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Rice and Rice Based Products, Value Added Products of Broken Rice

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Rice Flakes from Broken Rice (used in Beer Industry)- Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Cost of Project

Food consists of variety of substances called nutrients and the suitable balance of these is essential for human diet. Rice flakes from broken rice used in beer industries, which is cheap convenient and is an innovated concept. The product is used in beer industry which finds a prominent place in alcoholic beverages. Rice flakes from broken rice, used in beer industry is a newly developed concept and has a excellent domestic demand. In India about 32 beer units are registered with DGTD with a total installed capacity of the order of 132,200 Kilo Liters per year. The capacity utilization during the last few years has been around 156 percent. So, it has to be assessed that in the coming years the new unit may come up to production considering the 60% of the total licenses. Similarly demand is increasing day by day to meet the requirement of indigenous as well as export market.
Plant capacity: 16 MT/DayPlant & machinery: 42 Lakh
Working capital: -T.C.I: 435 Lakh
Return: 50.00%Break even: 35.00%
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RICE FLAKES (POHA)- Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue,Plant Layout

Poha Industry comprises an important segment of Industrial activity in food processing industry in the country. It provides nutritious breakfast and food to a large number of households in cities, towns and even in villages of India. Poha Industry has also an important role in non-wheat consuming regions of the country. Poha consumed by people of all ages and all times .It is a vegetable food and children like it. In view of the trends in changing food habits due to increased industrialization and urbanization more and more people are going in for instant and ready foods especially traditional type snack food and it has become craze in big towns and cities. Poha, biscuits, poha namkeen consumption is increasing every day. So there is a good scope for these types of establishment in India
Plant capacity: 10.00 MT/dayPlant & machinery: 27 lakhs
Working capital: -T.C.I: 223 lakhs
Return: 46.00%Break even: 40.00%
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MODERN RICE MILL - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue, Plant Layout

Rice is the one of the most important food grains. It is used in almost all homes as eatables. It has good filling capacity as a food grains. Rice is grown in many regions across India. For about 65% of the people living in India, rice is a staple food for them. India alone has about 45 million hectares of area, and it produces close to 93 million metric tons of rice from 2001 onwards. West Bengal is the largest in rice production followed closely by UP and Andhra Pradesh, Punjab, Orissa and Tamilnadu are the other growing states. Out of the total agriculture crop produce, rice alone accounts for 42% of this. It provides employment to 70% of citizens living in village. Rice in Andhra Pradesh is known as Annapurna, and it is supplied to many other states of India. It is also ranked among the firsts in national productivity. India is slowly became one of the main consumer and exporter of the rice in the world. There are four main types of rice produced across the world-Indica, Japonica, Jasmine and Basmati from (India and Pakistan) it is leading quality of rice in the world and fetches one of the best export price in cross country trade, with it being exported most by India. It is also called as the king of rice, which originally originates from the Indian sub-continent. The popularity of rice depends on the fact, that it can be readily cooked into a soft easily digestible and palatable product. World consumption of rice continues to rise and outpace production. So there is good scope to enter into this field.
