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Fertilizers, Fertilisers, Inorganic Fertilizers (Mineral Fertilizer), Macronutrients and Micronutrients, NPK, SSP, Single Super Phosphate, Urea, Nitrogen Fertilizer,Nitrogenous Fertilizer, Diammonium Phosphate Projects

Fertilizers have played a vital role in the success of India’s green revolution and consequent self-reliance in foodgrains production. The increase in fertilizer consumption has contributed significantly to sustainable production in foodgrains in the country. Fertilizer is generally defined as “any material, organic or inorganic, one or more of the chemical elements required for plant growth”

India is the third largest fertilizer producer in the world. Fertilizer is a crucial input contributing to about 40 per cent of the productivity of the crop. With expanding agricultural production, improvement in technology and growing awareness among farmer, the consumption of agrochemicals has been on the upswing. The agrochemicals industry is made up of insecticides (74%), herbicides (20%) and fungicides (6%). India is one among the most dynamic generic pesticides manufacturing countries with a total market size of Rs 89 billion per annum. And yet, India’s own average consumption of pesticides is very low at 480gms per hectare which results in crops worth about Rs 120 billion being annually destroyed by pests. Crop protection has assumed special importance since foodgrains demand in the country is supposed to reach an estimated 343 million tonne by 2020.

The agrochemical industry is spread over around 20 large manufacturers and 600 formulators. While the organized sector contributes 55% to the industry’s output, the small scale sector makes up for the balance. The Indian industry has been focusing sharply on integrated crop management (ICM), increasing exports of genuine pesticides and concentrating on farmer friendly activities.

The pesticide industry is targeting a 10% share of global pesticides market and has been working on the ICM programme to introduce safer applications, spray devices and crop protection through balanced use of biological and chemical pesticide. The exports cover pesticide intermediates. Pesticides export from India was growing at the rate of 15% and is expected to witness a more accelerated growth. Spurious chemicals are growing at rates varying from 10% to 12% and have cornered a large chunk of the market.

The generic pesticide players include Excel Industries, Cheminova India, United Phosphorus, Rallis India, Aimco Pesticides, Bharat Rasayan, Bayer (India), Aventis, Meghmain Organics etc. producing a range of products like urea, DAP,MOP, Nitrogenous fertilizer(N), Phosphatic fertilizer(P), Potassic fertilizer(K) and NPK etc.

To conclude, fertilizer is a key ingredient in ensuring the food security of the country, as it increases the production and productivity of the soil. The domestic foodgrain production target has been set at 320 million tonnes by 2011-2012. This target can be achieved by higher productivity through improved farming practices, expansion of irrigation, better seeds and extensive and balanced use of fertilizers. Towards this end, the government of India is now planning to raise the production of urea by the end of 11th Five Year Plan by taking concrete steps to boost production and productivity. All these things show the definite growth of fertilizer industry in India.

 

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Zinc Sulphate - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue, Plant Economics

Zinc sulfate (ZnSO4) is a colorless crystalline, water-soluble chemical compound. The hydrated form, ZnSO4•7H2O, the mineral goslarite, was historically known as "white vitriol" and can be prepared by reacting zinc with aqueous sulfuric acid. It may also be prepared by adding solid zinc to a copper(II) sulfate solution. It is used to supply zinc in animal feeds, fertilizers, and agricultural sprays. ZnSO4•7H2O is used in making lithophone, in coagulation baths for rayon, in electrolytes for zinc plating, as a mordant in dyeing, as a preservative for skins and leather and in medicine as an astringent and emetic. The second largest use is in agricultural and animal nutrition. To correct zinc deficiency in soil it is applied to the soil alone or in fertilizer or incorporated pesticides sprays. In animal nutrition it is used as a trace element in feeds. Pure zinc sulphate solution is required for many purposes particularly for the preparation of lithopone, phosphorous and for the extraction zinc by electrolytic refining. At present there are the large number of manufacturers engaged in the production of zinc sulphate in the country consider amount of zinc sulphate required for various industrial applications is of high purity and analytical in recent times. The major players in Indian market are D C M Shriram Consolidated Ltd., D D Agro Inds. Ltd., Gujarat State Fertilizers & Chemicals Ltd., Haryana Land Reclamation & Devp. Corpn. Ltd., Hydromet (India) Ltd., Vantech Industry Ltd. With the recent revolution in modern agricultural cultivation the use of technical grade, zinc sulphate is bound to increase tremendously in the near future. So, there will be wide scope for new entrepreneurs to venture into this project.
Plant capacity: 25 MT/dayPlant & machinery: 88 Lakhs
Working capital: -T.C.I: Cost of Project : 611 Lakhs
Return: 49.00%Break even: 37.00%
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ZINC SULPHATE 21% (Agriculture Grade) - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities

