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Floral Foam - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue, Plant Economics

Profile Floral Foam is the plastic spongy material that florists use to put their many beautiful flower designs in place. It has effectively replaced the conventional way of arranging flowers which entailed utilizing wet newspaper, twigs, chicken wire and pin holders. The recurring problem in the past with these traditional methods of flower arrangement is the shorter lifespan of the floral designs that may take hours to create. Using floral foams not only helps in keeping the artistic designs in place, but they also make your flowers last longer. Floral foams have become a permanent staple in the art of flower arrangement. By providing trouble free support for flowers, many designs have been made achievable, giving flower arranging artists more room to come up with every design that they can imagine. Made of phenol material, floral foams are used as a base for mostly every conceivable design. It also holds water of about forty times it weight, making flowers survive approximately seven to ten days after being stemmed or cut from the plant. Foam Ingredients A solid plastic, in the shape of a small resin granule known as polystyrene, is the key ingredient used to make dry, hard floral foam. Additives can be included in the manufacturing process and a blowing agent is added to make the melting material foamable. Polyurethane is the main ingredient in liquid foam, along with a hardening agent. Standard Foam: Brick Size: 23 x 11 x 8cm Density of foam brick: 1.45 - 1.60 lb/ft³ Water absorption rate: 30 - 75 seconds pH of water solution: 3.00 - 4.00 pH of top: 2.50 - 3.20 pH of bottom: 3.00 - 4.50 Amount of water intake: 1.80 - 2.00kg Water drainage: <3% after 6hrs Types of Floral Foam Liquid Foam: Wet foam is used for fresh flowers. Highly water absorbent and very fine and compact. The wet foam is also available in many forms. Some are shaped into balls or spheres, for making pomanders or interesting centerpieces. For the use of bridal bouquets, they come with plastic holders. For the use of wreaths, they come with a plastic container in the shape of doughnut or heart shape. It all depends on what you're making. Process: Liquid floral foam is created when polyurethane is mixed with a hardening agent, producing a liquid. The liquid, once molded with the hardening agent is bottled and sold to consumers for use independently. The liquid expands into a foam shape once placed into another container, filling it with foam the exact size and shape of the object containing it. You can purchase this type of foam in 1, 5 and 55 gallon containers. Store it in tightly sealed containers that are housed in areas that have a minimum temperature of 65 degrees but do not exceed 90 degrees F. Dry Hard Foam: This is used for artificial flower arrangements. It is non-porous and coarse. Process: Polystyrene resin granules are input into an extrusion machine similar to the extruder used to manufacture polyester carpet in order to melt the hard, plastic pellets into a moldable product. Heat and pressure inside the machine, along with any additives used and the blowing agent, melts the granules of polystyrene and moves them in liquid form into a mold or die within the machine. The granules are then shaped into the desired form and trimmed as needed. Color foam It comes in block form, powder form, cube form and sphere form. Colors baby pink, cherry, charcoal, violet, pumpkin, ivory, lime green, sunny yellow, fuchsia, blue, hunter green, royal blue, rusty red, prairie grass and plum. Market Potential Floral Foam was not considered as essential part for decoration but now a day’s floral foam is one of the key parts of floral arrangements & decoration. Commercial floriculture is as beneficiary of the policy of crop diversification in agriculture. The growth in this segment is reflected in rising domestic demand for flower and floral exports. Commercial floriculture is increasingly being considered a high remunerative economic activity by small and large farmers across the country and if the sector gets organized, there could be a massive Rs. 10,000 crore business opportunity! It is worthwhile noting that despite India's share in the $ 11 billion global market for flowers and flower products having touched just about 0.65 per cent, the growth potential is large. ?