Plant capacity: 38.67 MT/DAYPlant & machinery: 57 lakhs
Working capital: -T.C.I: 857 lakhs
Return: 45.00%Break even: 31.00%
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RICE BEER - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue, Plant Economics

Rice beer is an alcoholic drink generally made from rice. Those who consume moderate amounts of beer (one to two a day at the most) have a 30-40% lower rate of coronary heart disease compared to those who do not drink. Beer contains a similar amount of polyphenols (antioxidants) as red wine and 4-5 times as many polyphenols as white wine. Alcohol has also been attributed of its ability to increase the amount of good cholesterol (HDL) into the bloodstream as well as help to decrease blood clots. Beer also contains vitamin B6, which prevents the build-up of amino acid called homocysteine that has been linked to heart disease. Those of us who have high levels of homocysteine are usually more prone to an early onset of heart and vascular disease. A new study performed at the TNO Nutrition and Food Research Institute in Utrecht indicates that those who drink beer had no increase in their homocysteine level but those who drank wine or liquor had an increase of up to 10%. Also noted was the fact that those who drank beer experienced a 30% increase in vitamin B6 in their blood plasma, thereby proving that beer (in moderation) is actually healthier to drink than other alcoholic drinks. It is possible to use 100 per cent rice and some locally grown additives in the production of beer. The idea of using 100 per cent rice in beer brewing is that rice is available in almost all countries particularly in Asia. The whole tedious process of beer making was conducted. During the process, three stages were done to malt the rice steeping, germinating and kilning. The rice is found to be a good material in beer mainly because it is a good source of starch. The properties of barley are not so different from rice. Both grains have husks that are advantageous due to their less fat and protein content and can form filter bed during mashing. Additives such as hops, duhat can be used to improve the flavor, aroma, and color of beer. The technology that uses 100% rice in beer production is first in the country, offer the consumers with an alternative, low cost, and high quality product, aside from creating additional livelihood and helping the economy in saving our foreign exchange. Of the rice going to the domestic market roughly 60% goes to table rice, about 25% to the industrial market and processed food, and about 15% to beer. Presently, some 36 units are manufacturing beer in India with an estimated output of 500 million liters. The market for beer in India was about 65 million cases of 12 bottles each and is slated to touch 10 million cases in 2005-2006, a growth of 23% in a year. In consumption, India holds the 29th position with the annual consumption growing by a little less than 30% in the last five years. Per capita consumption of beer is as low as half-a-liter as against 128 liters in Germany, 129 liters in New Zealand and 116 liters in Denmark. Even China has a per capita consumption of 20 liters. Against India's 5-millionn hl, China's market is 165-mn hl. The Indian industry has a capacity of little less than 7 million hl. Andhra Pradesh is the third largest consumer of beer after Maharashtra and Tamil Nadu, While Maharashtra consumed a million hectoliters; Tamil Nadu is at 850,000 and Andhra at 800,000 hl. India presents a huge growth potential for alcoholic beverages sales. The domestic production of alcoholic beverages is on the rise, especially beer with official statistics reporting a 12 per cent increase in domestic beer production. . Increasing GDP, favorable growth in the demographics with a growing urban middle class, growth of modern retail formats, hopeful rationalization of the taxation rules and ban on local country liquor and rising health consciousness, age preferences will act in favour of the growth of both alcoholic (beer and wine) beverages in India in the near future. All new entrepreneurs venturing into this field will find a future which is very promising and bright.
Plant capacity: 30000 Thousand Beer BottlesPlant & machinery: 1325 Lakhs
Working capital: -T.C.I: Cost of Project : 2230 Lakhs
Return: 45.00%Break even: 49.00%
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RICE FLAKES (POHA)- Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue,Plant Layout

PRODUCT PROFILE Rice flake is the husked rice which is flattened into flat light dry flakes. These flakes of rice swell when added to liquid, whether hot or cold, as they absorb water, milk or any other liquids. The thicknesses of these flakes vary between almost translucently thin (the more expensive varieties) to nearly four times thicker than a normal rice grain. These are also known as POHA. Paha industry comprises an important segment of Industrial activity in food processing industry in the country. It provides nutrition breakfast and food to a large number of households in cities, towns and even villages of India. Paha industry has also an important role in popularizing wheat in traditionally non wheat consuming regions of the country. Paha consumed by people of all ages and all times. With tea and coffee, Paha make a tasty and nutrition snack. There is a definite need for the poha industry to make inroads in the rural areas. Applications It is a vegetable food. All the men and women eat poha in the breakfast and children like it. It has light in weight so it cannot be harmful in any stage. The urgency for the development of nutritionally balanced protein foods, which would be within the reach of a substantial portion of the population in a country like India, can hardly be over emphasized. The dietary deficiencies of protein, particularly among pre school children and also during the prenatal period, can lead to both physical and mental impairment. Global demand A typical, average middle class Indian family did not have a standard breakfast on a regular basis like its Western counterpart. Those who did have breakfast consumed milk, snacks, bread, butter, jam or local food preparations like dalia idlies, parathas and the like as convenient. As a result of the organized efforts of domestic and global players, the breakfast items have come now to include cereals, energy bars, fresh dairy products and fruit juices. Because of these forays, the breakfast cereal category almost doubled between 2003 and 2006. Estimated at a modest Rs 2.5 billion, the market includes cornflakes, muesli, pancakes, oatmeal and porridge. It is growing fast not only because of macro factors, such as acceptance of packaged food and rising household incomes but also because companies have become innovative. The market is estimated to be growing annually up to 30%, and with modern retail providing new recipes of the contemporary products, Indian and Western, a strong wave of growth is anticipated. The demand of Rice flake in the market is immense and therefore its market position is splendid. Hence it is an excellent field to venture.
