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Ferro Alloys,Ferroalloys,Manganese Alloys(Ferro Manganese, Silico Manganese), Ferro Silicon, Chrome Alloys, Noble Ferro Alloys (Ferro Molybdenum, Ferro Vanadium, Ferro Tungsten, Ferro Silicon Magnesium, Ferro Boron, Ferro Titanium)Projects

The Ferro Alloys Industry is an ancillary and vital industry producing basic alloys, which are required for the growth of the steel industry to cater to both domestic and international market.Ferro alloys are the intermediate products used in the making of steel as deoxidants and for rust proofing.

The products of the industry covered are manganese alloys (High Carbon, Medium Carbon and Low Carbon Ferro Manganese and Silicon Manganese), Ferro Silicon, Chrome Alloys(High Carbon, Medium Carbon and Low Carbon Ferro Chrome, Silico chrome ),Noble Ferro Alloys(Ferro Molybdenum, Ferro Vanadium, Ferro Tungsten, Ferro Silicon Magnesium, etc. All these alloys are an essential ingredient for the manufacture of steel and stainless steel.The capacity utilisation of the ferro alloy industry is only 65 percent for the manganese and chrome alloys. Domestic ferro alloy industry is not able to meet the steel industry expectation in spite of having enough capacity to manufacture ferro alloys. In India, there are 135 companies producing ferro alloys in bulk with 256 furnaces.

The Industry present capacity is around 3.65 million tonnes,including 2.1 million tonnes of manganese alloys and 1.3 million tonnes of chromium alloys and that leaves it with a good amount of export surplus. In the process it has become particularly vulnerable to global trading condition.This is sufficient to take to produce more than 151 million tonnes of steel. The domestic steel industry was trying hard to increase its finished steel production from 48 million tonne in 2006-07 to 60 million tonne by 2010. The Indian steel industry had come to a full swing and is now in an expansion mode. There are plans to scale the steel capacity. The present production of 35 million tonne is expected to increase to 63 million tonne by 2012 and 100 million tonne by 2020.Consequently, the demand for ferro alloys, which are critical inputs for steel manufacturing, will also go up. Production of ferro alloys is projected to be 5 lakh tonne in 2004-05. The demand is expected to grow to 9.4 lakh tonne in 2012 and if exports are also included, it would be 11.4 lakh tonne. The manganese ore demand and supply gap is predicted by analysts to touch 0.6 million tonne.The shortfall is likely to be met through imports. High carbon ferro chrome is mainly used to manufacture stainless steel and balance usage is for manufacturing alloy steel. Currently India produces close to 1 million tons of ferro chrome and exports 3, 50,000 tons of ferro chrome. Most of the production is high carbon with chrome content of 60 to 65 percent.The industry is expecting an increase in the customs duty on ferro alloys to 10% (except for ferro nickel) as against 5%.

Major players in this sector are Essel Mining & Inds.Ltd, Hira Ferro Alloys Ltd, Indian Metals & Ferro Alloys Ltd, Ferro Alloys Corpn.Ltd, Haldia Steels Ltd, etc. The huge steel demand from construction, automobile and machinery building sectors due to a growing urbanization and infrastructure, and proper capacity utilization will lead the ferro Alloys Industry to a bright future in the coming years.

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FERRO ALLOYS – FERRO MANGANESE, SILICO MANGANESE, FERRO SILICON BASED ON ALUMINOTHERMIC PROCESS - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery

The ferro alloys are classified as bulk ferro alloys & noble ferro alloys. Bulk ferro alloys include ferro chrome/charge chrome ferro manganese, ferro silicon, etc. while niobium, nickel, titanium, tantalum, tungsten, and vanadium form noble ferroalloys. Two or more of these elements can be associated with any one ferroalloy in known proportions for metallurgical uses. Depending on affinity for oxygen compared to iron, copper, molybdenum and nickel can be added with the charge or during melting and are fully recovered chromia and manganese elements are easily oxidized, and hence, need to be added late during melting or in ladle. Al, Ti, V & Zr easily oxides and are added in ladle only to minimize oxidation losses. The demand for ferro alloys has been increasing with that of alloy and special steels. There are six leading players and over 30 small producers. The industry has tied up with companies in Europe for technology inputs. The major users of alloy steel are: auto industry, railways, forgings, tubes, springs and other engineering industries. The leading players are Alloy Steel (SAIL), Mukand (Advanced Design Materials Corp., USA), Mahindra Ugine, Sunflag Irons & Steel, Vishveshvarya Steel, Kalyani Steel, Panchmahal, Indian Seamless, Shah Alloy Kalyani Carpenter, and Garg Furnace. Ferro manganese along with Fe-Si, Fe-Cr, is a bulk ferro-alloy; Manganese is also added in steels in the form of silico manganese. It dissolves in iron in all proportions, Iron for Farm implements uses upto 1.75% Mn and also in automobile parts. Ship construction industry uses steels with even higher content; riffle barrels and heat treated forgings necessarily use ferro manganese as an alloying additive. Ferro manganese is a principle alloying agent used in steel production steel/iron casting etc, where it also acts as a strengthener and deoxidizer. It imparts corrosion resistance to the products. There is an increased demand of the Indian silico-manganese in the European market. This has strengthened the position of Indian manufacturers for its sale to other countries. The mood of the ferro alloys manufacturers in the International market is very positive. There is a good scope to venture into this field for new entrepreneurs. Few Indian Major Players are as under: Acme Ferro Alloys Pvt. Ltd. Alok Ferro Alloys Ltd. Andhra Ferro Alloys Ltd. Anjaney Ferro Alloys Ltd. Baheti Metal & Ferro Alloys Ltd. Balasore Alloys Ltd. Baroda Ferro Alloys & Inds. Ltd. Bhaskar Shrachi Alloys Ltd. Bhupco Alloys Ltd. Castron Technologies Ltd. Corporate Ispat Alloys Ltd. Cronimet Alloys India Ltd. Dandeli Ferro Pvt. Ltd. Facor Alloys Ltd. Ferro Alloys Corpn. Ltd. Hi-Tech Electrothermics & Hydro Power Ltd. Hindustan Ferro & Inds. Ltd. Hira Ferro Alloys Ltd. Impex Ferro Tech Ltd. Indian Metals & Alloys Ltd. Indian Metals & Carbide Ltd. Indian Metals & Ferro Alloys Ltd. Indsil Hydro Power & Manganese Ltd. Jagat Alloys Pvt. Ltd. Karthik Alloys Ltd. Maharashtra Elektrosmelt Ltd. Maithan Alloys Ltd. Mishra Dhatu Nigam Ltd. Muskan Ferro Silicons Ltd. Nagpur Power & Inds. Ltd. Quality Steels & Forgings Ltd. R G Foundry Forge Ltd. Sarda Energy & Minerals Ltd. Sharp Ferro Alloys Ltd. Shri Ganesh Ferro Alloys Ltd. Shri Girija Smelters Ltd. Shyam Ferro Alloys Ltd. Silcal Metallurgic Ltd. Snam Alloys Ltd. Sova Ispat Alloys Ltd. Srinivasa Ferro Alloys Ltd. Standard Chrome Ltd. Star Metallics & Power Pvt. Ltd. Universal Ferro & Allied Chemicals Ltd. V B C Ferro Alloys Ltd. V B C Industries Ltd.
Plant capacity: 1800 MT/Annum Ferro Manganese, 900 MT/Annum Silico Manganese, 900 MT/Annum Ferro SiliconPlant & machinery: 87 Lakhs
Working capital: -T.C.I: Cost of Project : 283 Lakhs
Return: 40.00%Break even: 74.00%
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SILICO MANGANESE - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue, Plant Layout