Plant capacity: 3000000 Pcs (Each 50 gm)/AnnumPlant & machinery: 69 Lakhs
Working capital: -T.C.I: Cost of project : 284 Lakhs
Return: 42.00%Break even: 53.00%
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Solid Carbon Dioxide (Dry Ice) - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue

Profile Dry ice is the name given to carbon dioxide when it is in a solid state. Carbon dioxide is found in the earths atmosphere; it is a gas that humans exhale and plants use for photosynthesis. Carbon dioxide turns from gas to an opaque white solid while under pressure and at low temperatures, turning solid at 9 °F (178.5 °C). Dry ice is manufactured primarily in two forms, either as a block of dry ice which weighs over 50 lb (22.7 kg) or in small pieces that vary in size from the size of a grain of rice to a larger pellet. Dry ice does not melt, instead it sublimates, meaning the solid turns directly into a gas (bypassing the liquid state) as the temperature rises and the solid begins to dissipate. This unusual feature results in a smoking effect, and dry ice appears to be steaming as it sublimates. Dry ice itself is not poisonous, but the surface of the solid is so cold that it should not be touched without gloves. Also, while the gas is stable and inert, it is heavier than air and can concentrate in low areas or enclosed spaces. Properties The density of dry ice ranges from 1.4 to 1.6 grams per cubic centimeter. While the physical properties of dry ice and carbon dioxide gas are significantly different, their chemical properties tend to be similar. Dry ice normally exists in that solid physical state at significantly lower temperatures, any chemical reactions that carbon dioxide may normally undergo in the gaseous state can be severely inhibited in the solid state. Physical Characteristics Formula CO2 Molecular Weight 44.01 Appearance Colorless, odorless gas; colorless liquid, or white opaque solid (dry ice) Density Gas 0.1234 lb./ft.3 at 32°F Melting Point -69.9°F, 75.1 PSIA Boiling Point -109.3 °F (Sublimes) ? Application • The most common use of dry ice is to preserve food, using non cyclic refrigeration. • It is frequently used to package items that need to remain cold or frozen, such as ice cream or biological samples, without the use of mechanical cooling. • Dry ice can be used to flash freeze food, laboratory biological ample, carbonate beverages, and make ice cream. • Dry ice can be used to arrest and prevent insect activity in closed containers of grains and grain products, as it displaces oxygen, but does not alter the taste or quality of such foods. For the same reason, it can prevent or retard food oils and fats from becoming rancid. • It is used in fog machines, at theaters, discothèques, haunted house attractions, and nightclubs for dramatic effects. Unlike most artificial fog machines, in which fog rises like smoke, fog from dry ice hovers above the ground. Dry ice is useful in theater productions that require dense fog effects. • It is occasionally used to freeze and remove warts. Dry ice has the advantage of having fewer problems with storage, since it can be generated from compressed carbon dioxide gas as needed. • Dry ice blasting is used for cleaning a rubber mold. Dry ice can be used for loosening asphalt floor tiles or car sound deadening making it easy to dry off as well as freezing water in valve less pipes to enable repair. • One of the largest mechanical uses of dry ice is blast cleaning. • In laboratories, slurry of dry ice in an organic solvent is a useful freezing mixture for cold chemical reactions and for condensing solvents in rotary evaporators. • The process of altering cloud precipitation can be done with the use of dry ice. • Dry ice has the advantage of being relatively cheap and completely non toxic. Its main drawback is the need to be delivered directly into the super cooled region of clouds being seeded. Market Scenario The dry ice industry as a whole has greatly changed during the past few years with reorganizations and mergers. In most scenarios, dry ice represents one of the largest consumable costs for companies such as medical device suppliers, pharmaceutical companies, laboratories, and others that use dry ice in their day to day cold chain operations. Demand for dry ice, which has traditionally been a seasonal item, has recently been shifting to being supplied by short distance transport by consumers cooperative society (co op) and courier services which are not affected by temperature or weather. This is considered to be part of the reason for the reduced rate of growth.