Plant capacity: 4 MT/dayPlant & machinery: 26 Lakhs
Working capital: -T.C.I: 146 Lakhs
Return: 43.00%Break even: 44.00%
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Rice Bran Oil - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue, Plant Economics

PRODUCT PROFILE Rice bran is the most important source of edible oil among the unconventional sources. Rice bran is the brown coating around the white starchy rice kernel, which is obtained by de husking paddy and polishing the rice. Despite the impressive growth of rice bran technology in the country, only a third of the available potential has been exploited. Rice is not only the oldest cultivated crop but also a basic food of more people than any other cereal grain. Rice bran contains 18-20% edible oil 35% sugars, varieties of B vitamins and 0.51% rice wax. Rice Bran Oil is truly The Worlds Healthiest edible oil, containing vitamins, antioxidants, nutrients and trans fat free. It's not just delicate and flavorful, it can help lower cholesterol, fight diseases, enhance the immune system, fight free radicals and more. Rice Bran Oil is extremely light, versatile and delicious. Use it to fry, sauté, in salad dressings, baking, dipping oils and where ever you use cooking oil. CHIEF CONSTITUENTS Oleic acid 40 to 50% Linoleic 29 to 42% Saturated acids 16 to 20% Applications • Bran oil is used in the soap industry and to a limited extent refined to edible oil while the defatted bran meal is employed as an animal feed. • Rice bran wax is an important by product of rice bran oil industry. Rice bran wax can be used in the preparation candles, polishes, cosmetics, emulsifiers, and other industrial preparations. • With the results in a good balance of plasticity, creaminess, and spreading properties, making it is ideal oil for bakery shortenings & Margarine. • The paddy and content of rice bran oil increases due to the action of a lipase present in the bran. Inactivation of lipase would lead to good quality oil. Global demand India produces about 80 million tonnes of paddy annually. This can yield about 5 million tonnes of rice bran and to the extent of 8 lakhs tonnes of rice bran oil. Rice bran oil alone has the potentiality of wiping out a large part of the deficit oil in the country. India is the second largest producer of rice in the world next to China, having potential to produce about 12 lakh tonnes of Rice Bran Oil per annum. Currently the industry is processing about 35 lakh tonnes of Rice Bran Producing about 6.0 lakh tonnes of Refined Rice Bran Oil per annum, out of which 5.5 lakh tonnes is edible grade and the balance 0.5 lakh is of non edible grade. Edible oil is an item of mass consumption and any rise in its price is mass politically sensitive. Since imports of oil seeds is considered to hit the interest of the farmers, the government has to import the finished product of the industry that is edible oil, in order to bridge the gap between demand and supply. It has made a remarkable development and at present 2,50,000 tons or one quarter of the yearly output of rice bran in this country are turned into nearly 50,000 tons of rice bran oil a year by some 70 plants scattered throughout the country. Rice bran oil industry is contributing to economization of foreign exchange amounting to about Rs. 20 million every year. Since the applications and demand of rice bran oil is immense therefore the potential of the product is excellent. It is one of the imperative fields to endeavor.
