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Pipes and Tubes Based Projects

Pipes and tubes are an important part in our surrounding. Pipe of all types and sizes is critical in building, construction, chemical, energy, and other industrial applications. The pipe and tubes industry is expected to experience considerable change and varying growth rates in these uncertain economic times. The global export market of the steel pipes is stated to be close to $27 billion a year with the US, Western Europe, Australia, and Japan being the biggest importers. India is one of the major exporting nations including Indonesia, Malaysia and Thailand.

Steel pipe industry in India consists of firms mainly engaged in manufacturing seamless or welded steel pipes or tubes or ferrous metal pipe or tube fittings. Growing oil and gas demand across the world and the zeal with which oil companies are investing on adding pipeline infrastructure promise higher revenues for Indian steel pipes makers. A huge pent-up demand for pipes has cropped up over the last few months. For the refining industry, pipes are the most economical way to transport oil and gas.

Considering the quantum and nature of consumption, the major end-uses of seamless tubes/pipes have broadly been classified under the following heads: Oil and gas exploration, tool jointing material, refinery, anti-friction bearing industry, industrial boilers, anti-friction bearing industry, power boiler industry, automobile, earthmoving machinery, fertilizers, miscellaneous industries etc.

The building & construction industries along with the oil & gas sector are the major market places for pipe. With the construction market booming and further development of new markets http://konac.kontera.com/javascript/lib/imgs/grey_loader.gif

for steel pipes ranging from commercial framing to water pipes, the future of steel tubing industry certainly looks bright. Significant consolidation and rationalization of excess capacity has occurred in some segments, while cost containment and improved process and quality control measures have led to productivity gains and quality improvements across the entire pipe industry.
The five major steel producers in India include Steel Authority of India (SAIL), Tata Iron and Steel, Jindal Vijaynagar Steel (JVSL), Essar Steel and Ispat Industries.

The coming years will see production of more petroleum products and electrical energy are expected to pick up to meet the domestic demand and sustaining future supplies which would require heavy investment in E&P activities and power projects which would drive the demand for seamless pipes and tubes. In order to exploit the full potential of the domestic as well as overseas markets, the Indian pipe manufacturers should focus on continuous quality. Apart from that the feasibility of infrastructure projects in ports, roads, airports and railways with private-sector majority ownership is already in the pipeline.

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Cast Iron Earth Pipes with Flanges - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities

Most of the old Cast Iron pipes are cast vertically but this type has been largely superseded by spun iron type manufactured up to a diameter of 900 mm. Though the cast iron pipe has the disadvantages of heavy weight, and consequent high transport costs, short length, leading to higher laying and jointing cost, low tensile strength, liability to defect of inner surface, it is widely used because of its good lasting qualities. There are many examples of cast iron mains in this country which continue to give satisfactory services even after a century of use. Cast of Iron pipes and fittings are being made in this country for more than a century. The production capacity exceeds more than 3,00,000 tons per annum. Due to its strength and corrosion resistance, C.I. pipes can be used in soils and for water of slightly aggressive character. They are well suited for pressure mains and laterals where tapping are made for house connections. It is preferable to have coating inside and outside of the pipe. Pipe flanges are protruding rims, edges, ribs, or collars used to make a connection between two pipes or between a pipe and any type of fitting or equipment component. Pipe flanges are used for dismantling piping systems, temporary or mobile installations, transitions between dissimilar materials, and connections in environments not conducive to solvent cementing. Uses & Applications Cast iron soil pipe and fittings are used primarily in building construction for sanitary and storm drain, waste, and vent piping applications. The product is installed in residential construction, hospitals, schools, and in commercial and industrial structures. For this reason, the pattern of cast iron soil pipe shipments and sales is directly related to the pattern of building/construction activity. In buildings, the principal assembly of this piping is installed within the partitions and serves the tub, lavatory, and water closet fixtures. The main line in this assembly is the cast iron soil stack, which runs vertically from the building drain up through the structure and through the roof. Waste lines are connected to this main soil stack, and vent lines may also be tied in at a point above the highest fixture. Market Survey India needs to grow faster than the conservative assumption at a GDP close to 10 percent a year. Cities grow rapidly, there will be rapid population growth and industry specific developments relating to massive usage of ductile iron pipes. The real life expectancy of cast iron pipe is unknown, but is usually estimated at 100 years or more. The oldest operating cast iron main is that at Versailles, France, installed in 1664. In United States and in Canada there are more than 500 members of the Cast Iron Pipe Century Club, a unique organization composed of cities or utilities have cast iron pipe still in service after 100 years. In India, Electro steel Castings Limited (ECL) was the first to set up a Ductile Iron Pipe Plant. Ductile Iron Pipe, a product of advanced metallurgy, offers unique properties for conveying water under pressure, and other piping uses. ?
Plant capacity: 2000 NOS./DayPlant & machinery: 371 Lakhs
Working capital: -T.C.I: 1572 Lakhs
Return: 24.00%Break even: 45.00%
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HDPE Pipes - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue, Plant Economics

