.

2. Properties of detergents: A detailed review of the chemical properties of soaps and detergents.

3. Applications of detergents: An explanation of the various uses of household and industrial detergents in the target market.

4. Manufacturing standards: Explain product conformity to BIS specifications and categorization for a soaps and detergents project. The report must show how the detergent will adhere to applicable class specifications.

5. Marketing Strategy: A market review report on available detergent brands and market structure. You may need a soap analysis project report.

6. Competition review: Assess existing detergent manufacturers to determine competition. It helps to plan how to penetrate the soap market.

7. Technology: The formula of detergents and the manufacturing process.

8. Formulation: Narrate how you will mix ingredients to create a unique brand to meet your target market demands.

9. Packaging and branding: Soaps take different forms and colors. Plan to brand in a way that mesh with customer expectations.

10.  Pollution control: Acid slurry and other ingredients used may lead to environmental pollution. Take the necessary measures for pollution control. You should also include effluent treatment options.

Soap and detergent manufacturing plant

Among the most workable business ideas is setting a soaps and detergents project. A project on detergent making is economically viable due to the availability of materials. The manufacturing process is also simple and affordable. Are you interested in a soap detergent project? Let me outline some of the things you need to consider for a soap and detergent making plant.

1. Demographic characteristics of the target market

Detergents fall into heavy-duty, phosphate-free, and fabric soft detergent categories. Which of these best suits your target market?

2. Formulation

Ingredients may be the same for different manufacturers, but each uses a customized formulation to meet his market needs.

3. Budget

Soap and detergent market has many players. You may have to start with a lean budget and widen as your sales increase.

4. Business plan

You can use some experts to develop a project on soaps and detergents for your plant.

5. Legal considerations

Soap and detergent projects must meet BIS specifications for soaps and detergents. You likewise need to obtain relevant licenses for the preparation of soap projects.

6. Sources of Raw Materials

Identify ideal and cost-effective suppliers for your raw materials such as sulphuric acid and hydrocarbons.

7. Management

Get managers with expertise in the detergent manufacturing processes. The two dominant processes are raw material mixing and spray drying processes.

8. Waste management strategy

Lastly, set clear guidelines for disposal of Sulphur-based waste products and effluents.

Cleaning Soaps and Toiletries Project Report

Using cleaning soaps is well-known dirt removing practice. The demand for both soap and toiletries is ever increasing. High demand has seen a rise in the number of companies manufacturing soaps and toiletries. You must have a well-thought-out project report for your company to break even.

A good project report on manufacturing detergent soap should address several key issues. These range from project objectives, management, marketing, and financial aspects. Whatever form the report takes, a soap and detergent project pdf should answer the following basic questions:

a). What are the prevailing trends in the soap and toiletries market? If you are in India, find out how many firms in India manufacture soaps.

b). Within your target market, is soap and toiletry making business feasible? First, write a feasibility study on soap making.

c). How about your financial ability? Do you have the money needed to maintain the soap and toiletries production unit? Remember, the soap and detergent market is flooded with washing soap names. It will take a while to break-even.

d). What is the equipment needed for soaps and detergents chemistry project?

e). What process and formulation will I use in my project on the soap? Are you familiar with the preparation of a detergent chemistry project?

Detergent and Cleaning Powder Manufacturing Process

Cleansing agents soaps and detergents are made from hydrocarbons obtained from crude oil. In washing soap manufacturing process, sulphuric acid is added to the hydrocarbons to make surfactant.

So, what are detergents chemically? They are surfactants with added ingredients to make them more efficient. Soap powder manufacturers usually add builders for this. There are two preferred methods used in the soap and detergent industry. These are the processes you are likely to find in use if you visit any washing powder factory.

1). Blender Method

In this process, detergents and soaps are made by first mixing ingredients in a blender. Resulting liquid detergents are dried on a conveyor belt and packaged as powder soap.

2). Agglomeration Method

Cleaning powder is made by first mixing ingredients in an agglomerator. Liquid ingredients are then sprayed on the dry mix and blended more. The resulting mixture is dried and pulverized into an industrial soap powder.