Plant capacity: 1440 MT/AnnumPlant & machinery: 198 Lakhs
Working capital: -T.C.I: Cost of project : 446 Lakhs
Return: 43.00%Break even: 52.00%
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Welding Electrode - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue

Welding electrode is a delicate tool which while in use combines physical, chemical, and metallurgical processes of the flux, core wire and parent metal to achieve a durable weld joint or surfacing. With advent of electronically controlled welding equipments and use of gas as shielding medium the construction of welding electrode has simplified considerably. For mass welding jobs solid continuous welding wires find increasing application. Welding electrodes are used in joining, surfacing and their variety is large while the in raw material requirement being very specific. Welding electrodes are used in welding various metals in the fabrication of equipment for chemical & Allied industries, construction of steel structures such as bridges, factory sheds, in the manufacture of ships, Vehicles and engineering equipment. Mild steel is welded by electrodes to a maximum among all the metals & alloys. Therefore M.S. Welding Electrode is the most widely used core wire. Besides this, special grade electrodes are being developed for specific applications. Welding electrodes comprise basically of steel core wire and coating ingredients or flux mild steel core wires are used in majority of unalloyed steel electrodes. Besides mild steel, nickel, Nickel-copper, Nickel irons are also used in MIG & TIG welding. Stainless steel wires are also used for welding in fertilizer, chemical & surgical instrument making industry. Coating ingredients are basically rutile, potassium silicate, sodium silicate and minerals like quartz, calcite and mica. Ferro alloys are also used in the formulations of fluxes. USES & APPLICATIONS: Welding electrodes are extensively used in all type of mechanical process as joints two pieces in one, to give cylindrical shape to a flat sheet filling a small hole on the surface of the sheet. Usually electrodes are made of copper alloy or aluminum alloy to meet the mechanical strength and electrical thermal conductivity. Coater is used as coolant to extract extra heat and to prevent the oxidization of the material as well as the deformation of electrode tip. A flux is used in almost all the brazing and prevents any type of reaction by atmosphere with the material to be welded by producing a flux around welding point. The flux also fills the material loss during welding process and prevents any change in material composition. The brazing of the material becomes more and more difficult with decrease of melting temperature of the material. Electrodes, used for welding mild steel, are divided into following parts according to the type of flux. Welding electrodes are used in different industries viz. • Thermal, hydel & nuclear power plants • Petrochemical Industry • Oil & water pipe lines • Industrial machinery • Heavy engineering • Transportation • Fertilizers and MARKET SCENARIO: The global market for welding machinery is forecast to reach US$ 12.8 billion by the year 2015, fueled by demand from energy sector/wind turbine construction, machinery repair & maintenance and expanding manufacturing requirements. In addition, technological advancements and greater automation will set the momentum for future growth in the industry.
Plant capacity: 1500 MT/annumPlant & machinery: 40 Lakhs
Working capital: -T.C.I: 377 Lakhs
Return: 47.12%Break even: 32.11%
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Magnesium Oxide Dead Burned Magnesia (DBM) - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities

Magnesium oxide is the most important industrial magnesium compound with its main application in the steel and refractory industry. It is also largely used in many other industrial sectors including the food and animal feed industries. Magnesia or magnesium oxide is an alkaline earth metal oxide. The majority of magnesium oxide produced today is obtained from the calcination of naturally occurring minerals, magnesite, MgCO3, being the most common. Both MgCO3 and Mg(OH)2 are converted to MgO by calcinations. Sintered magnesia (MgO i.e., dead burned magnesia: DBM) is produced through a sinter burning process at C temperature ranges of 1600 to 2200 Different types are defined by the content of lime in the raw material, which is in the range of <2 to 35% and the SiO2 content, which in general is required to be low. Special uses also require very low contents of iron. The product is characterized by a cubic crystal structure with an apparent density as a rule in the range of 3.05 to 3.45 g/cm3 and with crystal dimensions in a range of 30 to 200 pm. Sintered magnesia or dead burned magnesia is produced as grains or briquettes. Starting from magnesium carbonate, by a high temperature decarbonisation reaction, magnesium carbonate itself may be obtained from magnesite