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Pipes and Tubes Based Projects

Pipes and tubes are an important part in our surrounding. Pipe of all types and sizes is critical in building, construction, chemical, energy, and other industrial applications. The pipe and tubes industry is expected to experience considerable change and varying growth rates in these uncertain economic times. The global export market of the steel pipes is stated to be close to $27 billion a year with the US, Western Europe, Australia, and Japan being the biggest importers. India is one of the major exporting nations including Indonesia, Malaysia and Thailand.

Steel pipe industry in India consists of firms mainly engaged in manufacturing seamless or welded steel pipes or tubes or ferrous metal pipe or tube fittings. Growing oil and gas demand across the world and the zeal with which oil companies are investing on adding pipeline infrastructure promise higher revenues for Indian steel pipes makers. A huge pent-up demand for pipes has cropped up over the last few months. For the refining industry, pipes are the most economical way to transport oil and gas.

Considering the quantum and nature of consumption, the major end-uses of seamless tubes/pipes have broadly been classified under the following heads: Oil and gas exploration, tool jointing material, refinery, anti-friction bearing industry, industrial boilers, anti-friction bearing industry, power boiler industry, automobile, earthmoving machinery, fertilizers, miscellaneous industries etc.

The building & construction industries along with the oil & gas sector are the major market places for pipe. With the construction market booming and further development of new markets http://konac.kontera.com/javascript/lib/imgs/grey_loader.gif

for steel pipes ranging from commercial framing to water pipes, the future of steel tubing industry certainly looks bright. Significant consolidation and rationalization of excess capacity has occurred in some segments, while cost containment and improved process and quality control measures have led to productivity gains and quality improvements across the entire pipe industry.
The five major steel producers in India include Steel Authority of India (SAIL), Tata Iron and Steel, Jindal Vijaynagar Steel (JVSL), Essar Steel and Ispat Industries.

The coming years will see production of more petroleum products and electrical energy are expected to pick up to meet the domestic demand and sustaining future supplies which would require heavy investment in E&P activities and power projects which would drive the demand for seamless pipes and tubes. In order to exploit the full potential of the domestic as well as overseas markets, the Indian pipe manufacturers should focus on continuous quality. Apart from that the feasibility of infrastructure projects in ports, roads, airports and railways with private-sector majority ownership is already in the pipeline.

We can provide you detailed project reports on the following topics. Please select the projects of your interests.

Each detailed project reports cover all the aspects of business, from analysing the market, confirming availability of various necessities such as plant & machinery, raw materials to forecasting the financial requirements. The scope of the report includes assessing market potential, negotiating with collaborators, investment decision making, corporate diversification planning etc. in a very planned manner by formulating detailed manufacturing techniques and forecasting financial aspects by estimating the cost of raw material, formulating the cash flow statement, projecting the balance sheet etc.

We also offer self-contained Pre-Investment and Pre-Feasibility Studies, Market Surveys and Studies, Preparation of Techno-Economic Feasibility Reports, Identification and Selection of Plant and Machinery, Manufacturing Process and or Equipment required, General Guidance, Technical and Commercial Counseling for setting up new industrial projects on the following topics.

Many of the engineers, project consultant & industrial consultancy firms in India and worldwide use our project reports as one of the input in doing their analysis.

We can modify the project capacity and project cost as per your requirement.
We can also prepare project report on any subject as per your requirement.

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Forging Unit For Manufacturing Oil/Gas Pipe Fitting - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Production Schedule

Metals is general and steel particular can be worked into useful shapes by hammering or pressing. This method of metal working is known as forging. A large variety of forgings produced finds applications in innumerable industries including machine building, chemical and pharmaceuticals, textiles, paper and pulp, water sewrage treatment, fertilizers and power plants etc. The demand of steel forgings has been growing for last 2-3 decades. So, there is a good scope for setting up a new forging unit.
Plant capacity: 90 MT/DayPlant & machinery: 631 Lakhs
Working capital: -T.C.I: 2926 Lakhs
Return: 49.00%Break even: 32.00%
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OCTG TUBE AND FITTINGS - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue

Piping may represent as much as 25 percent of the cost of a chemical-process plant. The installed cost of piping systems varies widely with the materials of construction and the complexity of the system. The economics also depends heavily on the pipe size and fabrication techniques employed. O.C.T.G tube is used in the oil company to deliver mineral oil through this pipe. It is used in the manufacturing of pump parts and gas lift valves. It is largely used in the food and chemical processing industries. Pipes and tubes have varied applications in various industries mainly as transport media for liquid, semi liquid fluids and gases. The future demand is estimated by method of trend analysis. The trend in consumption being highly fluctuating attempt is made to harmonies the series with 3 years moving average. The export demand is estimated to be 7% of the total demand. This provides very good scope for new investment.
Plant capacity: 1500 MT / Annum Tubes, 600 MT/Annum FittingsPlant & machinery: 554 Lakhs
Working capital: N/AT.C.I: Cost of Project : 752 Lakhs
Return: 45.00%Break even: 48.00%
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Longitudinal Submerged Arc Welded [L-SAW] Pipes - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities

Pipes are the transporting tools used for carrying and transporting liquids like crude and refined petroleum oils, water, chemical and gases. With the increase in the demand of petroleum products, the transport of crude oil from the oil fields to the refineries has become a crucial factor. Different types of pipes are being used by the industrial houses and the use of pipes as a medium of transport is becoming more popular against the road and rail transport due to various reasons. Over the next five years the demand for pipes for the oil and gas sector will rise domestically and internationally estimated at 21,000 kms and 52,000 kms. respectively. There is a good future for existing as well as new entrepreneurs.
Plant capacity: 300000 MT/AnnumPlant & machinery: 123 Crores
Working capital: -T.C.I: Cost of Project 187 Crores
Return: 41.00%Break even: 51.00%
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Salt Glazed Stoneware Pipes & Fittings - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities

Stoneware pipes are used in sewerage lines. It is covered under the heading Structural Clay Product, which include the various items like building bricks, facing brick, industrial floor brick, chemical resistant bricks etc. Salt glazed pipes are used in chemical industry for transporting the highly corrosive chemical in addition to their use in sewerage lines. This industry plays a very important role in the economy of the country because there is specialization in this field on various aspects. There is a lot of scope for the industry producing the stoneware pipe, as it is required in various chemical industries, which involve corrosive chemicals. A new entrepreneur can well venture into this field.
Plant capacity: 12 MT/dayPlant & machinery: 31 Lakhs
Working capital: -T.C.I: 126 Lakhs
Return: 44.00%Break even: 45.00%
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Oxygen Gas Lancing Pipes, Ceramic Coated Pipes, Oxygen Lancing Tube Used in Steel Plants, Furnace and Foundries - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process

Manufacturing of steel tubes & pipes a Mechanical Engineering is mostly produced in large scale. ERW steel tubes are chiefly used in bicycles, transformers, L. P. Boilers, furniture industries etc. Till recently, seamless tubes and pipes constituted the largest single item of import for India. But new India makes a larger part of its requirements. Steel pipes are used in a variety of ways for innumerable applications from domestic to industrial field. Irrigation has become a potential user where pipes and tubes find an enormous use. In generators and oil or diesel/lubricating oil etc., as in ice factory these pipes are used to supply water. At present, the M.S. Pipe making capacity stands at 14.6 million tonnes of M.S. Pipe per year of which 11.4 million tonnes are accounted for by the integrated steel pipe plants and 3.6 million tonnes by mini steel pipe plants. The demand and consumption of conduit pipe is increasing every day. There is a good scope for new entrants.
Plant capacity: 3600 MT / AnnumPlant & machinery: 115 Lakhs
Working capital: -T.C.I: Cost of Project : 234 Lakhs
Return: 43.00%Break even: 57.00%
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Inner Grooved Copper Tube - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue

Ongoing rise of Air Conditioners and Refrigerators in the market and production in GCC and other part of the world and Heat Transfer Systems in engineering industries and automobile sectors all over the world, makes Copper tubes an essential and unmatched engineering material as Copper possesses superior heat transfer properties with excellent corrosion resistant. Seamless Copper Tubes meeting the specification requirements of ASTM B68, ASTM B280 and JIS H3300 for ACR applications are in a commanding and challenging position in the market. Conventional technology and tube mills are getting outdated as superior new generation software based tube mills have already shaped up and proved their efficiency and quality in production in this technology era and provides platform for producing superior quality tubes. As old companies with conventional machines struggle for their survival, as Quality and Cost are the prime concern governing the market and business world today, new ventures are shaping up and establishing bases to conquer the market. The market: Market analysis in the GCC bloc shows a positive growth and potential market segment exists within GCC countries. Exports to Asian and Middle East countries seems to be bright as exports from GCC incur lower freight charges, which enhances reduction in cost over material procurement at customers end as compared with imports from Japan or European countries. Market Demand Analysis Having considered the project concept, production process and technology, it deems fit to project the market demand for copper hollows. Copper hollows are used in three distinct types of air conditioning systems, viz. i. Window A/Cs ii. Split units iii. Central air conditioning systems Again, the Indian and GCC market for air conditioning copper tubes, two segments are conceptualized namely, a) ACR Tubes used in the manufacture of A/Cs systems – Primary users b) Service tubes for field used in contractual jobs – Secondary users UAE has two manufacturers of A/C units as detailed below: i. Sharjah and Kuwait Manufacturing Co. Ltd, Sharjah ii. French Gulf A/C & Refrigeration Co., Jebel Ali And one more company in the service field M/s. Juma Al Majid trading and contracting company. In Qatar several contractors are operating in the service fields and no primary user is being identified and yet to be ascertained the primary users of Copper Tubing. Saudi has two primary potential users SAMCO and AL ZAMIL and few contractors in the service field. Kuwait market details are not clear and the market position is yet to be studied. Though A/C manufacturers are not known, contracting field operation in the field is sure and a considerable quantum of copper hollows must be in marketable lead. There are two A/C manufacturers in Bahrain: i. Awal Products W.L.C., Manama ii. Al Khaja Establishment & Factories, Manama The sources of supply of seamless copper tubes are from Japan, USA, Finland and Belgium previously and a meager market segment is captured by east Asian countries. The overall size of market in GCC bloc at present is increased to 106000 MT according to trading information, magazines and ministerial reports and the market base getting expanded as A/C manufacturers are boosting up their operation in GCC region as a supply source to many middle east countries. Besides, market band can be established in Asian countries and in Europe as the market demand is high and the present source is only Japan and once the quality seal is established, can out weigh the Japan market as supplies from GCC fetch considerable gain to the customers on freight charges. Why Copper tube Plant to be need to set up in India First Inner groove Copper Tube Plant INDIA and get pioneer status Ultra Modern Port Facilities Modern International Airports Accessibility to the Customers Best Government Policies to promote Hi-tech Industries Relief from import duty exemption on imports of machinery and raw material for some period. Soft Loans with low interest rates. Fully serviced Industrial Estates/Free Trade Zone across the country offers investors a comprehensive infrastructure to set up a manufacturing base. An Excellent Urban Network of Roads & Waterways to most Middle East Countries and Europe. Better Information Technology Set up Middle East, South Africa, USA, some European countries and India are importing Copper tubes from China, Japan and South East Asian Countries. If we manufacture these Copper Tubes either in India, we can capture these markets easily since we are nearby and the Quality and Price are so attractive.
Plant capacity: 12000 TPAPlant & machinery: -
Working capital: -T.C.I: 65 Crores
Return: 1.00%Break even: N/A
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G.I. PIPE FITTINGS - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue

Pipe fittings are used to connect pieces of pipe made of different materials viz. connecting galvanized to copper or cast-iron drain pipe to transits. Fittings that are commonly available are ¼ to 4. There are many kinds of joints, such as elbows, unions, tees, sockets bushings, plugs etc. pipe fittings are being, used for changing the direction of air or liquid in potable water systems, tube-well mines, etc. Engineering industries have established themselves on a strong and sound basis. As a result, India has emerged on top nation with names like Bharat Heavy Electricals Ltd., Indian Telephone Industries, Hindustan Machine Tools, etc. Jindal pipes has established itself among other top brands in the world.
Plant capacity: 1500 MT /Annum Plant & machinery: 101 Lakhs
Working capital: -T.C.I: Cost of Project : 280 Lakhs
Return: 43.00%Break even: 52.00%
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STAINLESS STEEL TUBES / PIPES - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue

Stainless Steel tubes are widely used in the dairy & food processing industries, heat exchangers, evaporators, cooling units, stock lives and condensers, such as those used in chemical digestive food liners, blow lines, evaporation pulp and paper industry, pharmaceutical industry production flow lines, aircraft tubing, hydraulic lines, air conditioning and pressurizing tubes, oil lines, electrical controls and switches, fuel lines, flexible joints & connections, exhaust turbine assemblies, oxygen tanks, stationary, etc. so there is a good demand of such products. The demand for steel pipes and tubes is increasing day by day, especially in the automobile industry.
Plant capacity: 600 MT/Annum Plant & machinery: 101 Lakhs
Working capital: -T.C.I: Cost of Project : 282 Lakhs
Return: 41.00%Break even: 57.00%
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SEAMLESS TUBES - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue, Plant Economic

Manufacturing of steel tubes and pipes is basically a large scale engineering industry. Mild steel demand as raw material for pipe and tubes manufacture units are fully met with indigenous sources. Seamless tubes have a variety of uses. They are used in boilers, bearings, hydraulic cylinders, generic engineering equipment and oil exploration,
Plant capacity: 1,20,000 MT/Annum Plant & machinery: 653 Lakhs
Working capital: -T.C.I: Cost of Project : 2274 Lakhs
Return: 46.00%Break even: 58.00%
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HDPE PIPES - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue, Plant Economics

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Plant capacity: 2300 Running Ft/DayPlant & machinery: Rs. 103 Lakhs
Working capital: -T.C.I: Cost of Project : Rs. 393 Lakhs
Return: 42.00%Break even: 45.00%
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Information
  • One Lac / Lakh / Lakhs is equivalent to one hundred thousand (100,000)
  • One Crore is equivalent to ten million (10,000,000)
  • T.C.I is Total Capital Investment
  • We can modify the project capacity and project cost as per your requirement.
  • We can also prepare project report on any subject as per your requirement.
  • Caution: The project's cost, capacity and return are subject to change without any notice. Future projects may have different values of project cost, capacity or return.

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