Acid slurry manufacturing business plan

Most detergents used for cleaning clothes and utensils contain acid slurry. A feasibility study on liquid soap production pdf will not be complete without a plan for acid slurry supply.

An acid slurry manufacturing business plan has the following basic components:

1. Description of the chemical nature of acid slurry and its preparation. It should also include cleansing action of soap and detergent project and soap and detergent chemistry.

2. Justification for the need for acid slurry manufacturing plant.

3. A report on local demand for soaps and detergents. These determine the viability of the acid slurry production project.

4. Source of dodecylbenzene and sulphuric acid.

5. Availability of staff knowledgeable in both continuous and batch methods of acid slurry production.

6. Estimation of financial investment for the acid slurry factory. This should be determined by the processing method, whether continuous or batch process.

7. An ideal site should be accessible, near adequate water and electricity supply, and closer to both market and material sources.



We can provide you detailed project reports on the following topics. Please select the projects of your interests.

Each detailed project reports cover all the aspects of business, from analysing the market, confirming availability of various necessities such as plant & machinery, raw materials to forecasting the financial requirements. The scope of the report includes assessing market potential, negotiating with collaborators, investment decision making, corporate diversification planning etc. in a very planned manner by formulating detailed manufacturing techniques and forecasting financial aspects by estimating the cost of raw material, formulating the cash flow statement, projecting the balance sheet etc.

We also offer self-contained Pre-Investment and Pre-Feasibility Studies, Market Surveys and Studies, Preparation of Techno-Economic Feasibility Reports, Identification and Selection of Plant and Machinery, Manufacturing Process and or Equipment required, General Guidance, Technical and Commercial Counseling for setting up new industrial projects on the following topics.

Many of the engineers, project consultant & industrial consultancy firms in India and worldwide use our project reports as one of the input in doing their analysis.

We can modify the project capacity and project cost as per your requirement.
We can also prepare project report on any subject as per your requirement.

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Laundry Soap - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue, Plant Economics

Soaps are salt of the fatty acids or mixtures of such salts. Their are two kinds of soaps namely water soluble and water insoluble. Soaps are prepared either by neutralizing the preformed fatty acid with alkalies or by direct saponification of a fat or mixture of fats most popular surfactant that finds applications in household sector as well as in industrial sector. However, as far as demand is concerned household applications are clearly dominating partners. The demand for laundry soap is increasing day by day. There is very good scope for new investment. You can launch of this units.
Plant capacity: 2 Tonnes/DayPlant & machinery: Rs. 12 Lakhs
Working capital: Rs. 23 LakhsT.C.I: Rs. 61 Lakhs
Return: 33.99%Break even: 62.70%
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Toilet Soap - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue, Plant Economics

In the modern society due to awareness towards the hygiene, Toilet soap has how become the necessity of life. Urbanization and development to tourism industry has led to both increase in demand and improvement in the product quality. New technologies have also contributed their bit in the development process. As a result today the markets are flooded with a variety of soaps varying in both physical and functional attributes. Various types of soaps available can broadly be categorized into three categories namely perfumed soap, carbolic soaps and medicated soaps. There is a tremendous scope for production in both of small and large scale due to the exponential growth of soap demands. The new entrepreneur can invest in this project.
Plant capacity: 1000 Kgs/DayPlant & machinery: Rs. 8 Lakhs
Working capital: Rs. 38 LakhsT.C.I: Rs. 76 Lakhs
Return: 49.41%Break even: 40.34%
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Soap Coated Paper - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue

This product is handy and cheap and has versatile application. It is useful during travelling as one can carry in his pocket and after use it can be discarded. Being a hand and portable item, its popularity is grat and as it is cheap, it can be afforded by common man. There are a limited number of manufacturers producing this product and there be greater through proper advertisement. Hence its market potential is prosperous and a new entrepreneur can go in for this trade as it has great scope for a bright future.
Plant capacity: 90 Kgs /DayPlant & machinery: Rs. 4 Lakhs
Working capital: Rs. 7 LakhsT.C.I: Rs. 19 Lakhs
Return: 40.83%Break even: 53.47%
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Detergent Cake & Washing Powder - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Plant Layout