Provision of drinking water supply, or in other words `piped' water supply to urban and rural population, constitutes an important aspect of developmental programmes in many countries. Among several materials for pipes and fittings, plastics, though of recent origin, have offered vast potentialities both economical and technical, for exploitation by the engineers, architects and builders of the plastic materials, polyethylene (high density). These HDPE pipes and fittings have a high degree of corrosion resistance, are light in weight. Yet tough and durable, have excellent, hydraulic properties, excellent thermal properties, weather ability. High density polyethylene (HDPE) is being used as drainage pipe material because it is lightweight, corrosion resistant, easy to install, and has a low maintenance cost. The design of HDPE corrugated drainage pipe is based on the assumption that the pipe will deform and thus relieve stress. Consequently, ductility is an essential parameter to accommodate allowable deflection during the pipe’s service life. HDPE resins with low ductility can lead to unexpected cracking in the pipe, brought on by a process called slow crack growth. To minimize such cracking, the stress crack resistance (SCR) of HDPE resins must be properly evaluated. HDPE is very flexible and can endure harsher site handling than more brittle polymers like PVC. Flexibility also allows turns in the piping system without the need for additional joints. Uses and Applications The plastic pipes are replacing the conventional pipes because of many advantages they have over other piping systems. Some of the main advantages of plastic pipes systems are light weight, easy to handle and installation, better flow characteristics, corrosion and installation resistant, lower power requirement during water transmission, cheap in length to length cost. Plastic pipes are durable and may last for as long as 50 years or more. Following are the bulk consumers of HDPE/LDPE pipes and fittings in India: Central public works departments, State public works departments, Housing Boards, Urban development authority like DDA, M.E.S., Municipal Boards, Water Works and district boards, Department of atomic energy, Various Jal Nigam, Public Health departments, Process Industries and Power Houses etc. The main objectives of the use of plastics in agriculture are to increase the cultivated area; to improve the environment of the crop, thereby increasing quality and productivity; and to facilitate the transport and storage of the produce. In the broad sense, uses of plastics in agriculture may be classified into two main groups. The first group is much interesting which is for water management and allied areas like lining of reservoirs, ponds, canals; mulching; storage and shading areas on a large scale. The other group includes the application of plastics to replace traditional materials used in agriculture. Market Survey Plastics, a material of the new generation, has been growing up faster than was expected since the 1980s. With restrictions on the use of wood to conserve forests, its importance has grown phenomenally. Because of its light weight, ease in maintenance and natural sparkle, it is substituting not only wood but also metals and glass. The automobile industry, the white and brown goods and the packaging industries, all offer expanding prospects. Polymers are classified into thermoplastics and thermosettings. Thermoplastics include elastomers (unvulcanised), polyvinyl chloride (PVC), polyethylene (PE), polystyrene (PS), polyurethane (PU) and other resins. Thermosettings include elastomers (vulcanised), polyethylene (crosslinked), phenolics, alkyds, polyesters. The industry has expanded along with expansion of diverse applications areas such as packaging, extrusions, blow mouldings and industrial mouldings for automobiles, telecommunications, white goods. User segments include electrical appliances, domesticware, leatherite, decorative laminates, fittings and fixtures, construction industry (extrusions), automobile components, machinery and equipment, water tanks, pipes and fittings, drink bottles, medical appliances, weather protection. The opportunities are also opening up with the expansion and sophistication of food pro cessing, automobiles, entertainment electronics and appliances. Besides these, industry's contributions have been vital in areas of rural electrification, telecommunication, horticulture, medicare, apart from a perceptible change in living styles and standards. Polymers have found uses in all spheres of life with demand for better materials, greater functional utility, more economical packaging and versatile and durable all weather products. Illustratively, the hilly regions of east India, or the drought prone districts of Rajasthan, Gujarat and Tamil Nadu demand moulded tanks in thousands.
Plant capacity: 4.80 MT / DayPlant & machinery: Rs. 112 Lakhs
Working capital: -T.C.I: Cost of Project : Rs. 400 Lakhs
Return: 38.00%Break even: 44.00%
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Stainless Steel Tubes & Pipes by Extrusion and Pilgering Process - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study