Plant capacity: 5100 MT/Annum, Refined rice bran oil, 24900MT/Annum, De oiled rice bran oil cake (byproduct)Plant & machinery: 757 Lakhs
Working capital: -T.C.I: Cost of project: 1243 Lakhs
Return: 45.00%Break even: 50.00%
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RICE BRAN OIL - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue, Plant Economics

Profile Rice bran is the main source of rice oil. The majority of available bran continues to be used for animal feeds without being extracted for the oil. Rice oil, also called rice bran oil, has been used extensively in Asian countries. Rice oil is a minor constituent of rough rice when compared with the carbohydrate and protein content. Two major classes of lipids are present: those internal within the endosperm and those associated with the bran. The internal lipids contribute to the nutritional, functional, and sensory qualities of rice. Rice processing produces polished rice or the parboiled variety, in addition to two residues: husks (13%), used as fuel and bran (8%), used as animal feed, a food supplement and for edible oil production. In food industry, Rice is world’s most important food crop and more than half of the people in the world eat rice as the main part of their diet. The word to eat literally meant to eat rice. CHIEF CONSTITUENT Oleic acid 40 to 50%, linoleic 29-42% & saturated acids 16-20% grades. It is available in two grades; crude and edible. Rice bran oil is used in soap making and in animal feeds, hydrogenated oil can be used a shortening. Application Rice bran oil is truly The Worlds Healthiest edible oil, containing vitamins, antioxidants, nutrients and trans fat free. It is not just delicate and flavorful, it can help lower cholesterol, fight diseases, enhance the immune system, fight free radicals and more. Rice bran oil is extremely light, versatile and delicious. Used to fry, sauté, salad dressings, baking, dipping oils and where ever you use cooking oil. It is amazing cooking oil- light, healthy and also best in taste. Rice bran oil is vastly superior to traditional cooking oils and can be considered nutraceutical (food as medicine) oil that is perfect for all your healthy cooking needs. Rice bran oil is quickly becoming a favorite in commercial frying to replace hydrogenated oils that contain trans fat. This is due to rice bran oils health, flavor and performance benefits. Bran oil is used in the soap industry and to a limited extent refined to edible oil while the defatted bran meal is employed as an animal feed. Rice bran wax is an important by-product of rice bran oil industry. Rice bran wax can be used in the preparation of candles, polishes, cosmetics, emulsifiers and other industrial preparations. Market Scenario Indian edible oil industry is composed of some 15,000 oil mills, 600 solvent extraction units, 250 vanaspati units and over 600 refining units. With around 8% of world oilseeds production, over 7% of global protein meal production, around 4% of world oil meal export, total oilseeds production of 23 mn tonne and 5.6 mn tonne of edible oil production, India is the fourth largest edible oil economy in the world valued at USD 16.5 bn (Rs 660 bn). India has a share of nearly 6% of global vegetable oil production, nearly 11% of global vegetable oil imports and 9% of global edible oil consumption. And yet over 40% of the edible oil availability in the market is sourced from imports.
Plant capacity: 5100 MT/AnnumPlant & machinery: 280 Lakh
Working capital: -T.C.I: Cost of Project : 582 Lakh
Return: 45.00%Break even: 58.00%
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Rice Flakes - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue, Plant Economics

Rice flakes are tasty flakes that are created using rice grains. The process for creating rice flakes involves parboiling the rice, then flattening the grains to product a solid flake. There are a number of rice flake recipes used in Asian cuisine. Often in western countries, rice flakes are used to create cereals and different types of snacks.. Once the rice is tender, the cooked grains are rolled, then flattened. The thickness of the flattened rice will depend on the amount of pressure that is applied. After the mixture is the desired thickness, the flattened rice is allowed to dry completely. The dried sheets are then ran through another rolling process to create simple flakes. At this point in the process, the rice flakes may be packaged for use as a dry cereal, or used as an ingredient in recipes for a side dish, or used to create desserts or even snack foods. Rice flakes are prepared from paddy. It is also popularly known as "Poha". It is a fast moving consumer item and generally eaten as breakfast item. With this background, the CFTRI developed a process for improved Rice flaking. The improved process has the advantage of increase in yield and better quality products, besides economic utilization of by-products. The kernel of rice can become cracked in the field, during the drying process, or during the milling process. Cracks are usually caused by moisture migrating too quickly within the kernel Often these cracks cause the kernels to break during milling and so broken rice is generated. Very small broken rice is called 'brewers' rice', as use by brewers