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Rice and Rice Based Products, Value Added Products of Broken Rice

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FRUCTOSE SYRUP FROM BROKEN RICE (HFS 90%)- Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities

Glucose syrup is a popular substitute for sugar. It is more commonly referred to as corn syrup because its main ingredient is usually cornstarch. From a strictly chemical perspective, glucose syrup is the proper term for any liquid starch consisting of carbohydrates. In addition to cornstarch, it can be made from any form of starch, including wheat, rice or potatoes. Because of its successful and easy bonding with dry or solid substances, this syrup is the preferred sweetener for candy, chewing gum, jams, jellies and canned fruit. The main benefit of this syrup over regular granulated sugar is its non-crystallizing properties. It is also praised for its preservative qualities. Makers of chocolate, ice cream and bakery products also prefer this syrup to sugar. Ice cream makers appreciate the anti-melting feature it adds to the frozen treat. Cream and fruit fillings in bakery products get a lot of their fluffiness and bulk from this type of syrup. Non-sweet foods and drinks also benefit from glucose syrup. The syrup also aids in fermentation and brewing processes utilized in beer and alcohol production. The high carbohydrate content preferred in processed baby foods is provided by the addition of this sugar substitute as well. Products not normally associated with sugar or sweeteners, such as pharmaceuticals, also contain this versatile syrup. It is used to flavor cough syrups and to make the coatings on vitamin and medicine tablets. Chewing tobacco is flavored with glucose syrup as well, which makes it appealing to the palate. The tobacco used in cigarette production is treated with this syrup solution to smooth out the taste of the tobacco. Both products also remain fresher longer due to the addition of this sweet additive. Non-consumables, such as leather, benefit from glucose syrup used in the tanning process. Dipping leather in glucose syrup gives it an appealing, glossy shine and makes the grain look fine. The syrup also makes the leather more pliable. When incorporated into oil extraction procedures, glucose syrup aids in the thickening process and adds gumming properties. Along those same lines, it stabilizes glues and adhesives and aids in keeping concrete from hardening too quickly. High fructose syrup is one kind of colorless or light yellow, transparent ropy liquid. It is gentle and sweet with special odour of fructose with neither any abnormal taste nor impurities. It has two types: one is 42%, the other is 55%. Fructose is processed from hydrolyzed rice starch and contains fructose a simple sugar carbohydrate, just like sucrose. It is about 95% sweeter than sucrose, less expensive than sugar, and mixed well in many foods. The content of fructose is more than 42% of total carbohydrates. USES & APPLICATION For human health, it can stimulate the metabolism of blood alcohol, which is helpful to prevent the damage caused by the excessive blood alcohol. A patient with 500ml fructose (40%) injection mainlined will gain good recovery. Fructose is one of natural carbohydrates that consist in fruits as well as in honey. With high sweet it can substitute for sucrose, which has some advantages: Fructose, also called "fruit sugar", is another important hexose found in many fruits and vegetables. Fructose satisfies the "sweet tooth", tasting twice as sweet as sucrose so it can be used in lower amounts. With good sweet sense and taste it is favorable for the use in carbonated drinks, beverages. It has already be used in some big drinks such as Coca Cola. Pepsi-Cola etc. It can improve textures and enhance colors without masking natural flavors, as in canned fruits and vegetables. So, it has already been a king of good sweetener in the beverage industry. It maintains moisture so cakes or breads keep soft, fresh without going stale and longer shelf life. It can depress freezing to prevent crystal formation in ice cream and other frozen desserts and keep products soft and delicious. Fructose is widely used in beverages, carbonated drinks, fruit drinks, breads, cakes, tinned fruits, jams, succades, dairy foods etc. MARKET SURVEY Indian tops the list sugar producing countries. The status of sugar industries in India, indicates that the existing sugar mills are a typical mix of old and new plants. Per capita consumption of sugar and other products like Gur and Khandsari is going up and is expected to increase from 12.3 and 12.5 kg to 17.0 kg and 16.0 kg respectively by the end of this century. Studies on the raw material situation for the last 13 years reveal, that cane production has stagnated at about 60 tons per hectare with less than 1% increase per year from 1977-78 to 1989-90. Any scope of enhanced production of sugar-cane must come mainly from the development of high yielding varieties and improved farm practices. The limitation of traditional sources for meeting the ever increasing demand of sweeteners must be recognized. Therefore, manufacture of sweeteners based on starchy materials offers an attractive source to fill up the demand-supply gap of sugar as suggested by experts. The Indian scene of HFCS industry is at a nascent stage. One or two units engaged in this field are either in the establishment stage or had stopped producing HFCS due its high cost of production and poor demand in the consumer sector. The production and consumption of this particular product is not only limited due to its high cost, but also due to a general non-awareness about HFCS in the society. So, promotion of HFCS industry also demands an intensive campaign, highlighting the important advantages of HFCS, especially its rapid metabolism process in the human body and independence of insulin. The know-how for the manufacture of maize starch and its subsequent conversion to liquid glucose, meltodextrines, dextrose and sorbitol is indigenously available. HFCS is finding an increased use in soft drinks manufactured in the advanced countries. 50% to complete replacement of sugar with HFCS has been permitted in the U.S.A. Soft drink manufacturers in the country may also be persuaded to opt initially for at least 15-20% replacement. Gradually, other industries like bakery, processed foods, ice-creams etc., should also consider sugar replacement by HFCS.