mines (natural or dry process route). The raw materials for the production of magnesium oxide are natural magnesium carbonate. Applications:Sintered or dead burned magnesia is primarily used in the refractory industry. Example areas of application for refractory products using magnesia are: In the steel industry, for electric arc furnaces, basic oxygen furnaces or other furnaces, steel converters, hot metal transport and machinery in the cement industry, for the inlets of preheaters, cement kilns and coolers in the non-ferrous metal industries. For furnaces in the lime industry, e.g. for the inlets of lime kilns in the glass industry, e.g. for melting furnaces, regenerator chambers. It is chiefly used in the manufacturing of refracting bricks for furnace lining. A mixture of magnesia and asbestos is used as a lagging for steam pipe, to retard the loss of heat by radiation. It is a component of sorel's cement. The steel industry, e.g. for electric arc furnaces, basic oxygen furnaces or other furnaces, steel converters, hot metal transport and machinery, in cement industry, e.g. for the inlets of preheaters, cement kilns and coolers. The non-ferrous metal industries, e.g. for furnaces, the lime industry, e.g. for the inlets of lime kilns, the glass industry, e.g. for melting furnaces, regenerator chambers, for caustic calcined magnesia, the main applications can be found in agricultural industry as feed or fertilizer, the steel production industry as slag conditioner, the construction industry as floor covering and for insulation, the manufacture of cellulose, paper, chemicals, pharmaceuticals, flame-proofing and sweeping materials, the environmental protection industry. Market Scenario: The consumption of Magnesium Oxide for refractory material is about 55 to 65 % and 15% in cement industry and rest for other uses. Based on a worldwide magnesia production shows the sector specific consumption of magnesia in different industries including the synthetic magnesia industry. Magnesia is mainly used for the production of refractory products. 65 % of magnesia used for refractories is produced in order to be used in the steel industry, 15 % in the cement industry, 7 % of magnesia production is used for other refractory applications, such as in the non-ferrous metals industries or in the glass industry and finally 13 % of total production is used for s are known – most of them are for CCM. The main applications can be found in agriculture as feed or fertilizer, in the construction industry as floor covering and for insulation, in the manufacture of cellulose, paper, chemicals, and pharmaceuticals, flame-proofing and sweeping materials as well as in environmental protection
Plant capacity: 3 Lakh MT/AnnumPlant & machinery: 6203 Lakhs
Working capital: -T.C.I: 10375 Lakhs
Return: 47.00%Break even: 75.00%
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CRUCIBLES FROM FIRE CLAY - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue

A crucible is a container that can withstand very high temperatures and is used for metal, glass, and pigment production as well as a number of modern laboratory processes. While crucibles historically were usually made from clay, they can be made from any material that withstands temperatures high enough to melt or otherwise alter its contents. Fire Clay Crucibles are for general fire assay fusions and other melting applications and are good from 2200ºF up to 2400ºF. Uses & Applications A crucible is a cup-shaped piece of laboratory equipment used to contain chemical compounds when heated to extremely high temperatures. Crucibles are available in several sizes and typically come with a correspondingly-sized crucible cover (or lid). They are used in putting the unknown substances hell. Fire clay is a term applied to a range of refractory clays used in the manufacture of ceramics, especially fire brick. Fire clay can also be used to create fire resistant chimney and flue liners, and fire resistant pads for safety, as seen when a hearth in front of a fireplace is made with fire clay to reduce the risk of fire. In many settings where there are concerns about fire, fire clay can be used. Fire clay is a type of clay which is used in the production of heat resistant clay items, such as the crucibles used in metals manufacturing. This type of clay is commonly mined from areas around coal mines, although other natural deposits are also available as potential sources, with many nations having deposits of clays suitable for use in high temperature applications. Fire clay can also be refined and treated to make it suitable for specialty applications. Market Survey Crucibles are the consumables used as pots for melting metals and largely used in the non-ferrous industries, whether you talk of aluminum, zinc, gold, silver, these are the pots which are used for melting the metal and then making that may be the alloys or may be the virgin metal. This is a consumable. So this has a continuous demand in all the plants.