ZnSo4 is very water soluble, clear, crystalline compound prepared by heating Zinc Sulphate are in air & dissolving out & recrystallizing the sulphate. Zinc Sulphate is an inorganic salt composed by the elements zinc, sulphur and oxygen. It has 7 moles of water molecule in the crystals during crystallisation. It is largely used as micro elements in the agricultural field as supplied trace minerals as zinc. It is used an essential micro elements. It is basically prepared from zinc ash and sulfuric acid reaction. Zinc ash generally content 40-45% zinc. From this pure 100% zinc sulphate may be prepared. But 21% concentrated zinc sulphate is required for agricultural purpose. It is economic for farmers. It can be long time store at room temperature. Zinc sulphate can be used for precipitating bath for viscous manufacture. It is used in medicines as an emetic astringent or disinfectant, it can be used for water treatment, and it can be used as wood preservatives, additives for paper bleaching and flocculent. At present there are number of manufacturers engaged in the manufacture of zinc sulphate in the country. Considerable amount of zinc sulphate required for various industrial applications is of high purity & analytical regent grades. With the recent revolution in modern agricultural cultivation the use of technical grade zinc sulphate is bound to increase tremendously in the near future. Zinc sulphate is used as a micro nutrient, which increase the fertility of the land. India is agriculture base country. So, demand of fertilizers is increasing rapidly. Zinc sulphate is one of the most important fertilizers. So, there is good scope for new entrants in this project. Few Indian Major Players are as under: D C M Shriram Consolidated Ltd. D D Agro Inds. Ltd. Gujarat State Fertilizers & Chemicals Ltd. Haryana Land Reclamation & Devp. Corpn. Ltd. Hydromet (India) Ltd. Vantech Industry Ltd.
Plant capacity: 10 MT/DayPlant & machinery: 62 Lakhs
Working capital: -T.C.I: 284 Lakhs
Return: 40.00%Break even: 52.00%
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NPK COMPLEX FERTILIZER PLANT - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue

Fertilizer is a material that is added to the soil to supply one or more elements required for plant growth and productiveness. The major three elements are nitrogen, potassium and phosphorus, the secondary elements are calcium, sulfur, magnesium, and other elements are boron, manganese, iron, zinc, copper and molybdenum. Fertilizers enhance the natural fertility of the soil or replace the chemical elements taken from the soil by harvesting, grazing, leaching or erosion. Organic fertilizers include properly managed barnyard manure, compost and green manure. Manure contains nitrogen and phosphate content. It is sometimes modified with super phosphate to make it a better balanced fertilizer. Compost, decayed to a relatively stable, amorphous state, is made from plant materials mixed with manure and some soil. Green manure is a herbaceous plant material plowed into the soil that has not undergone decay. Artificial fertilizers are inorganic fertilizers formulated in appropriate concentrations and combinations supply three main nutrients: nitrogen, phosphorus and potassium (N, P and K) for various crops and growing conditions. N (nitrogen) promotes leaf growth and forms proteins and chlorophyll. P (phosphorus) contributes to root, flower and fruit development. K (potassium) contributes to stem and root growth and the synthesis of proteins. The common inorganic fertilizers include ammonia (82% nitrogen), NPK combinations, urea (46% nitrogen), super phosphate, mono and dibasic ammonium phosphates (containing nitrogen and phosphate), calcium ammonium nitrate, potassium chloride (muriate of potash). There are many grades and analyses of nitrogen (N), phosphorus (P) and potassium (K) fertilizers, but all can be grouped into three classes liquids, solids and gaseous. There is nothing mysterious about different grades or types of fertilizers. For a particular grade, many fertilizers have the same chemical compounds and are used for the same basic purposes—to supplement the essential plant nutrients in the soil. The Indian Fertilizer Industry is one of the allied sectors of the agricultural sphere. India has emerged as the third largest producer of nitrogenous fertilizers. The adoption of back to back Five Year plans has paved the way for self sufficiency in the production of food grains. In fact production has gone up to an extent that there is scope for the export of food grains. This surplus has been facilitated by the use of chemical fertilizers. NPK mixture fertilizers are formulated & recommended by agricultural scientists to enhance the output of the crops by giving it specific and exclusive blend of plant nutrients. All the major plant nutrients like Nitrogen, Phosphorus and Potash are mixed in different ratios to make it suitable for specific crops. These specific ratios of N P & K are called grades. The numbers in the grade’s name represents the percentage of N, P2O5 & K2O respectively in the mixture. There are separate grades for Rice, Wheat, Potato and Sugarcane etc. Thus Fertilizer is a key ingredient in ensuring the food security of the country, as it increases the production and productivity of the soil. The domestic food grain production target has been set at 320 million tonnes by 2011-2012. This target can be achieved by higher productivity through improved farming practices, expansion of irrigation, better seeds and extensive and balanced use of fertilizers. Towards this end, the government of India is now planning to raise the production of urea by the end of 11th Five Year Plan by taking concrete steps to boost production and productivity. All these things show the definite growth of fertilizer industry in India. There is a very good scope and new entrepreneurs should venture into this field. Few Indian Major Players are as under: A P T Packaging Ltd. Agro Chem Punjab Ltd. Aries Agro Ltd. Asian Fertilizers Ltd. Basant Agro Tech (India) Ltd. Bharat Chemicals & Fertilizers Ltd. Bharat Fertiliser Inds. Ltd. Bharat Fertiliser Inds. Ltd. Brahmaputra Valley Fertilizer Corpn. Ltd. Chambal Fertilisers & Chemicals Ltd. Coromandel International Ltd. Deccan Sales Corpn. Ltd. Deepak Agro Solutions Ltd. Deogiri Fertilisers Ltd. Dharamsi Morarji Chemical Co. Ltd. East Coast Fertilisers & Chemicals Ltd. Fertilisers & Chemicals, Travancore Ltd. Ganges Fertiliser & Chemicals Ltd. Godavari Fertilisers & Chemicals Ltd. Good Value Mktg. Co. Ltd. Gujarat Narmada Valley Fertilizers Co. Ltd. Gujarat State Fertilizers & Chemicals Ltd. Harshvardhan Chemicals & Minerals Ltd. Hind Lever Chemicals Ltd. Hindustan Agro Chemicals Ltd. Indag Products Ltd. Indian Farmers Fertiliser Co-Op. Ltd. Indo Gulf Fertilisers Ltd. Karnataka Compost Devp. Corpn. Ltd. Kashi Urvarak Ltd. Khaitan Chemicals & Fertilizers Ltd. Khushhal Fertiliser Ltd. Kothari Industrial Corpn. Ltd. Krishak Bharati Co-Op. Ltd. Krishna Industrial Corpn. Ltd. Liberty Phosphate Ltd. Liberty Urvarak Ltd. M P Agro Inds. Ltd. Madras Fertilizers Ltd. Mangalore Chemicals & Fertilizers Ltd. Maruti Fertochem Ltd. Mittal Fertilizers Ltd. Multitech International Ltd. Nagarjuna Fertilizers & Chemicals Ltd. National Fertilizers Ltd. Ocean Agro (India) Ltd. P L Agro Technologies Ltd. Paradeep Phosphates Ltd. Phosphate Co. Ltd. Pragati Fertilizers Ltd. Premier Fertilisers Ltd. Priyaanka Fertilizers & Chemicals Ltd. Pyrites, Phosphates & Chemicals Ltd. Raashi Fertilizers Ltd. Rajputana Fertilizers Ltd. Rama Phosphates Ltd. Ramganga Fertilizers Ltd. [Erstwhile] Rashtriya Chemicals & Fertilizers Ltd. Rewati Minerals & Chemicals Ltd. S F L Industries Ltd. Satyam Cement Ltd. Shiva Global Agro Inds. Ltd. Shree Acids & Chemicals Ltd. Shreeji Phosphate Ltd. Shri Ganpati Fertilizers Ltd. Shriniwas Fertilizers Ltd. Smartchem Technologies Ltd. Southern Petrochemical Inds. Corpn. Ltd. Sri Durga Bansal Fertilizer Ltd. Sri Krishna Fertilisers Ltd. Sulzer Chemtech Tower Field Services (India) Pvt. Ltd. Tata Chemicals Ltd. Tedco Granite Ltd. Teesta Agro Inds. Ltd. Trimurtee Fertilizers Ltd. Tungabhadra Fertilizers & Chemicals Co. Ltd. Udaipur Phosphates & Fertilisers Ltd. Unialkem Fertilizers Ltd. Zuari Industries Ltd.
Plant capacity: 450000 MT/AnnumPlant & machinery: 1500 Lakhs
Working capital: -T.C.I: Cost of Project : 3576 Lakhs
Return: 45.00%Break even: 49.00%
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NPK FERTILIZERS - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue, Plant Layout