Plant capacity: 30 MT/DayPlant & machinery: Rs. 343 Lakhs
Working capital: -T.C.I: Cost of Project: Rs. 1525 Lakhs
Return: 24.28%Break even: 55.59%
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Rice Flakes from Broken Rice (Used in Beer Industry)- Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Plant Layout

Rice flakes are tasty flakes that are created using rice grains. The process for creating rice flakes involves parboiling the rice, then flattening the grains to product a solid flake. There are a number of rice flake recipes used in Asian cuisine. Often in western countries, rice flakes are used to create cereals and different types of snacks. The creation of rice flakes begins with parboiled rice. This helps to soften the grain and prepare it for processing. Once the rice is tender, the cooked grains are rolled, and then flattened. The thickness of the flattened rice will depend on the amount of pressure that is applied which is then allowed to dry completely. The dried sheets are then run through another rolling process to create simple flakes. At this point in the process, the rice flakes may be packaged for use as a dry cereal, or used as an ingredient in recipes for a side dish, or used to create desserts or even snack foods. Rice flakes are known by several names such as flaked Rice, Beaten rice, Aval, Avalakki, Poha and Chiwda. Rice flake is one of the many traditional products in India. With this background, the CFTRI developed a process for improved Rice flaking. The improved process has the advantage of increase in yield and better quality products, besides economic utilization of by-products. Rice Flakes are produced from medium-grain rice and are widely used in brewing industry for clean and crisp beers. Rice Flakes can be used up to 40% of the total grist. Uses Rice Flakes are used as breakfast food. In India, rice flakes are famous by the names like poha/chiwda when cooked as breakfast meal. Rice flakes are mixed with milk when consumed as cereal. Wide application of Rice Flakes is in the application of beer industry to produce beer. One common use of rice flakes is to create a simple dessert that is somewhat similar to the rice pudding commonly served in Western countries. This approach involves adding milk and sugar to the rice flakes and allowing them to steep in the mixture for a short time. The consistency of the finished dish is somewhat like that of cooked oatmeal. Rice flakes can also be mixed with other dried grain flakes to create a tasty breakfast cereal. When combined with nuts and dried fruit, the rice flakes can also serve as a healthy snack alternative. A traditional dish using rice flakes is known as banhcom in Vietnam. Rice is harvested directly from the fields. Rather than parboiling, the rice is roasted and then flattened by hand using a mortar and pestle. This helps to remove the husk or hull of the rice grain. A range of spices is added to the flakes and the mixture is cooked long enough to allow the flavors to mingle. While rice flakes have traditionally been associated with food preparation in eastern countries, the flakes have become more readily available in the West in recent years. It is possible to purchase packaged rice flakes in most grocery stores and supermarkets that carry Asian foods. In addition, many health food stores carry rice flakes as both a cereal and a healthy ingredient for various types of vegetarian dishes. Market Survey Rice flakes from broken rice used in beer industries, which is cheap convenient and is an innovated concept. The product is used in beer industry which finds a prominent place in alcoholic beverages. It has an excellent domestic demand. In India about 32 beer units are registered with DGTD with a total installed capacity of the order of 132,200 Kilo Litres per year. The capacity utilization during the last few years has been around 156 percent. So, it has to be assessed that in the coming years the new unit may come up to production considering the 60% of the total licenses. Similarly demand is increasing day by day to meet the requirement of indigenous as well as export market. Formulations of beer manufacturing are done with the view of availability of