Stainless Steel is a common name for metal alloys that consist of 10.5% or more Chromium (Cr) and more than 50% Iron (Fe). Although it is called stainless a better term for it is highly stain resistant. By adding chromium to low carbon steel gives it stain resistance. The three main types of stainless steels are austenitic ferritic and martensitic. These three types of steels are identified by their microstructure or predominant crystal phase. There are different grades and surface finishes of stainless steel to suit the environment the alloy must endure. Stainless steel is used where both the properties of steel and resistance to corrosion are required. Uses and Applications Stainless steels resistance to corrosion and staining, low maintenance and familiar lustre make it an ideal material for many applications. There are over 150 grades of stainless steel of which fifteen are most commonly used. The alloy is milled into coils sheets plates bars wire and tubing to be used in cookware cutlery household hardware surgical instruments major appliances industrial equipment (for example in sugar refineries) and as an automotive and aerospace structural alloy and construction material in large buildings. Storage tanks and tankers used to transport orange juice and other food are often made of stainless steel because of its corrosion resistance and antibacterial properties. Stainless steel pipes are used in petrochemicals fertilizers dairy industries power stations and nuclear plants. Other corrosion resistant applications as of food processing industry are also significant users. These pipes are used extensively by Nuclear Fuel Corporation. Market Survey Oil sector absorbs nearly 60% of seamless pipes while some 30% are consumed by bearings and boiler manufacturers. Apart from a number of small producers in the organized sector a very large informal sector also exists. The organised secondary sector contributes substantially to the total market requirement of all large dia pipe market. Steel tubes industry is poised for a 30% growth in the wake of a growing demand in the infrastructure construction sector mainly in scaffolding in buildings. The sector has grown dramatically in the recent past at a record 20% growth owing to several infrastructure projects lined up by the government and the private sector. Present Manufacturers C S T Valinox Ltd. Choksi Tube Co. Ltd. Interfit Techno Products Ltd. Kinjal Metals Ltd. Neeka Tubes Ltd. Prakash Steelage Ltd. Ratnamani Metals & Tubes Ltd. Suraj Chemtech Ltd. Tubetec Seamless Ltd.
Plant capacity: 10 MT/DayPlant & machinery: Rs.1148 Lakhs
Working capital: -T.C.I: Cost Of Project : Rs. 3194 Lakhs
Return: 19.00%Break even: 38.00%
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E.R.W. Galvanized Steel Pipes - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue

GI Pipes/ Galvanized pipes are steel pipes covered with a protective coating of zinc that greatly reduces its tendency to corrode and extends its life expectant galvanized steel tubes are covered by a layer of zinc & are used for varied applications. These are available in various size and shapes based on the customer’s requirements. These tubes are natural corrosion resistant and hold functional durability, even in outdoor environments. Apart from preventing water corrosion, it is equally effective in dry, indoor environments. Electric Resistance Welded Pipe uses the high frequency induction heating (HFI) process to manufacture pipes ranging in nominal diameter from 219 mm (8,58 inch) to 610 mm (24 inch), and in wall thickness. In order to ensure completely smooth pipes, welds are scarfed both internally and externally. Immediate confirmations of welds are assured as pipes pass through a multi-probe ultrasonic inspection system located after the welding and scarfing stations. Following ultrasonic assessment, weld joints are induction heated to normalize the metallic structure of the weld. Normalizing also improves toughness of the steel in the region and significantly decreases the weld line corrosion effect. Prior to hydrostatic testing, pipes are sized to required tolerances before being cut to length and the ends bevelled. Weld seams is again ultrasonically tested. Pipes are inspected, weighed and can be varnished and marked prior to final inspection and dispatch, or transferred to the coating and lining plants for corrosion protection treatment. Uses & Applications These are pipes suitable for irrigation and water supply, plumbing, cold storage applications, scaffolding, antenna and telecom towers, water wells etc. GI pipes for various purposes depending upon the requirements of our customers. These pipes and tubes find diverse applications in the following sectors: Air and Water Line - Main water supply, Plumbing / Pumping, Chilled Water Line, Sewerage, Firefighting equipment, Waste water conveying, Cooling tower, Air duct, Chimney, Compressed Air line, Refrigerated line, in cold storage, Gas piping LPG cylinder supporting ring, Chemical transportation. It may be used in residential water supply lines, but not gas lines because natural gas causes the zinc to flake off and clog the system. It's not frequently used for water supply lines because the minerals in the water react with the galvanizing material and form scale, which builds up over time and will eventually clog the pipe. For industrial purpose it could be used in Industrial water lines/plant piping, Waste waterlines, Scaffoldings, Electrical Cable conduits, Gas/Natural gas pipe lines, Oil pipe lines, Cooling towers, LPG & other non-toxic gas pipelines, Cold storages, Vehicular chassis and frames, Idlers & belt conveyors Market Survey Steel pipes are primarily of two types, seamless and welded. Seamless pipes and tubes are used in both oil and non-oil sectors in a wide range of applications as line pipes, casing pipes, production tubings, drill pipes and the like. In the oil sector, API (American Petroleum Institute) standard pipes are preferred for line pipes and casing pipes. Oil sector absorbs nearly 60% of seamless pipes, while some 30% are consumed by bearings and boiler manufacturers. According to the London-based Iron and Steel Statistics Bureau (ISSB), steel tubes industry is poised for a 30% growth in the wake of a growing demand in the infrastructure construction sector, mainly in scaffolding in buildings. The sector has grown dramatically in the recent past at a record 20% growth owing to several infrastructure projects lined up by the government and the private sector. The use of steel rods and bars in stadia, railway stations, multiplexes and gas pipeline has been replaced with steel tubes, fuelling further growth potential for the tube industry. Salem plant (of Steel Authority of India) created awareness of stainless steel also in areas other than utensils. As a result, it found its way increasingly into processing industry, construction, railways and engineering industry. From 85%, the consumption of stainless steel by the utensil manufacturing sector dropped down to nearly 75%. As against the high level of stainless steel used for utensils in India, only 35% is used in the developed countries. India utilizes only about 12% of stainless steel in industrial applications as against 19% in developed countries. Out of total stainless steel produced, more than 70% of production is of SS 200 grade series, while SS 300 grade series constitutes just 15 to 20%. India also has good facilities for stainless steel long products like bars, wire rods and wires which have good prospects in Europe, USA and South East Asian region. Few Indian Major Players are as under: A N S Steel Tubes Ltd. Aravali (India) Ltd. Asrani Tubes Ltd. Bhawani Industries Ltd. Binjrajka Steel Tubes Ltd. Gemini Steel Tubes Ltd. J T L Infra Ltd. Maharashtra Seamless Ltd. Nav Bharat Tubes Ltd. Samana Steels Ltd. Surya Global Steel Tubes Ltd. Thapar Concast Ltd. Tube Investments Of India Ltd. Vallabh Steels Ltd.
Plant capacity: 60 MT/Day.Plant & machinery: Rs.701 Lakhs.
Working capital: -T.C.I: Cost of Project:Rs.2462 Lakhs.
Return: 28.00%Break even: 40.00%
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Stainless Steel Tubes & Pipes by Extrusion and Pilgering Process - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study