Plant capacity: 30000 Pcs./ Annum Plant & machinery: 24 Lakhs
Working capital: -T.C.I: Cost Of Project : 132 Lakhs
Return: 32.00%Break even: 58.00%
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Sheet Metal Press Shop - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue

Sheet metal operations have been in existence since 8000 B.C. Sheet metal is simply metal formed into thin and flat pieces. It is one of the fundamental forms used in metalworking, and can be cut and bent into a variety of different shapes. Due to its long history, sheet metalworking is, unfortunately, often seen as archaic and uninteresting. That metal sheets can be transformed with the aid of robust machines intonfancy consumer products with tight tolerances is inconceivable to many. Yet, sheet metal operations are used for producing both structural components and durable consumer goods. Nowadays, sheet metal parts are widely present in different daily life products. During the past decades, scientific research in the field of sheet metal operations has been booming and international conferences on different sheet metal topics attract numerous attendants. Both industry and the academic community recognize the importance of continuing improvement in sheet metal operations. Application Sheet and plate metal parts for consumer and industrial products such as: Automobiles and trucks, Airplanes, Railway cars and locomotives, Farm and construction equipment, Small and large appliances, Office furniture & Computers and office equipment. Advantages High strength, Good dimensional accuracy, Good surface finish, Relatively low cost, For large quantities, economical mass production operations are available. Uses The most common end uses for sheet metal have been electronic enclosures, such as personal computer housings or casings; roofing and roof drainage equipment; air conditioning ducts and stovepipes; sheet metal flooring and siding; awnings, canopies, cornices, and soffits; culverts, flumes, and irrigation pipes; and other or unspecified uses. These categories cover a myriad of products used by every industry, including aircraft manufacture (air cowls); building construction (siding, stove hoods, and gutters); heating, ventilation, and air conditioning (HVAC) applications (ducts, furnace flues); mineral processing (coal chutes); highway construction (guardrails); agriculture (irrigation pipes); business machines (computer casings); shipbuilding (ship ventilators); postal delivery (mailboxes); and food preparation (vats and bins). Market Survey According to industry statistics from Dun and Bradstreet, there were an estimated 5,917 establishments engaged in manufacturing sheet metal work for buildings (not including fabrication work done by construction contractors at the place of construction) in 2010 with revenues of more than $10.7 billion employing 115,838 workers. States with the highest concentration of establishments in this industry were California (15 percent), Texas (8 percent), Florida (5 percent), Pennsylvania (4 percent), and Ohio (4 percent). California accounted for the most sales, with $1.5 billion, followed by Texas with $898.5 million, New York with $593.3 million, and Illinois with $506 million. Sheet metal product sales are expected to account for 51.3% of industry revenue in 2012. Sheet metal products are used in virtually all phases of building construction and have many uses in improvements and repairs for existing structures. Sheet metal is used to install and maintain heating, ventilation and air-conditioning duct systems; roofs; siding; rain gutters; downspouts; and skylights. Some products manufactured in this segment include awnings, canopies, casings, chutes, ducts, furnace casings, gutters and ventilators Sheet metal demand in the US is forecast to cross $20 billion by 2016, following annual gains of over five percent from 2011. Cost Estimation Capacity : 900 MT/ Annum Mild Steel Sheet Products : 600 MT/ Annum MS Scraps : 300 MT/Annum
Plant capacity: -Plant & machinery: 6 Lakhs
Working capital: -T.C.I: Cost of Project : 217 Lakhs
Return: 25.00%Break even: 64.00%
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GUTKHA & PAN MASALA - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue

Pan Masala are widely used to remove bad odour of mouth and for scenting the breath in order to impart it a pleasant feeling. Pan masalas are available in the market in many different types, forms, brand, and standards. Now a days Pan Parag, Prince Gutka, Pan Mayur, Darbari type, Tambul, Maruti, Pan Bahar, Rajni Gandha, Manik Chand and number of other brands pan masalas are commonly used. The sale and marketing of Pan Masala is increasing day by day. It is very clear from the fact that wherever you go in the market, in the town, in a village you will find some panwari shops around everywhere in every mohalla and in every street. As the sale of pan and Pan Masala is increasing there is enough scope for starting the manufacture of Pan Masala on a small scale. It is being manufactured by various trade names like Pan Bahar, Pan Parag, Pan Mayur, Darbari Pan Masala, Manoranjan pan Masala, Tambul Pan Masala, Rajni Gandha Pan masala Santoor Pan masala etc. Powder form pan