the raw materials in that particular part of the World where the brewery is proposed to be established. In most of the parts of the world, barley is universal source of beer extraction. But, beers are manufactured from Chamomile flowers and powdered gingers etc. as well. The manufacturing processes and quality control measure can make the beer nutritious, energy packed and refreshing. Among all the alcoholic drinks beer has become so common. The Indian beer industry seems to be in upswing mode as 2006 seems to be the best year as far as the growth is considered. Last year there was a growth of 20% while in the last five years the industry registered a growth of 7 to 8% year on year basis. Industry analysts say tax and levies on beer are anticipated to fall over the next 2 to 3 years, driving down retail prices by25 to 50%. The per capita consumption of beer in India is very low as compared to other countries in Europe and America. At present the per capita consumption is 0.7 litre per annum, but industry experts predict that this may rise to around 20 litres in the next 10 years. Considering the expected increase in consumption and the current growth trends, the future of Indian beer market looks bright and seems set for continuous double digit growth in the coming years. The demand and consumption pattern is entirely related to the scope of beer industry in India. The market for flaked rice will predominantly consist of buyers from group especially of urban and semi-urban areas. Even the people of low-income group can also buy as the products are directly consumed along with jaggery and from coconut pieces by rural folk. BEER Presently, some 36 units are manufacturing beer in India with an estimated output of 670 mn litres. In consumption, India holds the 29th position with the annual consumption growing by 8% per year. Per capita consumption of beer is as low as half-a-litre as against 128 litres in Germany, 129 litres in New Zealand and 116 litres in Denmark. Even China has a per capita consumption of 20 litres. The Indian beer industry has shifted towards the strong beer segment. The ratio in mild-strong beer has shifted from 66:34 in 1993-94 to 45:55. In the mild beer, segment, Kingfisher, Golden Eagle and Royal Challenge are the main brands. In the strong beer segments Haywards 5000, Haywards 2000, Knockout, Khajuraho are dominant. In the standard segment of over 55 mn cases, United Breweries has the lion's share. Few Major Players are as under:- Arlem Breweries Ltd. [Merged] Arthos Breweries Ltd. Associated Breweries & Distilleries Ltd. [Merged] Aurangabad Breweries Ltd. Balaji Distilleries Ltd. [Merged] Blossom Industries Ltd. Buckingham Distilleries & Breweries Ltd. [Merged] Castle Breweries Ltd. Central Distillery & Breweries Ltd. [Merged] Charminar Breweries Ltd. [Merged] Cobra Indian Beer Pvt. Ltd. Devans Modern Breweries Ltd. Doburg Lager Breweries Ltd. [Erstwhile] East Coast Breweries & Distilleries Ltd. [Merged] Foster’s India Ltd. Haryana Breweries Ltd. [Merged] Herbertsons Ltd. [Merged] High Range Breweries Ltd. [Merged] Hindustan Breweries & Bottling Ltd. Impala Distillery & Brewery Ltd. India Tourism Devp. Corp. Ltd. Indo Lowenbrau Breweries Ltd. [Merged] Kalyani Breweries Ltd. [Merged] Kesarval Beverages Ltd. [Merged] Kool Breweries Ltd. Lilasons Breweries Ltd. Lilasons Industries Ltd. Malabar Breweries Ltd. [Merged] Mangalore Breweries & Distilleries Ltd. [Merged] McDowell & Co. Ltd. [Merged] Millennium Beer Inds. Ltd. [Merged] Mohan Breweries & Distilleries Ltd. Mohan Meakin Ltd. Mohan Rocky Springwater Breweries Ltd. Mount Shivalik Breweries Ltd. Mount Shivalik Inds. Ltd. Mysore Breweries Ltd. [Merged] Mysore Wine Products Ltd. [Merged] Pals Distilleries Ltd. Phipson & Co. Ltd. [Merged] Pincon Spirit Ltd. Premier Breweries Ltd. [Merged] Punjab Breweries Ltd. [Merged] Rainbow Breweries Ltd. Rajasthan Breweries Ltd. Rochees Breweries Ltd. [Merged] Salamander Distillers Ltd. [Merged] Shaw Wallace Distilleries Ltd. [Merged] Sica Breweries Ltd. [Merged] Skol Breweries Ltd. Skol Breweries Ltd. [Merged] Som Distilleries & Breweries Ltd. Tripti Alcobrew Ltd. United Breweries Ltd. Vinedale Distilleries Ltd. Winsome Breweries Ltd.