is the traditional industrial use. Broken Rice contains more grain fragments within the grain. The length of rice does not exceed three quarters of the average length of the whole grain. This type of rice is a lower quality of rice and usually used for baby formulas, rice cereals as well as pre-package or can goods. Uses and Applications Rice Flakes are used as breakfast food. In India, rice flakes are famous by the names like poha/chiwda when cooked as breakfast meal. It is mixed with milk when consumed as cereal. Wide application of Rice Flakes is in the application of beer industry to produce beer. It can also be mixed with other dried grain flakes to create a tasty breakfast cereal. When combined with nuts and dried fruit, the rice flakes can also serve as a healthy snack alternative. A traditional dish using rice flakes is known as banh com in Vietnam. Rice is harvested directly from the fields. Rather than parboiling, the rice is roasted and then flattened by hand using a mortar and pestle. This helps to remove the husk or hull of the rice grain. A range of spices is added to the flakes and the mixture is cooked long enough to allow the flavors to mingle. While rice flakes have traditionally been associated with food preparation in eastern countries, the flakes have become more readily available in the West in recent years. It is possible to purchase packaged rice flakes in most grocery stores and supermarkets that carry Asian foods. In addition, many health food stores carry rice flakes as both a cereal and a healthy ingredient for various types of vegetarian dishes. ? Market Survey Food consists of variety of substances called nutrients and the suitable balance of these is essential for human diet. Rice flakes from broken rice used in beer industries, which is cheap convenient and is an innovated concept. The product is used in beer industry which finds a prominent place in alcoholic beverages. Rice flakes from broken rice, used in beer industry is a newly developed concept and has a excellent domestic demand. The total beer industry was around 108 million cases in 2005, which crossed 130 million cases in 2006. Industry analysts say tax and levies on beer are anticipated to fall over the next 2 to 3 years, driving down retail prices by25 to 50%. It is estimated that beer will sell for Rs 15 to Rs 20 per 330 ml can and Rs 20 to Rs 30 per 650 ml bottle in the coming year with the reduction tax and levies. In fact, northern Indian states, which have traditionally shown a preference for hard liquor over beer, witnessed a jump of more than 100% in beer consumption in 2006 as compared to last year. The per capita consumption of beer in India is very low as compared to other countries in Europe and America. At present the per capita consumption is 0.7 litre per annum, but industry experts predict that this may rise to around 20 litres in the next 10 years. Considering the expected increase in consumption and the current growth trends, the future of Indian beer market looks bright and seems set for continuous double digit growth in the coming years. The market for flaked rice will predominantly consist at buyers from group especially of urban and semi-urban areas. Even the people of low-income group can also buy as the products are directly consumed along with jaggery and from coconut pieces by rural folk.
Plant capacity: 10 MT/Day.Plant & machinery: 52 Lakhs.
Working capital: -T.C.I: Cost of Project :214Lakhs.
Return: 28.00%Break even: 61.00%
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RICE BRAN OIL (SOLVENT EXTRACTION)- Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Plant Layout

Rice is an important food crop. It is consumed by more than half of the world’s population living in the developing countries. The demand of rice is increasing every day with the rise in population. It is therefore imperative to have continuous and concerted efforts to increase rice production to keep pace with the demand. Among the several approaches, varietal improvement through development of varieties with inherent high yielding potential, resistance to major biotic and abiotic stresses and adaptable to various rice growing environment is of paramount importance. Rice bran is a by- product resulting from the processing of rice. Even though the process, which consists in removing certain outer layers of the caryopsis, is basically the same in all cases, it can be carried out in a number of ways, some of which have a vital bearing on the characteristics of the end product. The bran thus produced may have quite different properties; therefore their particular identity should be differentiated and maintained. Rice bran is the main source of rice oil. The majority of available bran continues to be used for animal feeds without being extracted for the oil. Rice oil, also called rice bran oil, has been used extensively in Asian countries. Rice oil is a minor constituent of rough rice when compared with the carbohydrate and protein content. Two major classes of lipids are present: those internal within the endosperm and those associated with the bran. The internal lipids contribute to the nutritional, functional, and sensory qualities of rice. Rice bran oil is truly “The World’s Healthiest” edible oil, containing