Fertilizer is a material that is added to the soil to supply one or more elements required for plant growth and productiveness. The major three elements are nitrogen, potassium and phosphorus, the secondary elements are calcium, sulfur, magnesium, and other elements are boron, manganese, iron, zinc, copper and molybdenum. Fertilizers enhance the natural fertility of the soil or replace the chemical elements taken from the soil by harvesting, grazing, leaching or erosion. Artificial fertilizers are inorganic fertilizers formulated in appropriate concentrations and combinations supply three main nutrients: nitrogen, phosphorus and potassium (N, P and K) for various crops and growing conditions. N (nitrogen) promotes leaf growth and forms proteins and chlorophyll. P (phosphorus) contributes to root, flower and fruit development. K (potassium) contributes to stem and root growth and the synthesis of proteins. The common inorganic fertilizers include ammonia (82% nitrogen), NPK combinations, urea (46% nitrogen), super phosphate, mono and dibasic ammonium phosphates (containing nitrogen and phosphate), calcium ammonium nitrate, potassium chloride (muriate of potash). The primary nutrients supplied by fertilizers are nitrogen, phosphorus and potassium. Their concentration in a fertilizer is expressed as percentage of N, P2O5 and K2O. In the case of nitrogenous fertilizers, nitrogen may be in the ammoniacal, nitrate (or a combination thereof) or amide form. Ammoniacal form of nitrogen is contained in fertilizers like ammonium Sulphate, ammonium chloride, etc. Nitrate nitrogen is contained in fertilizers like ammonium nitrate, calcium ammonium nitrate, etc. The amide nitrogen is contained in urea. Phosphate present in phosphatic fertilizers is in the water soluble form or citrate soluble form. India is primarily an agriculture based economy. The agricultural sector and its other associated spheres provide employment to a large section of the country's population and contribute about 25% to the GDP. The Indian Fertilizer Industry is one of the allied sectors of the agricultural sphere. India has emerged as the third largest producer of nitrogenous fertilizers. The adoption of back to back Five Year plans has paved the way for self sufficiency in the production of food grains. In fact production has gone up to an extent that there is scope for the export of food grains. This surplus has been facilitated by the use of chemical fertilizers. Though the soil in India is rich in silt, it lacks chief plant nutrients like potassium, nitrogen and phosphate. The increase in the production of fertilizers and its consumption acts as a major contributor to overall agricultural development.NPK mixture fertilizers are formulated & recommended by agricultural scientists to enhance the output of the crops by giving it specific and exclusive blend of plant nutrients. All the major plant nutrients like Nitrogen, Phosphorus and Potash are mixed in different ratios to make it suitable for specific crops. These specific ratios of N P & K are called grades. The numbers in the grades name represents the percentage of N, P2O5 & K2O respectively in the mixture. NPK fertilizer plants are used for production of complex with different concentrations and types, such as inorganic fertilizers and biological fertilizers. These fertilizers can be obtained in the form of uniform granules from 1 mm to 4 mm size. These granules are white, cream, brown, gray or black in colour. Moreover, the production line can be optimized to manufacture different grades such as; and 8 :20: 14: 5, 10 : 15 : 10 : 4, 10 : 24 : 17 : 6, 12 : 16 : 22: 6.5, and 14 : 22 : 15 : 6 etc. There is a very good scope in this sector and new entrepreneurs should venture into this field. Few Indian Major Players are as under: Agro Chem Punjab Ltd. Aries Agro Ltd. Asian Fertilizers Ltd. Basant Agro Tech (India) Ltd. Bharat Chemicals & Fertilizers Ltd. Bharat Fertiliser Inds. Ltd. Bharat Fertiliser Inds. Ltd. Brahmaputra Valley Fertilizer Corpn. Ltd. Chambal Fertilisers & Chemicals Ltd. Coromandel International Ltd. Deccan Sales Corpn. Ltd. Deepak Agro Solutions Ltd. Deogiri Fertilisers Ltd. Dharamsi Morarji Chemical Co. Ltd. East Coast Fertilisers & Chemicals Ltd. Fertilisers & Chemicals, Travancore Ltd. Ganges Fertiliser & Chemicals Ltd. Godavari Fertilisers & Chemicals Ltd. Good Value Mktg. Co. Ltd. Gujarat Narmada Valley Fertilizers Co. Ltd. Gujarat State Fertilizers & Chemicals Ltd. Harshvardhan Chemicals & Minerals Ltd. Hind Lever Chemicals Ltd. Hindustan Agro Chemicals Ltd. Indag Products Ltd. Indian Farmers Fertiliser Co Op. Ltd. Indo Gulf Fertilisers Ltd. Karnataka Compost Devp. Corpn. Ltd. Kashi Urvarak Ltd. Khaitan Chemicals & Fertilizers Ltd. Khushhal Fertiliser Ltd. Kothari Industrial Corpn. Ltd. Krishak Bharati Co Op. Ltd. Krishna Industrial Corpn. Ltd. Liberty Phosphate Ltd. Liberty Urvarak Ltd. M P Agro Inds. Ltd. Madras Fertilizers Ltd. Mangalore Chemicals & Fertilizers Ltd. Maruti Fertochem Ltd. Mittal Fertilizers Ltd. Multitech International Ltd. Nagarjuna Fertilizers & Chemicals Ltd. National Fertilizers Ltd. Ocean Agro (India) Ltd. P L Agro Technologies Ltd. Paradeep Phosphates Ltd. Phosphate Co. Ltd. Pragati Fertilizers Ltd. Premier Fertilisers Ltd. Priyaanka Fertilizers & Chemicals Ltd. Pyrites, Phosphates & Chemicals Ltd. Raashi Fertilizers Ltd. Rajputana Fertilizers Ltd. Rama Phosphates Ltd. Ramganga Fertilizers Ltd. [Erstwhile] Rashtriya Chemicals & Fertilizers Ltd. Rewati Minerals & Chemicals Ltd. S F L Industries Ltd. Satyam Cement Ltd. Shiva Global Agro Inds. Ltd. Shree Acids & Chemicals Ltd. Shreeji Phosphate Ltd. Shri Ganpati Fertilizers Ltd. Shriniwas Fertilizers Ltd. Smartchem Technologies Ltd. Southern Petrochemical Inds. Corpn. Ltd. Sri Durga Bansal Fertilizer Ltd. Sri Krishna Fertilisers Ltd. Sulzer Chemtech Tower Field Services (India) Pvt. Ltd. Tata Chemicals Ltd. Tedco Granite Ltd. Teesta Agro Inds. Ltd. Trimurtee Fertilizers Ltd. Tungabhadra Fertilizers & Chemicals Co. Ltd. Udaipur Phosphates & Fertilisers Ltd. Unialkem Fertilizers Ltd. Zuari Industries Ltd.
Plant capacity: 150000 MT/AnnumPlant & machinery: 709 Lakhs
Working capital: -T.C.I: Cost of Project : 1665 Lakhs
Return: 43.00%Break even: 42.00%
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VERMICOMPOST FROM SOLVENT EXTRACTED SPICE WASTE - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities

Vermicompost is the product or process of composting utilizing various species of worms, usually red wigglers, white worms, and earthworms to create a heterogeneous mixture of decomposing vegetable or food waste, bedding materials, and vermicast. Vermicast, similarly known as worm castings, worm humus or worm manure, is the end-product of the breakdown of organic matter by a species of earthworm. Containing water-soluble nutrients, vermicompost is an excellent, nutrient rich organic fertilizer and soil conditioner. The process of producing vermicompost is called vermicomposting. In addition to much faster decomposition rates, there are several other reasons that make vermicomposting a preferable method over standard methods. With vermicomposting, there is little to no need of aeration or turning unlike conventional methods. The end product of vermicomposting has greater soluble nutrient levels as well as higher microbial populations when compared to traditional methods. On an industrial scale, vermicomposting has been practiced as an in-situ soil remediation process whereby worms mine heavy metals from the soil or treat hydrocarbon contamination. Additionally, vermicomposting has been effective at treating municipal bio-solids and wastewater as well being capable of processing animal manures and other by-products from paper, distillery, and others. Vermicompost, like conventional compost, provides many benefits to agricultural soil, including increased ability to retain moisture, better nutrient holding capacity, better soil structure, and higher levels of microbial activity. A search of the literature, however, indicates that vermicompost may be superior to conventional aerobic compost in a number of areas. There is very wide scope and good market potential of the product due to growth of organic farming.
Plant capacity: 1,500 MT./Annum Plant & machinery: 24 Lakhs
Working capital: -T.C.I: Cost of Project : 107 Lakhs
Return: 42.00%Break even: 50.00%
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MAGNESIUM SULPHATE (FERTILISER GRADE) - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities

The name earth was given by the older chemist to all substances that remained unchanged by fire. Lime, magnesia, strontium, and baryta were found to have alkaline reactions and were called alkaline earths. The alkaline earth metal includes magnesium, calcium, strontium, and barium. Magnesium Sulfate is used as fertilizer for supplying trace amounts of magnesium and sulfate to the plant. Magnesium sulfate of fertilizer grade is manufactured by using magnesium ore. It can be packed in gunny bag and store in the room of normal temperature. It can be store for long time without decay. Magnesium (Mg) is one of seventeen nutrient elements, which are essential for growth and development of all plants. It is used as a purgative in medicine. It is used in sizing and loading paper, silk and cotton. It is used in dyeing and fire proofing chemicals. It is used in tanning and weighting leather. It may be used as platinised magnesium sulfate in the manufacture of sulfuric Acid. It may be used in the manufacture of paints and soaps. It may be used as micronutrient fertilizer. There are few in organized and unorganized sectors manufacturer of magnesium sulfate. The new entrepreneurs venture into this industry will be successful due to huge demand of the product.
Plant capacity: 20 MT/day Plant & machinery: 36 Lakhs
Working capital: -T.C.I: 210 Lakhs
Return: 43.00%Break even: 41.00%
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Single Super Phosphate (S.S.P) - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue

Profile Single super phosphate is a highly demanded fertilizer mostly used at the time of preparation of land. It comprises of 16% water soluble phosphate which is readily accepted by the crops. The fertilizers effectiveness of SSP remains unquestioned. In fact it has become a standard of comparison for other fertilizers. SSP is primarily used as a crop nutrient source. However MCP and gypsum (the two primary ingredients in SSP) are widely used in many products. Properties Powder SSP (Green super phosphate) Granulated SSP (GSSP) • Moisture Contents: Max 12% Moisture Contents: Max 6% • Free Acidity: Max 4% Free Acidity: Max 4% • Water Soluble: Min 16 Water Soluble P2O5: Min 16% Production Procedure The main feeds (ingredients) for the process are concentrated sulphuric acid, and phosphate rock. The main aim of the super phosphate process is to convert this PO4 into a soluble form. • The phosphate rock is crushed into fine particles, • The rock is reacted with concentrated sulphuric acid, converting much of the PO4 into a soluble form. Most of this reaction occurs quickly, but it will continue slowly over the next few days, • The reacted mixture is granulated (turned into small pellets) and the granules are left to mature for weeks before use. Application SSP is an excellent source of three plant nutrients. The uses of SSP are: • Supplying plants with phosphorus, sulphur & calcium element • Fixing plant roots in soil and helping them combat pests • PSSP gives plants a better chance to carry out their bio-functions, such as germination, vegetation and ripeness • GSSP can be used to fertilize desert and calcareous lands and is perfectly usable in automatic/mechanical fertilization Market Potential There are about 80 plants of SSP in India and consumption of SSP is about 30 Lac MT. SSP contributes to 6.6% of total phosphatic inputs in India.India contributes 16% of the Global Fertilizer consumption. In India above 5 states have 80% consumption of total SSP. Acknowledging SSP as key Phophatic fertilizer at par with DAP on nutrient content, it is expected improved Productivity as soil will get the much desired Sulphur, farmer gets P at lower rate, government benefits due to lower subsidy bill, option with farmer at lower P price in SSP along with other nutrients (S & Ca) availability without additional cost, employment creation by local SSP manufacture and value within the country and win win situation to ensure that the NBS is sustained.
Plant capacity: 150000 MT/ Annum Plant & machinery: 1621 Lakh
Working capital: -T.C.I: Cost of Project : 2998 Lakh
Return: 45.00%Break even: 40.00%
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CUSTOMIZED FERTILIZER (For Higher Crop Productivity) - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Production Schedule