Plant capacity: 3000 MT/annumPlant & machinery: Rs. 72 Lakhs
Working capital: -T.C.I: Cost of Project: Rs. 297 Lakhs
Return: 26.00%Break even: 49.00%
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Rice Bran Oil (Solvent Extraction) - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Plant Layout

Rice is an important food crop. Rice bran is a by- product resulting from the processing of rice. It is the main source of rice oil. The majority of available bran continues to be used for animal feeds without being extracted for the oil. Rice oil, also called rice bran oil, has been used extensively in Asian countries. Rice bran oil is extremely light, versatile and delicious. Used to fry, sauté, salad dressings, baking, dipping oils and where ever you use cooking oil. It is amazing cooking oil- light, healthy and also best in taste. The crude bran oil can also be used for manufacture of soap, emulsifiers, fatty acid, plasticisers, cosmetics and tocoferol (vitamin E) etc. India produces about 80 million tonnes of paddy annually. This can yield about 5 million tonnes of rice bran and to the extent of 8 lakhs tonnes of rice bran oil. Production of rice bran oil is currently estimated at about 2 lakhs tonnes and hardly 10-15 per cent of it is of edible grade, although the potential availability is reckoned at about 8 lakhs tonnes. The wide gap between the actual production and the potential availability of rice bran oil is primarily due to the fact that at present around 70 per cent of the paddy produced in the country is processed through huller mills while only 30 percent is processed by modern Sheller mills. Present Manufacturers A G Fats Ltd. Agrawal Oil Extractions Ltd. Agro Tech India Ltd. Balaji Agro Oils Ltd. Bharani Oils Ltd. Boppana Oils Ltd. Cethar Foodoil Ltd. Chaitanya Oils Ltd. Globus Industries & Services Ltd. Goa Agro Oil Ltd. Godavari Edible Bran Oil Ltd. J R Foods Ltd. J S P Oils & Fats Ltd. K G N Agro Internationals Ltd. Kanakadurga Agro Oil Products Ltd. Kedia Overseas Ltd. Lakshmi Energy & Foods Ltd. Malwala Oils Ltd. Midland Industries Ltd. Modi Naturals Ltd. Morinda Overseas Inds. Ltd. Neha Oils Ltd. Patliputra Industries Ltd. Prakash Solvent Extractions Ltd. Raghunath Cotton & Oil Products Ltd. Ravindra Solvent Oils Ltd. Rice Oil & Foods Ltd. S K M Animal Feeds & Foods (India) Ltd. Sambandam Solvent Extraction Ltd. Satyakala Agro Oil Products Ltd. Sethia Oil Inds. Ltd. Sethia Oils Ltd. Shanti Kunj Solvent Ltd. Shree Madhav Edible Products Ltd. Shree Shakthi Agro Oils Ltd. Siddaganga Oil Extractions Pvt. Ltd. Siris Agro Ltd. Sona Oil & Chemical Inds. Ltd. Sonitpur Solvex Ltd. Sree Tulasi Solvent Extractions Ltd. Sri Murugarajendra Oil Industry Ltd. Srihitha Refineries Ltd. Sudha Agro Oil & Chemical Inds. Ltd. Tara Health Foods Ltd. Thapar Agro Mills Ltd. Unique Organics Ltd. Vegepro Foods & Feeds Ltd. Vijay Agro Products Pvt. Ltd.