masala is made under various trade names now a days and are widely used. Uses of Pan Masala Pan Masala is widely used for removing bad odour to impart a pleasant feeling, For scenting the breath in order to impart a pleasant feeling, For serving the guests, friends and in the parties and functions, As a substances for tobacco chewing and for smoking, It can be used in the Hotel and restaurants. Properties of Pan Masala It should not produce irritation effects in the mouth, It should cool the mouth, It should have scented affect in the mouth & NO excess of lime should be in the pan Masala. Market Survey Now days pan Masala has very good market demand due to customer's habit. There is very good scope of pan masala. Actually on pan masala market data is not available but tobacco based product has market survey data. Basically pan masala is a substitute of tobacco products. Users of tobacco products largely converted to use pan Masala. The major factors contributing to tobacco consumption have been global population and income growth. Tobacco is consumed mainly by the adult population and about 70 percent of world population is over 15 years of age. Per adult tobacco consumption, however, is on the decline in both the developing and developed countries. This significant development, however, is concealed by the fact that overall world tobacco use is expanding with population. Cost Estimation Capacity : 180000 Kgs/Annum 200 Kgs Pan Masala/ day 200 Kgs Zarda/ day 200 Kgs Kiman/ day
Plant capacity: -Plant & machinery: 14 Lakhs
Working capital: -T.C.I: 132
Return: 47.00%Break even: 44.00%
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AAC BLOCKS AUTOCLAVED AERATED CONCRETE BLOCKS)Fly Ash Based - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Plant Layout

Autoclaved Aerated Concrete (AAC) is a non-combustible, lime based, cementitious building material that is expanding into new worldwide markets. As a single component building material, AAC has achieved acceptance in new markets throughout the world. AAC has a history of one hundred of years and has become the pillar industry in construction field. In our country aerated techniques have been developed for about 40 years, and its technique skills and equipments are becoming mature. The AAC has the features of light bulk density, good thermal insulation properties and sound-absorption, certain strength and process ability, and its raw materials is very rich, especially the reuse of fly ash enables the comprehensive utilization of industrial residue, curbs environmental pollution, no destroy on farmland, create good social and economic benefits. AAC is an ideal alternative of the traditional clay brick wall materials. For many years AAC has been strongly supported by national wall reform policy, tax policy and environmental policy. In a sentence, AAC has been an important factor in new building materials and has a broad market prospect. Uses and Applications AAC has been used in a variety of construction projects throughout the United States. It has been used for load-bearing walls and floor/roof systems in elementary and secondary school classrooms, multistory university dormitories, military base barracks, and various hotel chains. It has been chosen for its material properties and speed of construction. High rise buildings have utilized AAC for shaft and fire walls due to its tremendous fire ratings. Manufacturing and warehouse facilities have found that AAC non load bearing cladding panels provide both an aesthetically desirable and acoustically functional solution for their projects. AAC has been used in single and multifamily construction for its thermal, acoustical, and fire performance. AAC products are equally suitable for residential construction, multistory buildings, commercial, and industrial construction. The products are made of natural materials: sand, lime, and water. These raw materials are processed to provide a building material with a large number of air pores; hence, aerated concrete. Fine pores (nearly 70% of the product) and the solid structure of calcium silicate hydrate gives AAC its exceptional material properties. Market Survey The autoclaved aerated concrete sector of the construction industry is now in the phase of a tremendous growth cycle. The autoclaved aerated concrete industry must utilize competitive techniques as customers are looking for lowered costs. AAC is not a new building system but it is new to India. Autoclaved aerated concrete (AAC), though relatively unknown in India, is currently one of the many building products being touted as green or environmentally friendly. AAC is a lightweight manufactured building stone. Comprised of all natural raw materials, AAC is used in a wide range of commercial, industrial, and residential applications. AAC Reduces Additional Material Use and Minimizes Waste and Pollution. Today, concrete used in most places, including many urban areas, is in proportion of 1:2:4 (cement: sand: coarse aggregate). This ancient technology has vanished at many sites in various metros. Proper concrete mix design is being done. This helps achieve superior quality and economy to the constructor. Concrete will no longer be a civil engineers' product. It