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Mining, Quarrying, Mineral and Ore Processing, Coal, Iron Ore, Limestone, Chromite and Granite Mining Projects

India is home to a myriad of metals and minerals. Globally, the country is the largest producer of sheet mica, the third largest producer of coal, the fourth largest producer of iron ore and the fifth largest producer of bauxite. Besides these natural resources, India also hosts significant reserves of copper, zinc, gold and about 26 other metallic and minor minerals. The Indian mining sector is largely state-dominated, but the government is now seeking a phased withdrawal of its participation from the non-strategic metal sector in order to encourage private players to take the centre stage.

The vast bulk of our built environment is formed from raw materials won from the earth by the extractive industries.  Without the raw materials with which to build houses, hospitals, schools, factories, roads, etc., life would certainly be more basic and less comfortable than we presently experience. Quarrying or mining is an important practice in India. A quarry is a type of open surface working from which virgin rock or minerals are extracted, each quarry is very different and will use different types of quarry equipment. The design and general running operation of a quarry depends on the type of rock being extracted, the general environment surrounding the quarry, the size of the quarry and the geography and geology of the general area.Drilling and blasting are two important parts of the quarrying process. Marble, granite, sandstone, gravel, limestone etc are all quarried. Stone quarrying is the multistage process by which rock is extracted from the ground and crushed to produce aggregate, which is then screened into the sizes required for immediate use, or for further processing.

Mineral processingis the practice of beneficiating valuable minerals from their ores. Industrial mineral treatment processes usually combine a number of unit operations in order to liberate and separate minerals by exploiting the differences in physical properties of the different minerals that make up an ore. Mineral processing involves four general types of operations: comminution or particle size reduction, sizing or separation of particle sizes by screening or classification, concentration by taking advantage of physical and surface chemical properties, and dewatering or solid/liquid separation. Ore processingis generally crushing and separating ore into valuable substances or waste by any of a variety of techniques. The processing of the ore is often just as challenging and expensive, which takes place in refineries, smelters and mills.

India’s mining sector will continue to post impressive over the forecast period driven by strong domestic demand. The long-term prospects of the sector like that of the Indian economy remain very positive. However, in 2009 growth in US dollar terms stood at just 1.6%, while growth in 2009 is expected to be negligible as the global economic crisis impacts exports in key sectors such as iron ore, bauxite and copper. The market should return to strength in 2010, and by 2013, it is forecast by analyst that the mining industry will reach a total value of US$45.40billion. In April 2009, it was reported by Bloomberg that Indian iron ore exports would drop by at least 25% in the fiscal year, after competitors began offering major price discounts.

India has one of the largest reserves ofgranite in the world and exported Rs 2,600 crore (Rs 26 billion) worth of thestone last year. Granite exports this fiscal are expected to touch Rs 2,800 crore (Rs 28 billion) and nearly one-fourth of these exports is accounted for by monument stones.

Indian granite exports have declined 33 per cent between 2006-07 and 2008-09. The sector, which relies heavily on American and European demand, was among the first to feel the heat of the sub-prime crisis. Its export revenues fell steeply in 2007-08, even before there were visible signs of a slowdown in Indian housing and industry.

According to data provided by CAPEXIL, the value of granite export from India was Rs 2,738 crore in 2008-09, compared with Rs 4,086 crore in 2006-07. In 2007-08, the export value stood at Rs 3,367 crore. In terms of volume, the country exported 30 lakh tonnes of granite in 2008-09, compared with 31 lakh tonnes in 2006-07. In 2007-08, it was 34.12 lakh tonnes. Unlike the trend with respect to values, volumes actually rose in 2007-08, but fell below 2006-07 levels in 2008-09.

What perhaps explains the increase in volumes in 2007-08 is that polished granite, which commands a better price, was substituted by semi-finished blocks. Yet, prices in the latter category remained unattractive, reflecting the severity of the recession. Volumes increased by 10.2 per cent in 2007-08 over the previous year, while revenue earned from exports decreased by 17.6 per cent this year. The decline in export earnings and volumes was more pronounced in 2008-09. Export fell 18.7 per cent in value terms, while volumes were down 12.1 per cent. Exports revenue largely remained flat at Rs 1478.95 crore in 2009, compared with RS 1479.44 crore in 2008. In 2007, it was Rs 1703.37 crore. Granite accounts for 10 per cent of India’s minerals’ output. Over the last three decades the Indian granite industry has modernized to global standards. Sculptures and monuments made in India are being exported all over the world.