Plant capacity: 388 MT/DayPlant & machinery: Rs. 615 Lakhs
Working capital: -T.C.I: Cost of Project: Rs. 1760 Lakhs
Return: 30.02%Break even: 47.16%
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Rice Flakes from Broken Rice (Used in Beer Industry) - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Production Schedule

Rice flakes are tasty flakes that are created using rice grains. Rice Flakes are used as breakfast food and are famous by the names like poha/chiwda when cooked as breakfast meal. Rice flakes can be consumed with milk as cereal. Wide application of Rice Flakes is in the application of beer industry to produce beer. Rice flakes can also be mixed with other dried grain flakes to create a tasty breakfast cereal. Rice flakes from broken rice used in beer industries, which is cheap convenient and is an innovated concept. The product is used in beer industry which finds a prominent place in alcoholic beverages. It has an excellent domestic demand. In India about 32 beer units are registered with DGTD with a total installed capacity of the order of 132,200 Kilo Litres per year. The capacity utilization during the last few years has been around 156 percent. So, it has to be assessed that in the coming years the new unit may come up to production considering the 60% of the total licenses. Similarly demand is increasing day by day to meet the requirement of indigenous as well as export market. Few Major Players are as under:- Arlem Breweries Ltd. [Merged] Arthos Breweries Ltd. Associated Breweries & Distilleries Ltd. [Merged] Aurangabad Breweries Ltd. Balaji Distilleries Ltd. [Merged] Blossom Industries Ltd. Buckingham Distilleries & Breweries Ltd. [Merged] Castle Breweries Ltd. Central Distillery & Breweries Ltd. [Merged] Charminar Breweries Ltd. [Merged] Cobra Indian Beer Pvt. Ltd. Devans Modern Breweries Ltd. Doburg Lager Breweries Ltd. [Erstwhile] East Coast Breweries & Distilleries Ltd. [Merged] Foster’s India Ltd. Haryana Breweries Ltd. [Merged] Herbertsons Ltd. [Merged] High Range Breweries Ltd. [Merged] Hindustan Breweries & Bottling Ltd. Impala Distillery & Brewery Ltd. India Tourism Devp. Corp. Ltd. Indo Lowenbrau Breweries Ltd. [Merged] Kalyani Breweries Ltd. [Merged] Kesarval Beverages Ltd. [Merged] Kool Breweries Ltd. Lilasons Breweries Ltd. Lilasons Industries Ltd. Malabar Breweries Ltd. [Merged] Mangalore Breweries & Distilleries Ltd. [Merged] McDowell & Co. Ltd. [Merged] Millennium Beer Inds. Ltd. [Merged] Mohan Breweries & Distilleries Ltd. Mohan Meakin Ltd. Mohan Rocky Springwater Breweries Ltd. Mount Shivalik Breweries Ltd. Mount Shivalik Inds. Ltd. Mysore Breweries Ltd. [Merged] Mysore Wine Products Ltd. [Merged] Pals Distilleries Ltd. Phipson & Co. Ltd. [Merged] Pincon Spirit Ltd. Premier Breweries Ltd. [Merged] Punjab Breweries Ltd. [Merged] Rainbow Breweries Ltd. Rajasthan Breweries Ltd. Rochees Breweries Ltd. [Merged] Salamander Distillers Ltd. [Merged] Shaw Wallace Distilleries Ltd. [Merged] Sica Breweries Ltd. [Merged] Skol Breweries Ltd. Skol Breweries Ltd. [Merged] Som Distilleries & Breweries Ltd. Tripti Alcobrew Ltd. United Breweries Ltd. Vinedale Distilleries Ltd. Winsome Breweries Ltd.