Detergent are complete washing or cleaning products. The synthetic detergent industry is one of the largest chemical process industries. Some important uses of detergent cake and powder are in hand soaps and shampoo; special protective creams, like cold creams, varnishing creams; cosmetics; cleaning of glass, metal painted surfaces; washing and treatment of food; household washing; removal of gelatine films; making antiseptic soaps etc. Detergent are doing an infinitely superior job of cleaning. Present demand for detergent is 29,25,000 tonnes while that of soap is 12,55,000 tonnes. This industry has vast resources for earning profit and is a good investment policy for entrepreneurs.
Plant capacity: 600 Kgs/ DayPlant & machinery: Rs. 3 Lakhs
Working capital: Rs. 12 LakhsT.C.I: Rs. 28 Lakhs
Return: 35.06%Break even: 55.03%
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Floor Cleaner - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue, Plant Economics

Floor and bathroom cleaner is a liquid type of cleaner has strong disinfecting action which kills germs and repels flies and insects. It is used to clean all types of floor surfaces made of ceramic, marble granite, mosaic, cement floor etc. It is an antistatic type of floor cleaner and is specially formulated for washing antistatic/conductive PVC floors. The antistatic floor cleaning detergent is highly popular replacing soap because of its favorable characteristics. The cleaner is an aqueous based liquid supplied as concentrate which can be used with a diluting medium preferably clean water. As consumers all over the world have responded favorably and switched over to synthetic detergents from soap as a cleaning agent, development of this industry is growing at a fast rate. A number of units are manufacturing a range of floor cleaners under various trade names and their market potential is gaining momentum with the rise in country?s population and public health awareness. There is good scope for entrepreneurs in this field.
Plant capacity: 1000 Ltrs/dayPlant & machinery: Rs. 25 Lakhs
Working capital: Rs. 31 LakhsT.C.I: Rs. 94 Lakhs
Return: 51.91%Break even: 47.78%
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Cleaning Powder For Utensils (Vim Type) - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities

The powder commonly employed for the cleaning of household utensils is known as utensils cleaning powder. It is available in the market in various trade names such as Vim, Biz etc. The manufacture of utensils cleaning powder is very simple and involve only mixing in proper quantity as given in formulation. There are hundreds of small scale units manufacturing cleaning powder and Govt. of India has reserved if for small or tiny units. There is no good market for sub-standard product, as it is available in plenty in the market. Of course, there is a heavy demand of good quality utensils cleaning powder.
Plant capacity: 800 Bags/DayPlant & machinery: Rs. 7 Lakhs
Working capital: Rs. 20 LakhsT.C.I: Rs. 34 Lakhs
Return: 52.69%Break even: 46.53%
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Liquid Detergent - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue, Plant Layout

When detergent is mentioned, the cake, bar or powder usually comes to mind. For small manufacturers, the best advice on making liquid detergents is to purchase an intermediate dodecyl benzene sulphonic acid (DDBSA) better known as acid slurry from primary producers. Liquid detergents which actually proceeded powders, are used mainly for fine wash and dish washing. It can undoubtedly be said that liquid detergents are an important part of today?s cleanser markets of developed countries. In India, liquid detergent is still under development stage, except that is used in large quantities in textile mills for wet processing for textile goods. There are few organized and many unorganized sectors engaged in the manufacturing of liquid detergent. It has got good market over solid detergent. So it can be concluded that few entrepreneurs may enter in this fields.
Plant capacity: 400 Kgs/DayPlant & machinery: Rs. 15 Lakhs
Working capital: Rs. 17 LakhsT.C.I: Rs. 61 Lakhs
Return: 26.03%Break even: 60.43%
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Nerol Soap and Detergent - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue

Chemically speaking soaps are salt of fatty acid, generally mixture of various such salts. Based upon their properties, soaps are broadly classified into types namely water-soluble and water insoluble. Fatty acid salts of alkali metals like sodium, potassium etc. Raw materials required for detergent. Therefore the detergent active is blended with certain organic and inorganic additives for producing finished detergents either as powder or as liquids. It is available in the market in various trade names such as Nerol Soap and Detergent etc. Detergents are doing an infinitely superior job of cleaning. There is a very few in organized sector are engaged in the production of Nerol Soap. But there are many private organizations engaged in the manufacturing of Nerol type soaps. The indigenous demand growth is 5% per annum. Detergent as a constituent of the over all chemicals industry accounts for a near 9% of the total demand for all chemical estimated at around Rs. 150 bn. Detergents chemically known as Alfa olefin sulphonates are used as fabric brightening agent anti deposition agent ,stain remover and as a bleacher. Nerol Soap and Detergent used for cleaning dirty clothes.
Plant capacity: 1200.00 MT/YearPlant & machinery: Rs. 54 Lakhs
Working capital: -T.C.I: Rs. 131 Lakhs
Return: 48.00%Break even: 66.00%
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Nerol Soap and Detergent - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue

Chemically speaking soaps are salt of fatty acid, generally mixture of various such salts. Based upon their properties, soaps are broadly classified into types namely water-soluble and water insoluble. Fatty acid salts of alkali metals like sodium, potassium etc. Raw materials required for detergent. Therefore the detergent active is blended with certain organic and inorganic additives for producing finished detergents either as powder or as liquids. It is available in the market in various trade names such as Nerol Soap and Detergent etc. Detergents are doing an infinitely superior job of cleaning. There is a very few in organized sector are engaged in the production of Nerol Soap. But there are many private organizations engaged in the manufacturing of Nerol type soaps. The indigenous demand growth is 5% per annum. Detergent as a constituent of the over all chemicals industry accounts for a near 9% of the total demand for all chemical estimated at around Rs. 150 bn. Detergents chemically known as Alfa olefin sulphonates are used as fabric brightening agent anti deposition agent ,stain remover and as a bleacher. Nerol Soap and Detergent used for cleaning dirty clothes.
Plant capacity: 1200.00 MT/YearPlant & machinery: Rs 54 Lakhs
Working capital: -T.C.I: Rs. 131 Lakhs
Return: 48.00%Break even: 66.00%
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Nerol Soap And Detergent - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue

Chemically speaking soaps are salts of fatty acid, generally mixture of various such salts. Based upon their properties, soaps are broadly classified in two types, namely water-soluble and water insoluble soaps. Fatty acid salts of alkali metals like sodium, potassium etc. With the exemption of lithium and certain nitrogenous bags constitute the water soluble class, while fatty acid salt of alkaline earth and heavy metals are the water insoluble class. Soaps are which used as cleaning agents are of water soluble type. It is used for cleaning dirty clothes. There is a very few in organized sectors are engaged in the production of Nerol soap. But there are many private organizations engaged in the manufacturing of Nerol type soap. The indigenous demand growth 5% per annum. Detergents are available as powder bars and liquid. Bars make up for almost half of the market while liquids have an around 5% to 7% percent of the market. There is good scope for new entrepreneurs if they can produce good quality Nerol soap and detergent.
Plant capacity: 8 MT/DayPlant & machinery: 55 Lakhs
Working capital: -T.C.I: 217 Lakhs
Return: 38.00%Break even: 47.00%
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  • One Lac / Lakh / Lakhs is equivalent to one hundred thousand (100,000)
  • One Crore is equivalent to ten million (10,000,000)
  • T.C.I is Total Capital Investment
  • We can modify the project capacity and project cost as per your requirement.
  • We can also prepare project report on any subject as per your requirement.
  • Caution: The project's cost, capacity and return are subject to change without any notice. Future projects may have different values of project cost, capacity or return.

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