Stainless Steel is a common name for metal alloys that consist of 10.5% or more Chromium (Cr) and more than 50% Iron (Fe). Stainless steel does not readily corrode, rust or stain with water as ordinary steel does. Stainless steel pipes are used in petrochemicals, fertilizers, dairy industries power stations and nuclear plants. Other corrosion resistant applications as of food processing industry are also significant users. Steel pipes are primarily of two types, seamless and welded. Seamless pipes and tubes are used in both oil and non-oil sectors in a wide range of applications as line pipes, casing pipes, production tubings, drill pipes. Oil sector absorbs nearly 60% of seamless pipes, while some 30% are consumed by bearings and boiler manufacturers. Steel tubes industry is poised for a 30% growth in the wake of a growing demand in the infrastructure construction sector, mainly in scaffolding in buildings. The sector has grown dramatically in the recent past at a record 20% growth owing to several infrastructure projects lined up by the government and the private sector. The 200 series of stainless steel developed in India has potential in every developing country including value added products like pipes and tubes and kitchen utensils. India also has good facilities for stainless steel long products like bars, wire rods and wires which have good prospects in Europe, USA and South East Asian region. Few Major Players are listed below: C S T Valinox Ltd. Choksi Tube Co. Ltd. Interfit Techno Products Ltd. Kinjal Metals Ltd. Neeka Tubes Ltd. Prakash Steelage Ltd. Ratnamani Metals & Tubes Ltd. Suraj Chemtech Ltd. Tubetec Seamless Ltd.
Plant capacity: 3000 MT /AnnumPlant & machinery: 1168 Lakhs
Working capital: -T.C.I: Cost of Project: 3215 Lakhs
Return: 19.00%Break even: 38.00%
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Saw (Spiral & Longitudinal) Pipes - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Plant Layout

SAW pipe is Submerged Arc Welded pipe. They are the pipes formed by the process called Submerged Arc welding. There can be two types of SAW pipes: 1. LSAW-Longitudinal SAW and 2. HSAW- Helical SAW. (aka Spiral SAW). LSAW pipes are basically pipes formed by bending rectangular steel plates and are subsequently welded longitudinally (internally and externally) along the seam to form a pipe. HSAW pipes are pipes formed by conversion on Hot Rolled Coils and are subsequently welded internally and externally to form HSAW pipes. SAW process basically consists of an arc submerged in Flux used to weld the pipe. The flux is used to isolate the arc from the atmosphere. SAW pipes are manufactured by welding the edges of steel plates or by spiral welding of hot rolled coil (HR coil). The Saw Pipes manufactured from plates are called Longitudinal Submerged Arc Welded (LSAW) and are mainly used for transporting oil and gas (onshore/offshore). While, Helical Submerged Arc Welded (HSAW) pipes are made from HR coil,where the coil is welded spirally to give a shape of pipe and are mainly used for transporting oil and gas (onshore) and water transport. Apart from these, both the category of pipes can be used for structural applications also. Seamless pipes and tubes are used in both oil and non-oil sectors in a wide range of applications as line pipes, casing pipes, production tubings, drill pipes and the like. In the oil sector, API (American Petroleum Institute) standard pipes are preferred for line pipes and casing pipes. Oil sector absorbs nearly 60% of seamless pipes, while some 30% are consumed by bearings and boiler manufacturers. Any entrepreneur venture into this field will be successful. Few Indian Major Players are as under • Bengal Saws & Steel Products Pvt. Ltd. • Deccan Mechanical & Chemical Inds. Pvt. Ltd. • Jindal Saw Ltd. • Kohinoor Saw Mill Co. Ltd. • Lalit Pipes & Pipes Ltd. • Welspun Corp Ltd.
Plant capacity: SAW (Spiral & Longitudinal) Pipes: 166.7 MT/DayPlant & machinery: Rs 1942 Lakhs
Working capital: -T.C.I: Cost of Project: Rs 3201 Lakhs
Return: 27.00%Break even: 45.00%
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SAW (Spiral & Longitudinal) PIPES (Mobile Plant) - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities

SAW pipe is Submerged Arc Welded pipe. They are the pipes formed by the process called Submerged Arc welding. There can be two types of SAW pipes: 1. LSAW-Longitudinal SAW and 2. HSAW -Helical SAW. (aka Spiral SAW). LSAW pipes are basically pipes formed by bending rectangular steel plates and are subsequently welded longitudinally (internally and externally) along the seam to form a pipe. HSAW pipes are pipes formed by conversion on Hot Rolled Coils and are subsequently welded internally and externally to form HSAW pipes. SAW process basically consists of an arc submerged in Flux used to weld the pipe. The flux is used to isolate the arc from the atmosphere. Manufacturing facility for SAW pipes at the site by way of mobile plant. The mobile plant caters to customer requirement on location. There plants can be dismantled and re-erected within a short span. This unique feature helps in easy handling of pipes at site, meeting delivery schedules and cut down transportation cost thus making the project economical and viable.At site the mobile plant can produce pipes having diameter in excess of 18" up to 150" in various thicknesses, in single random length or double random length depending upon the project requirements. As a whole it is a good project for entrepreneurs to invest. Few Indian Major Players are as under • Bengal Saws & Steel Products Pvt. Ltd. • Deccan Mechanical & Chemical Inds. Pvt. Ltd. • Jindal Saw Ltd. • Kohinoor Saw Mill Co. Ltd. • Lalit Pipes & Pipes Ltd. • Welspun Corp Ltd
Plant capacity: SAW (Spiral & Longitudinal) Pipes: 83.3 MT/DayPlant & machinery: Rs 1387 Lakhs
Working capital: -T.C.I: Cost of Project: Rs 1802 Lakhs
Return: 11.00%Break even: 57.00%
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Plastic (HDPE, PVC, UPVC) Pipes - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost & Revenue