Plant capacity: 3000 MT/annumPlant & machinery: Rs. 72 Lakhs
Working capital: -T.C.I: Cost of Project: Rs. 298 Lakhs
Return: 26.82%Break even: 49.12%
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Rice Mill, Rice Bran Oil with Captive Power Plant (Integrated Unit)- Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study

Paddy is the most important and extensively grown food crop in the World. Rice grain (Oryza sativa) along with hulls/husk is known as paddy. Paddy seed contains a rough, hard and woody outer covering, called husk which make paddy as such inedible. It is the staple food of more than 60 percent of the world population. The rice which is obtained after milling is called raw rice. Nearly 60% of the total rice produced in India is subjected to parboiling. Parboiling is a hydrothermal treatment of paddy followed by drying before milling for the production of milled parboiled rice. In general, three major steps in parboiling i.e., soaking, steaming and drying have a great influence on the final characteristics and quality of parboiled rice. India is a second largest producer of rice in the world. On an average India produces 130 million tonnes of paddy and 79 million tonnes of milled rice. According to the solvent Extractor's Association of India, the total production of oil from indigenous sources amounted to 76.2 lakhs tonnes in oil year 2003-2004 and in the current oil year this is expected to rise to around 80.6 lakhs tonnes. The government estimated that the total shortfall in supply was of the order of about 6 lakhs to 7 lakhs tonnes. However, it imported about 11 lakhs tonnes last year, which is expected to go up to about 15 lakhs tonnes in the current year. Few Indian Major Players are as under:- A V I Export (India) Ltd. Agrawal Oil Extractions Ltd. Ambalica Enterprises Ltd. Ankit India Ltd. Arvind Kumar Nand Kumar Ltd. B C L Industries & Infrastructures Ltd. B G H Exim Ltd. Cargill India Pvt. Ltd. Chaman Lal Setia Exports Ltd. Daawat Foods Ltd. Dolphin International Ltd. Doon Valley Rice Ltd. Emmsons International Ltd. G R M Overseas Ltd. Goel International Pvt. Ltd. Graintec India Ltd. Jagdamba Foods Ltd. K J International Ltd. K R B L Ltd. Kohinoor Foods Ltd. L T Foods Ltd. Lakshmi Energy & Foods Ltd. M K International Ltd. Mega (India) Ltd. Modern Flour Mills Ltd. Navjivan Roller Flour & Pulse Mills Pvt. Ltd. Olam Exports (India) Ltd. Oswal Agro Furane Ltd. P K S Ltd. Padam Cotton Yarns Ltd. Petro Plast Industries Ltd. Punjab Basmati Rice Ltd. Punjab Greenfield Resources Ltd. R T Exports Ltd. Rameswarlal & Co. Ltd. Rashel Agrotech Ltd. Rei Agro Ltd.
Plant capacity: 17658100 MT/ Annum,Rice: 1296000 MT/ Annum,Rice Bran Oil: 6000 MT/ Annum,Deoiled Rice Bran Cake: 22500 MT/ Annum,Salable Power: 1750000 UnitsPlant & machinery: Rs.2391 Lakhs
Working capital: -T.C.I: Cost of Project: Rs.8269 Lakhs
Return: 32.00%Break even: 33.00%
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Rice Powder, Puttu and Wheat Powder - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities

Wheat flour is a powder made from the grinding of wheat used for human consumption. More wheat flour is produced than any other flour. Wheat varieties are called "soft" or "weak" if gluten content is low, and are called "hard" or "strong" if they have high gluten content. Hard flour, or bread flour, is high in gluten, with 12% to 14% gluten content, and has elastic toughness that holds its shape well once baked. Rice flour (also rice powder) is a form of flour made from finely milled rice. It is distinct from rice starch, which is usually produced by steeping rice in lye. Rice flour is a particularly good substitute for wheat flour, which causes irritation in the digestive systems of those who are gluten-intolerant. Rice flour is also used as a thickening agent in recipes that are refrigerated or frozen since it inhibits liquid separation. Rice flour may be made from either white rice or brown rice. To make the flour, the husk of rice or paddy is removed and raw rice is obtained, which is then ground to flour. Puttu is a South Indian and Sri Lankan breakfast dish of steamed cylinders of ground rice layered with coconut. It is highly popular in the Indian state of Kerala as well as in many areas of Sri Lanka, where it is also known as puttu. Puttu is served with side dishes such as palm sugar or chickpea curry or banana. India is ranked as the world’s largest producer of a number of agri-products including milk and dairy products and pulses .and the second largest producer of rice, wheat, sugar and cotton. India produces more than 200 million tonnes of different food grains every year. All major grains – rice, wheat, maize, barley and millets like jowar (great millet), bajra (pearl millet) & ragi (finger millet) are produced in the country. About 15 per cent of the annual production of wheat is converted into wheat products. There are 10,000 pulse mills in the country with a milling capacity of 14 million tonnes, milling about 75 per cent of annual pulse production. The country is self sufficient in grain production and is the second largest rice producer in the world with a 20 per cent global share. Primary milling of rice, wheat and pulses is the most important activity in food grains processing. As a whole it is a good project for entrepreneurs for investment. Few Indian Major Players are as under:- Ambe Agro Inds. Ltd. Ambuja Flour Mills Ltd. Anirudh Foods Ltd. Ankit India Ltd. Annamallai Industries Ltd. Aruppukottai Shri Ramalinga Roller Flour Mills Ltd. Avanti Feeds Ltd. Bambino Agro Inds. Ltd. Bambino Food Inds. Ltd. Bannari Amman Flour Mill Ltd. Brindavan Roller Flour Mills Ltd. Century Flour Mills Ltd. Daawat Foods Ltd. Delhi Flour Mills Co. Ltd. Parakh Foods Ltd. Patiala Flour Mills Co. Ltd. Pawan Udyog Ltd. Prahlad Flour Mills Ltd. Puja Agro Food Ltd. Puja Food Products Ltd. R K Patel Food Pvt. Ltd. Rohini Foods Pvt. Ltd. S K Roller Flour Mills Ltd. Sakthi Murugan Agro Foods Ltd.