will be a formulation of several chemicals with cement playing a major role. The market size of cement and AAC is defined as the amount of cement and AAC products supplied to the total Indian marketplace, in a particular period. Therefore, market size is determined by supply rather than demand. The outlook (for autoclaved aerated concrete) is more optimistic. Overall demand improvement will lead to a reduction in the inventory of unsold residential and commercial premises. In addition to this, residential construction from high-end apartments to affordable housing is being announced and expected to come on stream. The Indian cement industry is on a capacity expansion spree and was expected in 2007-08 to add another 60 mn tonne, with an investment of around Rs 100 bn. Between 2005 and 2008 around 55 companies announced either greenfield or brownfield expansion plans. With these projects, Indias cement capacity was to touch a new high of approximately 200 mn tonne by 2008. Indian cement firms had also plans to increase their capacity by 74 mn tonne by 2010 with investment of Rs 300 bn. Companies like Zuari Cement, OCL, Dalmia Cement, Binani Cement, Birla Corp, India Cements, Saurashtra Cement, NCL Industries and JK Cement have proposed or are implementing capacity expansion projects. By 2008, about 21.5 mn tonne of additional capacity was expected to be realised through expansion only. ?
Plant capacity: 150000 cubic meter/ Annum Plant & machinery: 1100 Lakhs
Working capital: -T.C.I: Cost of Project : 1790 Lakhs
Return: 44.00%Break even: 53.00%
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PP Bags for Cement - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue

Packaging is both a symbol of societys consumption habits and reflection of its progress. The user expects it to have better strength, easier handling, to be lighter, more aesthetic, safer from a hygiene point of view, etc. The manufacturer undertakes research and development to meet these demands and to offer a high quality product. In addition to its standard attributes, today's packaging just also contributes to protecting the environment, and certainly must not damage it besides being friendly to human health. PP oriented strips are becoming increasingly popular in India & have caught the eye of many end users for their requirement of packing materials. They have become popular on account of their inertness towards chemical, moisture & excellent resistance towards rotting & fungus attack. They are non toxic. Lighter in weight & have more advantages than conventional bags. Polypropylene Bags Polypropylene is a form of plastic. It’s available in a wide variety of forms but is essentially a flexible resin polymer. While the formal chemical name for the material is polypropylene, the generic layman’s term is non-woven simply because it’s really a large sheet of plastic and not a woven fabric. The material has been debossed to give it the appearance of woven cloth, yet it is really a non-woven material. Polypropylene bags are made from virgin polypropylene plastic. Polypropylene bags are versatile, attractive bags most commonly used for packaging small items such as beads and lollies. These bags can be sealed with a heat sealer like many other plastic bags. While polypropylene is similar to cello, polypropylene bags are much clearer with neater seals, and have the advantage of being less expensive than cello bags. ? Uses It is used for Packaging of Cement, Fertilizers, Tarpaulins, Sugar, Plastics Polymers, Food grains, Chemicals, Salt, Bale Coverings & sand. Market Survey Woven bags enjoy a good market in India and will continue to do so in the coming years. Plastic woven sacks are rapidly replacing jute bags because they have often various advantages over the conventional jute fabrics as packaging materials. They have excellent chemical resistance; they are light in weight and more suitable for packing of various chemicals in the form of granules and powder. They are also: stronger and can withstand much higher impact loads. Their elongation at break is 15 to 25 per cent compared to 3 per cent for jute; they are much cleaner, both in use and production and can be used to handle food products as they are resistant to fungal attack. Because of such superior properties of plastic woven bags, it has high demand everywhere. Cement industry is increasing day by day. The packaging industry is estimated at Rs 150 bn and is growing at 14-15% annually. This growth, according to industry watchers, is expected to double in the next two years. It is estimated that more than 80% of packaging in India constitutes rigid packaging and the rest being flexible. The per capita consumption of the packaging industry is only 3 kgs as compared to 100 kgs in developed countries. This is an indication of the market potential of the packaging industry. In the packaging segment, laminated products are the fastest growing segment, which was growing at a rate of 15%. In order to meet the expanding demand, cement companies are fast developing new plants. The cement industry is poised to add 111 MT of annual capacity by the end of 2009 to 10 (FY 2010), riding on the back of approximately 141 outstanding cement projects.