vitamins, antioxidants, nutrients and Trans fat free. It is not just delicate and flavorful; it can help lower cholesterol, fight diseases, enhance the immune system, and fight free radicals and more. Rice bran oil is extremely light, versatile and delicious. Used to fry, sauté, salad dressings, baking, dipping oils and where ever you use cooking oil. It is amazing cooking oil- light, healthy and also best in taste. Rice bran oil is vastly superior to traditional cooking oils and can be considered nutraceutical (food as medicine) oil that is perfect for all your healthy cooking needs. Rice bran oil is quickly becoming a favorite in commercial frying to replace hydrogenated oils that contain trans fat. This is due to rice bran oils health, flavor and performance benefits. Rice bran is a by-product of the rice milling process. Rice bran is the most important source of edible oil among the unconventional sources. Rice bran is the brown coating around the white starchy rice kernel, which is obtained by de-husking paddy and polishing the rice. While white rice holds little nutritional value, the bran that is removed contains 65 percent of the rice kernel’s nutrients and boasts a bounty of healthful benefits. The thin brown layer that is milled off in the processing of white rice, rice bran is just as effective as the other bran in fighting high cholesterol and providing high-grade fiber. USES & APPLICATION The crude bran oil thus obtained can be used for manufacture of soap, emulsifiers, fatty acid, plasticisers, cosmetics and tocoferol (vitamin E) etc. Crude rice bran oil is an edible grade vegetable oil intended for additional processing before human consumption. Crude rice bran oil is also source of high value added by-products. Thus, if the by-products are derived from the crude rice bran oil and the resultant oil is used as a feedstock for biodiesel, the resulting biodiesel could be quite economical and affordable. Crude rice bran oil is a rich source of high value-added byproduct. Therefore, use of rice bran oil as raw material for the production of biodiesel not only makes the process economical but also generates value added bio-active compounds. Crude rice bran oil helps reduce dust in feed, making it more palatable to animals. Moreover it acts as a lubricant in animal feed pelletization stage. Crude Rice bran oil is used as a raw material in manufacturing refined Rice bran oil. Rice bran with low levels of available carbohydrate (25 per cent) and high level of fat (20 per cent) can be considered as a good source of energy when used as a supplementary food for diabetics. Rice bran with 15 to 20 per cent oil can serve as a good source of energy and Essential Fatty Acids (EFA). It is also a commercial source of edible oil. Rice bran wax can be used in the preparation of candles, polishes, cosmetics, emulsifiers and other industrial preparations. It is the cuticle existing between the rice and the husk of the paddy, which comprises the germ the perricorp, and aleuronic layer. The bran is obtained as a by-product in rice milling during polishing of rice obtained after dehusking of paddy etc. MARKET SURVEY India produces about 80 million tonnes of paddy annually. This can yield about 5 million tonnes of rice bran and to the extent of 8 lakhs tonnes of rice bran oil. During 1983 - 84, the country processed only 13 lakhs tonnes of rice bran, though the installed processing capacity is around 32 lakhs tonnes. Production of rice bran oil is currently estimated at about 2 lakhs tonnes and hardly 10-15 per cent of it is of edible grade, although the potential availability is reckoned at about 8 lakhs tonnes. The wide gap between the actual production and the potential availability of rice bran oil is primarily due to the fact that at present around 70 per cent of the paddy produced in the country is processed through huller mills while only 30 percent is processed by modern Sheller mills. It has been estimated that huller mills number about 80,000 while there are only 28,000 modern Sheller mills. PRESENT MANUFACTURERS A G Fats Ltd. Agrawal Oil Extractions Ltd. Agro Tech India Ltd. Balaji Agro Oils Ltd. Bharani Oils Ltd. Boppana Oils Ltd. Cethar Foodoil Ltd. Chaitanya Oils Ltd. Globus Industries & Services Ltd. Goa Agro Oil Ltd. Godavari Edible Bran Oil Ltd. J R Foods Ltd. J S P Oils & Fats Ltd. K G N Agro Internationals Ltd. Kanakadurga Agro Oil Products Ltd. Kedia Overseas Ltd. Lakshmi Energy & Foods Ltd. Malwala Oils Ltd. Midland Industries Ltd. Modi Naturals Ltd. Morinda Overseas Inds. Ltd. Neha Oils Ltd. Patliputra Industries Ltd. Prakash Solvent Extractions Ltd. Raghunath Cotton & Oil Products Ltd. Ravindra Solvent Oils Ltd. Rice Oil & Foods Ltd. S K M Animal Feeds & Foods (India) Ltd. Sambandam Solvent Extraction Ltd. Satyakala Agro Oil Products Ltd. Sethia Oil Inds. Ltd. Sethia Oils Ltd. Shanti Kunj Solvent Ltd. Shree Madhav Edible Products Ltd. Shree Shakthi Agro Oils Ltd. Siddaganga Oil Extractions Pvt. Ltd. Siris Agro Ltd. Sona Oil & Chemical Inds. Ltd. Sonitpur Solvex Ltd. Sree Tulasi Solvent Extractions Ltd. Sri Murugarajendra Oil Industry Ltd. Srihitha Refineries Ltd. Sudha Agro Oil & Chemical Inds. Ltd. Tara Health Foods Ltd. Thapar Agro Mills Ltd. Unique Organics Ltd. Vegepro Foods & Feeds Ltd. Vijay Agro Products Pvt. Ltd.