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TRADING OF IRON ORES - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue

Steel is considered to be the strongest material in that price. Day to day life and growth of industry and infrastructure in any country totally depends on steel. It is consumed in all spheres of life. It has played major role in the development of major economics like US, EU, Japan and now China. Investment of Rs. 90,000 crores has been made in the steel sector, which is the highest among all industrial sectors in India. Iron ore is used in pigment, polishing compound, metallurgy, magnetic inks and in ferrites for electronic industry, coatings for magnetic tape, catalyst. It is the second most important abundant metal in the earth. The global demand growth rate is estimated as 6%. The anticipated steel demand and per capita consumption in India is expected to double in the next eight years. Even at a conservative growth rate of six percent steel demand in 2012 will be about 50 MT. To looking its demand, the scope for investment in this project is bright.
Plant capacity: 5000 MT/DayPlant & machinery: Rs. 156 lakhs
Working capital: -T.C.I: Rs. 2396 lakhs
Return: 52.00%Break even: 21.00%
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Granite Aggregate Trading Business for Export - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities

Granite aggregates (pieces) are obtained from block cutting unit by cutting of Granite Gang saw blocks. After careful selection of each piece of equipment from final screening to primary crushing, it is imperative that the process characteristics are of optimum quality, productivity and reliability. The product is sold in the market as a value added product, which is used in building construction. There is a huge export potential as well as domestic consumption the demand of granite aggregate is increasing day by day due to its versatile used in building construction and other related fields. There is good scope of any new entrant.
Plant capacity: 42750 MT/AnnumPlant & machinery: -
Working capital: -T.C.I: Cost of Project 72 Lakhs
Return: 48.00%Break even: 82.00%
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Granite Aggregate Trading Business for Export - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities

Granite aggregates (pieces) are obtained from block cutting unit by cutting of Granite Gang saw blocks. After careful selection of each piece of equipment from final screening to primary crushing, it is imperative that the process characteristics are of optimum quality, productivity and reliability. The product is sold in the market as a value added product, which is used in building construction. There is a huge export potential as well as domestic consumption the demand of granite aggregate is increasing day by day due to its versatile used in building construction and other related fields. There is good scope of any new entrant.
Plant capacity: -Plant & machinery: -
Working capital: -T.C.I: Cost of Project 72 Lakhs
Return: 48.00%Break even: 82.00%
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Granite Block Cutting - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue

Like marble and other natural stones, granite has been used extensively in the construction of forts, temples and other buildings. Granite is also called dimensional stone because it can be cut into different sizes. End use of granite in India has greatly influenced its production as dimension stones, aggregates, road metals etc.. In cut and polished form granite is used as flooring tiles for interior decoration, as well facings, steps, carving purposes and other designs. Granite as main export product is used in making fully finished tomb stone, monuments, building slabs and surface plates. Even mausoleums weighing 30 tonnes are being manufactured in India and exported. A new entrepreneur can enter in this field.
Plant capacity: 45000 MT Granite Blocks /AnnumPlant & machinery: 477 Lakhs
Working capital: N/AT.C.I: Cost of Project 1519 Lakhs
Return: 36.00%Break even: 72.00%
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Concentrated Manganese Ore - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue

India holds a leading position as a source of manganese ore. The output of this mineral being the third largest in the world. The ore occurs in various forms of deposits with varying grade of purity. It appears in admixture with iron, silica & other minerals. The bulk of manganese ore mines in the world is used for metallurgical purposes. The hard lump manganese ore of India has been found suitable for the furnace by steel manufacture all over the world. Manganese is alloyed with on ferrous metals like copper, bronze & nickel for specific uses. The largest single consumers of manganese in the world are in the USA. The Russia, is also a major consumer of the ore but their own resources are more than adequate to meet the domestic needs. France, West Germany, Britain and Japan are other important consumers. There is a good scope for new entrants to invest in this project.
Plant capacity: 7500 MT/AnnumPlant & machinery: Rs. 127 Lakhs
Working capital: -T.C.I: Cost of Project Rs. 656 Lakhs
Return: 42.00%Break even: 40.00%
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MILD STEEL INGOTS FROM IRON ORE - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost & Revenue

Castings of suitable shape and size intended for subsequent hot working are termed as ingots. Ingot iron has very low carbon in steel. This is generally made in the open hearth in which all the other elements are removed to the maximum extent possible. Mild steel ingots are used for mechanical engineering viz.- manufacturing machines and their parts. This is done by further reduction of ingots to billets, blooms, bars & rods etc. by hot rolling process or by reducing to slab, plate & sheets by hot rolling technique. Mild steel ingots for various uses / applications vary in compositions specially in terms of carbon content. There is a good scope for new entrants
Plant capacity: 60,000 MT / AnnumPlant & machinery: 4012 Lakhs
Working capital: -T.C.I: 6454 Lakhs
Return: 43.00%Break even: 30.00%
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IRON ORE PELLETIZATION PLANT - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue

Iron ore pellets are used in blast furnaces for producing sponge iron & steels. Marked by high productivity lower fuel consumption and improved furnace control pellets are now preferred all over the world for primary steel making. Pellets are in the desired range of sizes and possess the desired physical/chemical properties for feeding blast furnace & electrical furnace for melting into liquid iron. New customers of high purity iron ores mined by NMDC are greatly being exported. But it is said that enough iron ore is available, for meeting commitments made to importers & Indian uses. There is a good scope for new entrants.
Plant capacity: 6000 MT / AnnumPlant & machinery: 187 Lakhs
Working capital: -T.C.I: Cost of Project : 479 Lakhs
Return: 44.00%Break even: 46.00%
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BENEFICIATION OF CHROMIUM, NICKEL AND MANGANESE ORE - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Cost of Project