Plastic (HDPE, PVC, UPVC and RCC) Pipes [NPCS/4771/22821, 22826] PVC pipes are made out of a material known as polyvinyl chloride, a durable, strong plastic-like substance. Pipes are constructed from this material and used in various applications from plumbing to construction. The pipe is designed to be universal. All pipes are designed around specific requirements to ensure that multiple pipe sections will fit together. The ends of the pipe can either be smooth or grooved (similar to a screw). Because PVC pipes are used in many housing and commercial construction applications, it is important that each pipe is tested to ensure quality. UPVC pipes offer the most hygienic means of fluid transportation. They are highly capable in fighting attacks by fungi and are not subject to contamination. The inside surface which is extremely smooth, does not support any growth, encrustation or fuming, and no odour or taste is transmitted to the fluid being conveyed. This property is of prime importance for the transportation of potable water to towns and villages. The PVC pipes are much lighter than cast iron or A.C pipes. Because of their light weight PVC pipes are easy to handle, transport, and install. Solvent cementing techniques for jointing PVC pipe lengths is cheaper, more efficient and far simpler. PVC pipes do not become pitted or tuberculated and are unaffected by fungi and bacteria and are resistant to a wide range of chemicals. They are immune to galvanic and electrolytic attack, a problem frequently encountered in metal pipes especially when buried in corrosive soils or near brackish waters. PVC pipes have elastic properties and their resistance to deformation resulting from earth movements is superior compared to conventional pipe materials especially asbestos. PVC pipes and fittings market in India has grown at a CAGR of 12.5% during the period from FY’2009-FY’2014. In the past few years, government of India has initiated many new projects and investments in the irrigation sector. The focus of the government is on rural water management, which will be fulfilled only when there will be proper infrastructure for the transportation of water to the end-user. This factor will remain as one of the major drivers for the growth of PVC pipe industry in the country along with the expansion of housing sector and increasing demand for oil and gas transportation. Thus, due to demand it is a good project for entrepreneurs to invest. Few Indian Major Players are as under • Anant Extrusions Ltd. • Ashish Polyplast Ltd. • Captain Polyplast Ltd. • Dutron Plastics Ltd. • Dutron Polymers Ltd. • Fine Plast Polymers Ltd. • Finolex Industries Ltd. • Gwalior Polypipes Ltd. • Jain Irrigation Systems Ltd. • Jayshree Polytex Ltd. • Kimplas Piping Systems Ltd. (1996) • New Age Agritech Ltd. • Omega Pipes Pvt. Ltd. • Paragon Synthetics & Polymers Ltd. • Pioneer Polyfeb Ltd. • Profitcore Pipes Ltd. • Ram Telcom Ltd. • Raunaq Plastics Ltd. • Rekan Industries Ltd. • Samana Plastic Ltd. • Sanco Industries Ltd. • Sudhakar Plastic Pvt. Ltd. • Sudhakar Polymers Ltd. • Surya Polyvin Ltd. • Texmo Pipes & Products Ltd. • Tulsi Extrusions Ltd.
Plant capacity: HDPE Pipes:83.3 MT/Day, PVC Pipes: 83.3 MT/DayPlant & machinery: Rs 938 Lakhs
Working capital: -T.C.I: Cost of Project: Rs 2124 Lakhs
Return: 30.00%Break even: 50.00%
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Aluminium Collapsible Tubes (Printed) - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities

A collapsible tube is defined as a cylinder of pliable metal that can be sealed in such a manner that its contents, although readily discharged in any desired quantity, are protected from contact with air or moisture. Products so packaged must flow under pressure low enough not to damage the tube. Collapsible tubes are widely used as handy flexible packages for pastes and semi-liquids. As the tube is flattened out to expel its contents, the capacity of the tube is proportionately reduced without the introduction of air and the material in the tube does not suffer any deterioration. These are fabricated readily, and are strong enough to withstand processing, they are light in weight, easy to handle, and fairly cheap. They can be handled on high speed machines. This type of cans are properly sealed after filling the measured quantity, to keep the customer's faith on sealed material sealing also prevents dusting and other bad materials to mix with the product. Collapsible tubes are made from aluminium, tin coated lead, or lead tin alloy by cold extrusion. They consist of three parts, the main tube, a shoulder to one end of which a screened nozzle with orifice is fitted, and a molded cap to close the orifice, sometimes application of various design are attached to the nozzle with the help of mechanical or hand operated filling machines, the end is sealed by folding and crimping. Collapsible tubes were initially introduced for packing artists oil color. However, now its use has spread for packing a wide variety of products. These tubes are used for filling tooth paste, shaving creams, ointment and inks, etc. It is hygienic, non-toxic and non-absorbent and has a high heat transfer rate. Consequently, aluminium is an ideal tubing material for several process industry applications. Aluminium tubes look attractive in its natural state and its appearance can be further enhanced by a variety of finishes. In the packaging sector, aluminium is used in foils, cans, collapsible tubes and bottle caps. Hence, globally, the growth of the packaging industry hinges on growth in sectors like foods, beverages, and medicines. Any entrepreneur venture into this field will be successful. Few Indian Major Players are as under • Perfect Containers Pvt. Ltd. • Oriental Containers Ltd. • P Chhotalal Group • Deep Packaging Pvt. Ltd • Collapsible Tube Corporation • Gulati Extrusions Pvt. Ltd • Almin Extrusion • Patel Extrusion Group
Plant capacity: Aluminium Collapsible Tubes (Printed): 2,00,000 Nos/DayPlant & machinery: Rs 608 Lakhs
Working capital: -T.C.I: Cost of Project: Rs 1158 Lakhs
Return: 28.40%Break even: 41.58%
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Double Wall Corrugated Pipes - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue

A double wall pipe is the most common corrugated pipe design for drainage and sewage. Various different designs of pipes are available, such as single channel or double flow channels, and they all have in common a smooth inner surface for good flow rates and a corrugated layer. Double wall corrugated pipes can be produced with either one or two extruders. The latter allows walls with two different materials in a single pipe. In addition there are other corrugated pipe designs that can be found on the market, such as triple wall pipe (smooth inner and outer walls and a corrugated structural core) and Ultra Rip (smooth inner wall with concentric reinforcing ribs that encircle the pipe to provide higher ring stiffness). Corrugated pipes represent the ideal solution for the abduction of any kind of water, chemicals, affluent and sewers, because they combine the advantage of corrosion resistance. Typical properties that result in advantages in Corrugated Pipe can be summarized as follows. Higher mechanical resistance due to the structure of the pipe . Corrosion resistance , both of the external wall and internal wall in contact with the conveyed fluid. No protections such as coating, painting or cathodic are needed. Corrugated pipes are resistant to nearly all chemicals . Very long life , virtually infinite of the material which does not need maintaining. Low weight of pipes lengths that allows for the use of light laying and transport means. Few Indian Major Players are as under o Alom Extrusions Ltd. o Dutron Polymers Ltd. o Gwalior Polypipes Ltd. o Rex Polyextrusion Ltd. o Sicagen India Ltd. o Tijaria Polypipes Ltd.
Plant capacity: 20 Mt/DayPlant & machinery: Rs 808 Lakhs
Working capital: -T.C.I: Cost of Project:Rs 1510 Lakhs
Return: 27.25%Break even: 51.34%
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Information
  • One Lac / Lakh / Lakhs is equivalent to one hundred thousand (100,000)
  • One Crore is equivalent to ten million (10,000,000)
  • T.C.I is Total Capital Investment
  • We can modify the project capacity and project cost as per your requirement.
  • We can also prepare project report on any subject as per your requirement.
  • Caution: The project's cost, capacity and return are subject to change without any notice. Future projects may have different values of project cost, capacity or return.

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About NIIR PROJECT CONSULTANCY SERVICES

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NIIR PROJECT CONSULTANCY SERVICES (NPCS) is a reliable name in the industrial world for offering integrated technical consultancy services. NPCS is manned by engineers, planners, specialists, financial experts, economic analysts and design specialists with extensive experience in the related industries.

Our various services are: Detailed Project Report, Business Plan for Manufacturing Plant, Start-up Ideas, Business Ideas for Entrepreneurs, Start up Business Opportunities, entrepreneurship projects, Successful Business Plan, Industry Trends, Market Research, Manufacturing Process, Machinery, Raw Materials, project report, Cost and Revenue, Pre-feasibility study for Profitable Manufacturing Business, Project Identification, Project Feasibility and Market Study, Identification of Profitable Industrial Project Opportunities, Business Opportunities, Investment Opportunities for Most Profitable Business in India, Manufacturing Business Ideas, Preparation of Project Profile, Pre-Investment and Pre-Feasibility Study, Market Research Study, Preparation of Techno-Economic Feasibility Report, Identification and Selection of Plant, Process, Equipment, General Guidance, Startup Help, Technical and Commercial Counseling for setting up new industrial project and Most Profitable Small Scale Business.

NPCS also publishes varies process technology, technical, reference, self employment and startup books, directory, business and industry database, bankable detailed project report, market research report on various industries, small scale industry and profit making business. Besides being used by manufacturers, industrialists and entrepreneurs, our publications are also used by professionals including project engineers, information services bureau, consultants and project consultancy firms as one of the input in their research.

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