Plant capacity: Wheat powder: 9.6 MT/ Day•Puttu: 4.8 MT/ Day•Rice Powder: 9.6 MT/ DayPlant & machinery: Rs. 62 Lakhs
Working capital: -T.C.I: Cost of Project : Rs. 256 Lakhs
Return: 27.00%Break even: 69.00%
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Rice Cultivation - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue, Plant Layout

Rice is the leading food crop in the developing world in terms of total world production. It represents the staple food for almost two-thirds of the world’s population. Rice provides 21% of global human per capita energy and 15% of per capita protein. However, the world’s stocks of stored rice grain have been falling in negative correlation to each year’s consumption levels which now exceeds actual annual production. Rice is generally considered a semi-aquatic annual grass plant, which can be grown under a broad range of climatic conditions. Cultivated rice belongs to the species O. sativa and O. glaberrima. While O. sativais the predominant species, O. galberrimais cultivated on a limited scale and only in Africa. The major rice producers in 2010 were China, India, Indonesia, Bangladesh, Vietnam and Myanmar producing alone more than 75% of the world production. Rice grain comprises the edible rice caryopsis of fruit enclosed in a protective covering, the hull (husk). During the milling process, rough rice is milled to produce polished edible grain by first subjecting to dehusking and then to the removal of brownish outer bran layer known as whitening. Finally, polishing is carried out to remove the bran particles and provides surface gloss to the edible white portion. The duration of growth for cultivated rice varies from 80 to 280 days and can be generally divided into early (80–130 days), intermediate (130–160 days) and late (160+days) maturing cultivars. In the rice plant, three growth phases can be distinguished: the vegetative phase – when the plant begins to partition assimilation to the developing panicle; the reproductive phases with panicle (flowering) development; and the ripening or grain-filling phase which begins after anthesis and ends at maturation. The duration of growth for cultivated rice varies from 80 to 280 days and can be generally divided into early (80–130 days), intermediate (130–160 days) and late (160+days) maturing cultivars. In the rice plant, three growth phases can be distinguished: the vegetative phase – when the plant begins to partition assimilation to the developing panicle; the reproductive phases with panicle (flowering) development; and the ripening or grain-filling phase which begins after anthesis and ends at maturation. As a whole it is a good project for entrepreneurs for investment.
Plant capacity: Rice Paddy: 72500 MT/ Annum•Rice Straw as by product: 145000 MT/ AnnumPlant & machinery: Rs. 1741 Lakhs
Working capital: -T.C.I: Cost of Project : Rs. 4418 Lakhs
Return: 9.00%Break even: 10.00%
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Rice Flakes from Broken Rice (used in Beer Industry)-Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials,Feasibility Study,Investment Opportunities

Rice flakes are tasty flakes that are created using rice grains. The process for creating rice flakes involves parboiling the rice, then flattening the grains to product a solid flake. There are a number of rice flake recipes used in Asian cuisine. Often in western countries, rice flakes are used to create cereals and different types of snacks. One common use of rice flakes is to create a simple dessert that is somewhat similar to the rice pudding commonly served in Western countries. This approach involves adding milk and sugar to the rice flakes and allowing them to steep in the mixture for a short time. The consistency of the finished dish is somewhat like that of cooked oatmeal. Rice flake is used in Beer industry. Rice Flakes or Poha (also called beaten rice) is a de-husked rice which is flattened into flat light dry flakes. These flakes of rice swell when added to liquid, whether hot or cold, as they absorb water, milk or any other liquids. The thicknesses of these flakes vary between almost translucently thin (the more expensive varieties) to nearly four times thicker than a normal rice grain. This easily digestible form of raw rice is very popular across Nepal, India and Bangladesh, and is normally used to prepare snacks or light and easy fast food in a variety of Indian cuisine styles, some even for long-term consumption of a week or more. It is known by a variety of names in India.