Fertilizer is an essential key input for production and productivity of crops. Fertilizer alone contributes towards 55% of additional food production. Since there is no scope for extending the cultivable area, more productivity per unit area is the only option and fertilizer is the main cart puller. Custom mixed fertilizer is a mixed fertilizer formulated according to individual specifications furnished by the consumer before mixing. Some land needs much higher quantities of balanced fertilizer mixtures in granulated form, for soil application; water soluble form for drip irrigation, mini sprinkler and foliar spray systems. Customized fertilizer may also be defined as multi-nutrient carrier which contains macro and/or micronutrient, whose sources are from inorganic or organic, which are manufactured through systemic process of granulation and satisfies crop’s nutritional demand, specific to area, soil and growth stage of plant. Customized Fertilizers are enriched with both macro and micro nutrients and are manufactured through a systemic process of granulation with stringent quality checks. APPLICATION The objective behind the customized fertilizer is to provide site specific nutrient management for achieving maximum fertilizer use efficiency for the applied nutrient in a cost effective manner. The customized fertilizer may be combination of nutrients, secondary nutrients and micronutrients. Customised Fertilizers are combination of micro nutrients like sulphur, zinc, boron added to the key items such as urea and diammonium phosphate (DAP) and potash, in a proportion that suits specific crops and soil patterns. A fertilizer formulated according to specifications that are furnished by/for a consumer prior to mixing, usually based on the results of soil tests. Customized fertilizers are depends on soil, crop, water and specific nutrients. Customised fertiliser manufacture basically involves mixing and crushing of urea, DAP, MOP, ZnS, bentonite sulphur and boron granules for obtaining the desired proportion of N, P, K, S and micronutrients. The mixture is subjected to steam injection, drying, sieving and cooling, so as to get a uniform product with every grain having the same nutrient composition. The sharp rise in fertilizer prices emphasizes the need for more research to improve the efficiency of fertilizer use. Corporate social obligation to continue to help farmers in India, get higher yields with less fertilizer i.e. by Integrated Soil Fertility Management (ISFM) as a tool to improve the efficiency of fertilizer for increased profitability of small holder farmers of India. CONVERTING ENERGY TO FOOD SECURITY Although the production of fertilizer is energy intensive, the benefits of using energy to enhance food security through fertilizer manufacture and use are enormous. Every 1 million Btu of energy use in the fertilizers sector produces an additional 218 kg of grain – enough to provide the minimum calorific intake for one person for a year. Thus, converting energy into food security through fertilizer (customized fertilizer) & associated inputs is probably the worlds (more so for India) most cost effective & human alternative for use of energy resources. By 2020, energy used for fertilizer production & distributions is projected to increase to 8494 trillion Btu. But even then, energy consumed in the fertilizer sector will remain less than 2% of global energy consumption - far less than what people will use driving personal ears. BENEFITS • Customized fertilizers is use of the Fertilizers Best Management Practices & are generally assumed to maximize crop yields while minimizing unwanted impacts on the environment & human health. • Fertilizer Best Management Practices will make it “easier “ in “future” for farmers, extension agents, crop advisers & researchers to exchange their experiences and also to restrict the unwanted nutrient impact on the ecosystem. • Application of customized fertilizer is compatible with existing farmers system & hence it will be comfortably accepted by the farmers. • Production of customized fertilizers will ensure improved ‘Fertilizer Use Efficiency’ & creating a new “Virtual” source of nutrients – implying from the existing quantity of DAP, MOP, Urea, SSP & A.S available & consumed in India, the agricultural produce output will increase, simultaneously the distribution & availability of fertilizer will be better. All this is achievable keeping the subsidy allocation constant. • Customized fertilizer satisfies crop’s nutritional demand, specific to area, soil, and growth stage of plant. • As the micronutrients are also added with the granulated NPK fertilizer the plants can absorb the micronutrient along with macronutrient which prevents nutrient deficiency in plant. • Mixed fertilizers with micronutrients provide recommended micronutrient rates for the agricultural field at the usual fertilizer application. • The farmer need not buy micronutrient separately at extra cost, thus reducing the total cost. It is found that incorporation of micronutrient with granular fertilizer at the time of manufacturing results in uniform distribution of micronutrient throughout granular NPK fertilizer. This is because micronutrient source is in contact with the mixed fertilizer under the condition of high moisture and temperature. Micronutrient with the mixed fertilizer is one of the most convenient methods of fertilizer application and helps in more uniform distribution of nutrient with conventional application equipments. It is a very unique method developed in agriculture industry and has tremendous scope for future.
Plant capacity: -Plant & machinery: -
Working capital: -T.C.I: -
Return: 1.00%Break even: N/A
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Amino Acid Metal Chelates for Agriculture Use (Zinc, Ferrous, Copper, Manganese, Magnesium, Calcium) - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery

Amino acid chelates consists of a metal ion comprising iron, zinc, manganese, magnesium, copper, calcium and mixtures thereof. These cheltaes are mostly used in nutrients, food supplements and fertilizers. The nutrients in chelated form, helps quick & easy absorption. Amino acid chelates represent a stable bonding agent that attaches to mineral molecules to aid absorption. All living things depend on amino acids, often called the building blocks of protein. This essential molecule produces energy needed to survive. Synthetic chelates only attach to metals, such as copper, zinc and iron. Natural amino acid chelates bind to metallic and inorganic minerals, including calcium, phosphate, and potassium. In order for a compound to be called a true chelating agent, it must have certain chemical characteristics. This chelating compound must consist of at least two sites capable of donating electrons (coordinate covalent bond) to the metal it chelates. As with organic acids, amino acid compounds also play a role in mineral uptake into plant tissue, because of the increase permeability effect of the amino acid on the cuticle. Market Survey The saturated market Micronutrient deficiencies are major constraints in crop production in the present day agricultural programmes. Micronutrient fertilizers are gaining importance day by day and would play a major role in bringing stability and sustainability in the production of food grains, pulses and oilseeds in the coming decade. Demand for chelating agents worldwide is expected to continue its steady growth over the coming years. While more than 70% of the global chelates demand comes from household and industrial cleaners, water treatment, and pulp and paper industries, chelates are finding increasing use in agriculture and medicine. New markets in Asia-Pacific and South America for water treatment and personal care sectors bode well for the chelates market. Biodegradable chelating agents are likely to capture a significant share of the chelating agents market in the coming years, owing to potential health and environmental hazards associated with the use of non-biodegradable organic chelating compounds. Few Major Players are as under:- Chambal Fertilisers & Chemicals Ltd. Crystal Phosphates Ltd. Deepak Fertilisers & Petrochemicals Corpn. Ltd. Gharda Chemicals Ltd. Kaveri Seed Co. Ltd. Kisan Plant Biotech Ltd. Maharashtra Agro-Inds. Devp. Corpn. Ltd. Nagarjuna Agrichem Ltd. Nava-Barat Fertilizers Ltd. Rallis India Ltd. Recon Agrotech Ltd. Rohanna Agri Ltd. Romeda Chemicals Ltd. Sivashakthi Bio Planttec Ltd. Technico Agri Sciences Ltd. Vijay Remedies Ltd. Capacity Zinc Amino Acid Metal Chelates : 0.5 MT/Day Ferrous Amino Acid Metal Chelates : 0.5 MT/Day Copper Amino Acid Metal Chelates : 0.5 MT/Day Manganese Amino Acid Metal Chelates : 0.5 MT/Day Magnesium Amino Acid Metal Chelates : 0.5 MT/Day Calcium Amino Acid Metal Chelates : 0.5 MT/Day
Plant capacity: -Plant & machinery: Rs.161 Lakhs
Working capital: -T.C.I: Cost Of Project : Rs.502 Lakhs
Return: 41.00%Break even: 47.00%
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Zinc Sulphate (Agriculture Grade) - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Plant Layout

Zinc sulfate is a powder that is colorless and completely water-soluble. The product can be used in different applications, including some connected with maintaining good health. A number of over the counter products contain some level of zinc sulfate, as well as many prescription medications. In terms of healthcare uses, zinc sulfate is often included as an ingredient in products designed to treat skin conditions. In particular, over-the-counter medications for acne are likely to contain the compound. Lotions and topical creams that are used to treat boils are also likely to contain at least trace amounts of the sulfate. Zinc Sulphate is used in agriculture as a weed killer and to give protection against pests. It is used to supply zinc in animal feeds and fertilizers; Zinc Sulphate is also an important constituent of the precipitating bath in the manufacture of viscose rayon and in electrolyte for zinc plating. Zinc Sulphate functions as a mordant in dyeing; as a preservative for skins and leather; and as an astringent and emetic in medicine. Zinc sulfate is chiefly used in fertilizer applications and animal feed supplements. It is especially applied on crops such as pecan, deciduous fruits, peanuts, cotton, corn, and citrus, and added to feeds for swine and poultry. Zinc will play a larger role in the fertilizer market as demand grows for its use as a micronutrient in growing agricultural crops. Zinc is necessary for energy production, protein synthesis and growth regulation within plants, and can limit plant growth if it is not available in sufficient quantities during key stages of plant development. Demand is already growing in some regions. In 2012 and 2013, for example, China included zinc fertilizer in the national fertilizer recommendations for major crop production. Overall, the move is expected to increase zinc fertilizer production and use in China by an additional 50,000 metric tons to 100,000 metric tons annually. Global zinc chemical production will soon be reaching very high utilization rates. New capacity for zinc chemicals is expected to come online during the next five years, most likely in Asia and in China. So any new entrants can venture in to this industry. Few Indian Major Players are as under:- D C M Shriram Ltd. D D Agro Inds. Ltd. Gujarat State Fertilizers & Chemicals Ltd. Haryana Land Reclamation & Devp. Corpn. Ltd. Hydromet (India) Ltd. Liberty Phosphate Ltd. Vantech Industry Ltd.
Plant capacity: 29 MT/ DayPlant & machinery: Rs. 169 Lakhs
Working capital: -T.C.I: Cost of Project : Rs. 438 Lakhs
Return: 26.00%Break even: 53.00%
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  • One Crore is equivalent to ten million (10,000,000)
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