Plant capacity: 388 MT/DayPlant & machinery: Rs. 615 Lakhs
Working capital: -T.C.I: Cost of Project: Rs. 1760 Lakhs
Return: 30.02%Break even: 47.16%
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RICE MILLING UNIT - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue

Rice (Oryza sativa L.) is one of the leading food crops of the world, and is produced in all the continents. Rice was an important food even before the dawn of written history. One centre of origin of cultivated rice is thought to have been in South east Asia. That is in eastern India. Indo- China and Southern China, Another probably was in Africa. Rice is one of the most important food grains. It is used in almost all homes as eatables. It has good filling capacity as a food grains. Rice is one of the leading food crops of the world. However, a comparatively small amount of rice moves in world because a high percentage of the world rice crop is consumed in the countries where it is produced. Human civilization has depended upon cereals from its dawn. Rice is the principal cereal group grown in warm humid areas of subtropical region mainly Pakistan, India, Burma, Indo China, Japan etc. Maize is an important cereal grown in America, South Africa, Argentina, Brazil USSR & China. Rice is generally considered to be a tropical crop. It is, however, an important crop in subtropical and temperature zones. Rice is in fact the principal cereal food in Asia and in some countries in Africa and Latin America and is used as food in all countries in the world. In many Asian countries, the average individual gets half or more of his total calorific intake from rice. The "Soutellum" divide the "Endosperm" which is the main starchy portion of the grain, from the "ambary" or germ". The purposes of rice milling are to separate the husk (shelling) and the outer bran forms the kernel. The crop area and production of rice in the world are second only to wheat. The world Rice Crop area is only about 58% as much as that for wheat. Over 95% of the world production of rice is used for human food. The production in India (about 40 million tonnes) forms about 40 percent of total production of all food grains. There are a number of big rice plates in India apart from about 60,000 small rice mills of less than 2 tonnes per hour capacity. However, there is still a scope for setting up mini rice plant in various parts of India with a view to meet the local demand and providing employment to local people. Brown rice has a greater food value than white, Because the outer coating of brown rice contains added minerals and protein, As a food rice is low in fat and (compared with other cereal grains) in protein. Brown rice is considered to hold greater food value than its white grain counterpart. Brown rice does not get milled, thereby keeping its darker color. Like white rice, brown rice has its husks removed during the cultivation process. Brown rice contains 8-percent protein and is a good source of thiamine, niacin, riboflavin, iron and calcium. Traditionally, brown rice is the least favorite of all the rice’s. The Rice milling is the process that helps in removal of hulls and bran’s from paddy grains to produce polished rice. Rice is rich in genetic diversity with thousands of varieties grown throughout the world. Rice has been one of man's most important foods. Today, this unique grain helps sustain two-thirds of the world's population. It is life for thousands of millions of people. It is deeply embedded in the cultural heritage of their societies. About four-fifths of the world's rice are produced by small-scale farmers and are consumed locally. Thus rice milling is the process of removing husk and part of bran from paddy in order to produce edible rice. Husk which is woody is not edible and must be first removed. A part of the bran (including germ) also should be remove to make the rice easy to cook and digest. USES AND APPLICATION All of the Principal cereal crops are used for