Chromium is the 21st most abundant metal in the Earths crust. The only commercial ore of chromium is the chromite. Most chromite ores are rich enough for hand sorting. Manganese ore occurs in various forms of deposits with varying grade of purity. It appears in admixture with iron, silica and other minerals. The most important use of chromium is an alloying element in special steels making. These chromium-rich alloy steels are most used in structural members. The hard lumpy manganese ore of India has been found suitable for the furnace by steel manufactured all over the world. Manganese dioxides, salt and compounds have a variety of uses in the chemical industry chiefly in paint manufacture. So an overall view of the beneficiated ores of chromium, nickel and manganese, there exists a good scope for new entrepreneurs in this field.
Plant capacity: 30,000 MT/ Annum each oresPlant & machinery: 896 Lakhs
Working capital: -T.C.I: Cost of Project : 3528 Lakhs
Return: 45.00%Break even: 49.00%
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SPONGE IRON PLANT - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue

Sponge iron is the product created when iron ore is reduced to metallic iron, usually with some kind of carbon (charcoal, etc), at temperatures below the melting point of iron. This results in a spongy mass, sometimes called a bloom, consisting of a mix of incandescent wrought iron and slag. Sponge iron is not useful in itself, but must be processed to create wrought iron. The sponge is removed from the furnace, called a bloomery, and repeatedly beaten with heavy hammers and folded over to remove the slag, oxidise any carbon or carbide and weld the iron together. This treatment usually creates wrought iron with about three percent slag and a fraction of a percent of other impurities. Further treatment may add controlled amounts of carbon, allowing various kinds of heat treatment (e.g. "steeling"). Today, sponge iron is created by reducing iron ore without melting it. This makes for an energy-efficient feedstock for specialty steel manufacturers which used to rely upon scrap metal. The sponge iron is a substitute for scrap in the electric arc furnace, which can be easily manufactured from indigenously available raw materials at very competitive price. It is the iron ore reduced in solid state by a direct reduction process using natural gas or non cooking coal as reluctant. The sponge iron is also known as Direct Reduced Iron, Hot Briquettes Iron or metalized Iron. With the domestic steel industry picking up during the past year and prices moving up in leaps and bounds, India has emerged as the world's largest producer of sponge iron (or direct reduced iron), accounting for around 16 per cent of the global output. Sponge iron is used to make steel by all Indian steel producers and is a substitute for steel melting scrap. Healthy demand growth in steel sector is also pushing sponge iron demand. Apart from declining availability of steel melting scrap, sponge iron demand has also gone up considerably and is likely to continue. About 45% of the domestic output is through EAF (Electronic Arc Furnace) route. However, going forward this is slated to increase. With steel production is likely to grow at 6%-7%, the demand for sponge iron is likely to grow at more than 10 percent till the year 2007 and then expected to stabilize at 8 percent after that.
Plant capacity: 135000 MT / AnnumPlant & machinery: 7175 Lakhs
Working capital: -T.C.I: Cost of Project : 8923 Lakhs
Return: 42.00%Break even: 25.00%
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Graphite Mining and Processing - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue

Graphite is a form of elemental carbon. It is one of the three allotropic forms which the element carbon exists in nature the other two being coal and diamond. It crystallizes in hexagonal system in plenty form but it is rare the perfect crystal graphite have been found. The three principal types of natural graphite – lump, crystalline flake, and amorphous – are distinguished by physical characteristics that are the result of major differences in geologic origin and occurrence. Graphite properties determine the variety of the areas of application in industry, transport, energetic, defence, medicine, sports. The mine would operate at an annual run of 120,000 tonnes at commencement the mining operation is considered in day shift only, where as the process plant will operate in the 3 shift per day. The performance of graphite industry is linked to the steel sector as graphite electrodes are required in the EAF route of steel production. India is another leading producer; accounting for 15% of world production over the last decade with growing global steel production and consumption levels, the demand for graphite electrode is expected to remain in firm. So there is wide scope for new entrepreneurs to venture into this project.
Plant capacity: 24 MT/DayPlant & machinery: 1482 Lakhs
Working capital: -T.C.I: Cost of Project : 2669 Lakhs
Return: 44.00%Break even: 48.00%
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Information
  • One Lac / Lakh / Lakhs is equivalent to one hundred thousand (100,000)
  • One Crore is equivalent to ten million (10,000,000)
  • T.C.I is Total Capital Investment
  • We can modify the project capacity and project cost as per your requirement.
  • We can also prepare project report on any subject as per your requirement.
  • Caution: The project's cost, capacity and return are subject to change without any notice. Future projects may have different values of project cost, capacity or return.

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