Plant capacity: 36000000 Nos./ Annum Plant & machinery: 408 Lakhs
Working capital: -T.C.I: Cost of Project : 835 Lakhs
Return: 38.00%Break even: 50.00%
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ALUMINA REFINERY - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue, Plant Layout

Alumina is a white granular material, a little less coarse than table salt, and is properly called aluminium oxide. Aluminium does not occur as a metal, but must first be refined from bauxite in its oxide form. Aluminium compounds make up 7.3% of the earth's crust, making it the third most common crustal element and the most common crustal metal on earth. Aluminium was first produced in 1808. There are three main steps in the process of aluminium production. First is the mining of aluminium ore, most commonly bauxite, referred to as bauxite mining. Second is the refining of bauxite into aluminium oxide trihydrate (Al2O3), known as alumina, and third is the electrolytically reduction of alumina into metallic aluminium. Development in the aluminium producing industry, consumption and environ¬mental implications are discussed, as well as aspects of future trends. This also includes the preceding processes of bauxite mining and alumina refining. Each of these process steps are described consecutively. Uses & Application Alumina is used in Gas laser tubes, Wear pads, Seal rings, High temperature electrical insulators, High voltage insulators, Furnace liner tubes, Thread and wire guides, Electronic substrates, Ballistic armor, Abrasion resistant tube and elbow liners, Thermometry sensors, Laboratory instrument tubes and sample holders, Instrumentation parts for thermal property test machines & Grinding media Market Survey The markets for alumina and aluminum have dramatic growth potential as a result of both significantly increased demand and political and environmental factors affecting supply. Global Alumina is perfectly positioned to capture the demand of independent aluminum producers as it builds the first green-field refinery to be constructed in Guinea in more than 40 years. Global aluminium prices are likely to go up in the wake of growing demand at domestic and international fronts, coupled with China's step to slash production of the metal. According to Harbor Intelligence, a global consulting firm specialising in forecasts for commodities, aluminium prices could touch $2,700 per tonne in the first half of the next year. In the middle of 2008, industry professionals forecast an increase in annual alumina demand of approximately 50 million metric tons, for a cumulative annual demand of 124 million metric tons, by 2017.
Plant capacity: 1800000 MT/ Annum Plant & machinery: 64454 Lakhs
Working capital: -T.C.I: Cost of Project : 79232 Lakhs
Return: 48.00%Break even: 46.00%
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Information
  • One Lac / Lakh / Lakhs is equivalent to one hundred thousand (100,000)
  • One Crore is equivalent to ten million (10,000,000)
  • T.C.I is Total Capital Investment
  • We can modify the project capacity and project cost as per your requirement.
  • We can also prepare project report on any subject as per your requirement.
  • Caution: The project's cost, capacity and return are subject to change without any notice. Future projects may have different values of project cost, capacity or return.

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