Plant capacity: 20 MT/dayPlant & machinery: Rs 194 Lakhs
Working capital: -T.C.I: Cost of Project : Rs 459 Lakhs
Return: 26.00%Break even: 56.00%
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Rice Mill, Rice Bran Oil with Captive Power Plant (Integrated Unit)

Paddy is the most important and extensively grown food crop in the World. Rice grain (Oryza sativa) along with hulls/husk is known as paddy. Paddy seed contains a rough, hard and woody outer covering, called husk which make paddy as such inedible. It is the staple food of more than 60 percent of the world population. Rice is mainly produced and consumed in the Asian region. India is a second largest producer of rice in the world. Rice milling is the process of removing the husk along with a part of bran from paddy. The economics of rice milling industries is largely dependent on the useful commercial utilization of its by-products. Husk, Bran and Broken Rice are the by-products of the rice milling industries. Rice husk can be converted to a useful form of energy to meet the thermal and mechanical energy requirement for the mills themselves.This sector is currently in the process of major transformation that will ensure sufficient and reliable supply of power to every house in the country.Rice Bran is a very nutritional product and it contains about 16% to 18% oil. Rice bran oil is loaded with vitamin E components. 105 units working on rice bran as raw material make considerably profit by extracting rice bran oil.As a whole it is a good project for new entrepreneurs to invest. Few Indian Major Players are as under • Agrawal Oil Extractions Ltd. • Cargill India Pvt. Ltd. • Daawat Foods Ltd. • Doon Valley Rice Ltd. • Jagdamba Foods Ltd. • Kohinoor Foods Ltd. • Punjab Basmati Rice Ltd. • Rei Agro Ltd. • Shree Gopal Vanaspati Ltd. • Sun Agro Foods & Exports Ltd.
Plant capacity: Rice:1,170,000 MT/annum Rice Bran Oil:50,000 MT/annum Deoiled Rice Bran Cake:187,500 MT/annum Salable Power:130,500 Th. Units/annumPlant & machinery: Rs 238 crore
Working capital: -T.C.I: Cost of Project: Rs 565 crore
Return: 28.00%Break even: 44.00%
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PUFFED RICE (Muri)

Puffed Rice is a commonly consumed commodity as a pastime snack. It can be used in combination with nuts such as groundnut or roasted and salted cashews; with fried gram; with Jaggery and coconut gratings, or dusted with salt and spices after enrobing with oil. Since the product is easily digested and assimilated, it finds a wide acceptance among a cross section of the households. It is a versatile product with an excellent market potential. Today the snack food is one of the most important areas of the food industry. Designing snack foods today can be a complex process to meet changing consumers taste and expectations and elusive search for something unique that also appeals to a wide variety of people. Puffed rice is an ingredient of bhelpuri, a popular Indian chaat (snack). It is offered to Hindu gods and goddesses in all poojas in the South Indian states of Kerala and Tamil Nadu. Pilgrims of Sabarimala often pack puffed rice in their Irumudikettu along with jaggery meant to be offered to Lord Ayyappan. Tamil saints say that Lord Ganesh loves pori, so it should be offered to him without fail. As a whole it is a good project for entrepreneurs to invest. Few Indian Major Players are as under • Ashok Pauwa Factory • Jhaveri Organic Farm • Parampara Organic • Rajat Agro Industries • Koner Food Product
Plant capacity: Puffed Rice (Muri):1200 MT/annumPlant & machinery: Rs 6 lakhs
Working capital: -T.C.I: Cost of Project: Rs 28 lakhs
Return: 29.00%Break even: 74.00%
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Information
  • One Lac / Lakh / Lakhs is equivalent to one hundred thousand (100,000)
  • One Crore is equivalent to ten million (10,000,000)
  • T.C.I is Total Capital Investment
  • We can modify the project capacity and project cost as per your requirement.
  • We can also prepare project report on any subject as per your requirement.
  • Caution: The project's cost, capacity and return are subject to change without any notice. Future projects may have different values of project cost, capacity or return.

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