food. Rice, wheat and Rye are used primarily as human food. Maize, sorghum, and Millet are important foods in some countries but are generally considered to be feed crops. Barley and oats have important uses for human food and beverages but most of the production is used for feed. Rice is used mainly as food in the form of whole milled grain cooked in water. It may also be used as flour, or in broken form. Rice is a fairly high cost commodity which limits its use in industrial products. However, rice milling by products have many uses. Since hulls or husks make up about 20% of the rough rice as it is received at the mill, considerable effort has been made to find uses for them. At one time most of the hulls were used as a fuel in the steam plants which provided power for rice mills but this is no longer a common practice. At present time hulls are used primarily in feeds, as an adjunct to prevent caking in fertilizers, for mixing with small seeded forage plants for reseeding ranges, for animal and poultry bedding, and as loose insulating material in walls of building and cold storage facilities. Finely ground hulls are also suitable for use in phenolic resins and in phenol formaldehyde plywood glues. Rice hulls are seldom used for the production of methyl alcohol, acetic acid, and other products because cheaper sources are available. They are not suitable for making paper or rayon pulps because of their short fibers and relatively low alpha – cellulose content etc. MARKET SURVEY Rice is one of the most important food crops of India in term of both area, production and consumer preference. India is the second largest producer and consumer of rice in the world. Rice production in India crossed the mark of 100 million MTnes in 2011-12 accounting for 22.81% of global production in that year. The productivity of rice has increased from 1984 kg per hectare in 2004-05 to 2372 kg per hectare in 2011-12. Indian share in global rice production has been hovering in the range of 19.50 to 24.52 % .Indian share dipped below 20 percent only in 2009-10. Production of rice in India is expected to drop this year from 104.3 million MT to 101.80 million MT (including 11.11 million MT rabi production) due to lower kharif output pegged at almost 90.69 million MT. PRESENT MANUFACTURERS A V I Export (India) Ltd. Agrawal Oil Extractions Ltd. Ambalica Enterprises Ltd. Ankit India Ltd. Arvind Kumar Nand Kumar Ltd. B C L Industries & Infrastructures Ltd. B G H Exim Ltd. Cargill India Pvt. Ltd. Chaman Lal Setia Exports Ltd. Daawat Foods Ltd. Dolphin International Ltd. Doon Valley Rice Ltd. Emmsons International Ltd. G R M Overseas Ltd. Goel International Pvt. Ltd. Graintec India Ltd. Jagdamba Foods Ltd. K J International Ltd. K R B L Ltd. Kohinoor Foods Ltd. L T Foods Ltd. Lakshmi Energy & Foods Ltd. M K International Ltd. Mega (India) Ltd. Modern Flour Mills Ltd. Navjivan Roller Flour & Pulse Mills Pvt. Ltd. Olam Exports (India) Ltd. Oswal Agro Furane Ltd. P K S Ltd. Padam Cotton Yarns Ltd. Petro Plast Industries Ltd. Punjab Basmati Rice Ltd. Punjab Greenfield Resources Ltd. R T Exports Ltd. Rameswarlal & Co. Ltd. Rashel Agrotech Ltd. Rei Agro Ltd. S K Roller Flour Mills Ltd. S S A International Ltd. Sachdeva & Sons Inds. Pvt. Ltd. Sachdeva & Sons Rice Mills Ltd. Shakti Bhog Foods Ltd. Shakti Bhog Snacks Ltd. Shree Giriraj Inds. Ltd. Shree Gobind Udyog Ltd. Shree Gopal Vanaspati Ltd. Shree Sanmati Rice Ltd. Shri Lal Mahal Ltd. Shri Lal Mahal Overseas Ltd. Shri Vardhman Overseas Ltd. Shri Vishnu Eatables (India) Ltd. Sri Ramalinga Choodambikai Mills Ltd. Sudarshan Overseas Ltd. Sun Agro Foods & Exports Ltd. Sunstar Overseas Ltd. Thapar Agro Mills Ltd. Unified Agro Inds. (India) Ltd. Usher Agro Ltd. Ushodaya Enterprises Pvt. Ltd. Victor Foods India Ltd.
Plant capacity: 289 MT/DayPlant & machinery: Rs. 236 Lakhs
Working capital: -T.C.I: Cost of Project: Rs. 1074 Lakhs
Return: 38.03%Break even: 46.93%
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