Manganese and silicon are crucial constituents in steelmaking, as deoxidants, desulphurizers and alloying elements. Silicon is the primary deoxidizer. Manganese is a milder deoxidizer than silicon but enhances the effectiveness due to the formation of stable manganese silicates and aluminates. It also serves as desulphurizer. Manganese is used as an alloying element in almost all types of steel. Of particular interest is its modifying effect on the iron-carbon system by increasing the hardenability of the steel. Thus both silicon and manganese have an important influence on the properties of steel, depending on the amount added and the combined effect with other alloying elements. About 93 % of all manganese produced is in the form of manganese ferroalloys. The FeMn grades are high carbon (HC), medium carbon (MC), low-carbon (LC) and very low carbon (VLC), whereas the SiMn grades are medium carbon (MC) and low carbon (LC). The steel industry is the only consumer of these alloys. Silico manganese (SiMn), a ferroalloy with high contents of manganese and silicon, is made by heating a mixture of the oxides manganese oxide (MnO2), silicon dioxide (SiO2), and iron oxide (Fe2O3), with carbon in a furnace. They undergo a thermal decomposition reaction. It is used as a deoxidizer and an alloying element in steel. The standard grade silico manganese contains 14 to 16% of silicon, 65 to 68% of manganese and 2% of carbon. The low carbon grade SiMn has carbon levels from 0.05 to 0.10%. Demand for steel has been rising due to ongoing economic boom leading to rapid growth in various industries in the world's two largest populous countries in Asia-Pacific, China and India, with simultaneous increase in production leading to wide fluctuations is steel prices. Other countries in Asia-Pacific such as Japan, South Korea, and Taiwan; Middle East, Eastern Europe, and Latin America have witnessed an increase in steel consumption. A changing lifestyle, increasing disposable income, changing consumer thinking, rising consumption, and various other factors; demand for steel witnessed an increase leading to an increase in manganese demand. This trend is expected to continue for another five years after which demand is expected to stabilize. There is a very good scope in this field and new entrepreneurs should venture in such projects. Few Indian Major Players are as under: Aarti Steels Ltd. Adhunik Metaliks Ltd. Alok Ferro Alloys Ltd. Bhaskar Shrachi Alloys Ltd. Bihar Foundry & Castings Ltd. Bishwanath Ferro Alloys Ltd. Castron Technologies Ltd. Century Plyboards (India) Ltd. Cronimet Alloys India Ltd. Ductile Castings Ltd. Garg Industries Ltd. (Duplicate Name, Punjab) Indsil Hydro Power & Manganese Ltd. Jalan Ispat Castings Ltd. Karthik Alloys Ltd. Maharashtra Elektrosmelt Ltd. Nagpur Power & Inds. Ltd. Natural Sugar & Allied Inds. Ltd. Nav Chrome Ltd. [Merged] Nava Bharat Ventures Ltd. Quality Steels & Forgings Ltd. Shri Girija Smelters Ltd. Shyam Century Ferrous Ltd. Shyam Ferro Alloys Ltd. Silcal Metallurgic Ltd. Sova Ispat Alloys (Mega Projects) Ltd. Sova Ispat Alloys Ltd. Srinivasa Ferro Alloys Ltd. Star Metallics & Power Pvt. Ltd. Super Steel Casting Ltd. V B C Ferro Alloys Ltd.
Plant capacity: 14400 MT/AnnumPlant & machinery: 897 Lakhs
Working capital: -T.C.I: Cost of Project : 1861 Lakhs
Return: 40.00%Break even: 70.00%
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Ferro Alloys (Ferro Silicon, Ferro Manganese & Silico Manganese) - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study

Ferro manganese are alloys composed of iron and one or two more metals like Mn, Si, Ti, W etc. The ferro alloys have usually lower melting points than their respective alloying metals in pure stable form and thus, can be readily incorporated to obtain the metals as ferro alloys than in their pure terms starting from their ores. It is a principle alloying agent used in steel production steel/iron casting etc, where it also acts as a strengthener and deoxidiser. It imparts corrosion resistance to the products. Ferro manganese along with Fe-Si, Fe-Cr, is a bulk ferro-alloy, Manganese is also added in steels in the form of silico manganese. It dissolves in iron in all proportions, Iron for Farm implements uses upto 1.75% Mn and also in automobile parts. Ship construction industry uses steels with even higher content; riffle barrels and heat treated forgings necessarily use ferro manganese as an alloying additive.Ferro Alloys Plays major role in Steel Production and industrial development. Ferro-alloys are iron based alloys with varied elements introduced in steel making to cater to the specific needs. These are specified additions to the production of steel for various applications. Generally ferro-alloys are designated by base metal indicated as under such as: Ferro – silicon, Ferro – manganese, Silico – manganese, Ferro – chrome etc. Uses and Applications Ferro alloys are iron bearing alloys with additives which are passed on to steel to meet specific needs. The Ferro alloys are brittle and can be crushed to any size to be added to the molten steel as additives. Generally the additives as in steel are invariably added in the form of Ferro alloys. These are established additives in the steel production to obtain specific needs. Market Survey The demand for ferro alloys has been increasing with that of alloy and special steels. At the beginning of the previous decade, it was about half a million tonnes, increased to over 700,000 tonnes by 1997-98 and reached the level of 1.20 mn tonnes in 2006-07. There are six leading players and over 30 small producers. The industry has tied up with companies in Europe for technology inputs. The major users of alloy steel are: auto industry, railways, forgings, tubes, springs and other engineering industries.The leading players are Alloy Steel (SAIL), Mukand (Advanced Design Materials Corp., USA), Mahindra Ugine, Sunflag Irons & Steel, Vishveshvarya Steel, Kalyani Steel, Panchmahal, Indian Seamless, Shah Alloy Kalyani Carpenter.
Plant capacity: Ferro Silicon:59.0 MT/Day.,Ferro Manganese:167.0 MT/Day.,Silico Manganese:130.5 MT/Day.Plant & machinery: Rs.2493 Lakhs.
Working capital: -T.C.I: Cost of Project :Rs4280 Lakhs.
Return: 28.00%Break even: 41.00%
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Low Carbon Ferro Manganese (Medium Grade) - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities

In igneous rocks, which comprise 95% of the earth’s crust the average percentage concentration of manganous oxide is 0.124. This is small in compared with the alumina (15.34), FeO + Fe2O3(6.88) and titania but very much higher than the incidence of the well known metals copper (0.010), zinc ( 0.004), and lead (0.002). In igneous rocks, which comprise 95% of the earth’s crust the average percentage concentration of manganous oxide is 0.124. Manganese is used in metallurgical industries in the form of ferro-manganese. Ferro-manganese contains about 80% Mn and 20% Fe. Generally ferro-manganese is produced in blast furnace or an electric furnace. Low silica ores are preferred as they reduce the slag volume. Secondly, the phosphorous content in the ore should also be low. A high purity ferro-manganese is produced by fused salt electrolysis method. The ore is roasted to produce MnO, followed by leaching with H2SO4 acid to form manganese sulphate. This solution is then neutralised to precipitate iron & aluminium. Other impurities are separated as sulphides. Finally the solution is used for electrolysis to produce ferro-manganese of metallurgical grade. The modern electric furnace route of ferro-manganese production gives 85 - 90% manganese recovery, MnO dust recycling is possible and a high degree of homogenisation, slag control and furnace scrabbing is practised. Further, smelting of high-grade Mn-ore with high-cabon ferro-manganese gives medium carbon ferro-manganese. A silicothermic reduction of manganese ore in an electric furnace yields low-carbon ferromanganese. Uses and Applications Low Carbon Ferro- Manganese is a Ferro alloy with high content of manganese. It gives strength to steel and is used in making of high tension steel; it is widely used in the manufacturing of tool steels, alloys steel & structural steels. Its property causes it to have a high affinity with sulphur in the steel and on combining produces Manganese Sulphide (MnS) which floats up to the metal surface. It is also used as a de-oxidizer and hence finds its usage in the manufacture of 18-8 Austenitic non magnetic stainless steel. In cast iron, manganese is used mainly to counteract the bad effects of sulfur. In steel, manganese acts as a deoxidizer and combines with sulfur, thereby improving the hot-working properties of the steel. Also improves the strength, toughness. Manganese ferroalloys, consisting of various grades of ferromanganese and silicomanganese, are used to provide a key ingredient for steelmaking. Market Survey According to industry experts, the Indian manganese alloy industry has the potential to meet the global challenges despite various constraints. With the necessary supportive measures from the government, the industry can make fast towards the path of sustainable growth and meet the higher requirement of the Indian steel industry. The estimated reserve of chrome ore in India is approx.178 MT. In the longer term, the direction of manganese prices will depend on a combination of economic growth in the industrialised world, and continued expansion of industrialising and emerging economies in Asia and South America. Over the next five years, the rise in steel production will lead to an increase in manganese consumption, with an annual average growth rate of 6% over the next five years, with China and India providing the main impetus for this growth. Global demand for manganese in batteries has been relatively stable at about 300ktpy. This has mainly been accounted for by zinc and alkaline primary batteries, but demand for manganese in rechargeable batteries has risen in recent years. Overall, total demand for manganese is expected to increase by around 6% per year over the next five years. The current scenario of Indian ferro alloys industry has changed due to rapid industrialisation with global steel demand on a high growth trajectory. The estimated production capacity of ferro alloys in India is more than double of the domestic demand, making the industry partially dependent on domestic market and more on export market. The future of industry will depend on international demand and export market against the wider industry impact of energy, ore shortages, production cost volatility and lower profit margin.
Plant capacity: 10 MT/Day.Plant & machinery: 256 Lakhs.
Working capital: -T.C.I: Cost of Project:691 Lakhs.
Return: 26.00%Break even: 65.00%
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Ferro Alloys - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue, Plant Economics

Ferroalloys have been developed to improve the properties of steels and alloys by introducing specific alloying elements in desirable quantities in the most feasible technical and economic way. Ferroalloys are usually classified in two groups: bulk (major) ferroalloys (produced in large quantities) and minor ferroalloys (produced in smaller quantities, but of a high importance). Bulk ferroalloys are used in steelmaking and steel or iron foundries exclusively, whereas the use of special ferroalloys is far more varied. About 85% to 90% of all ferroalloys are used in steelmaking; the remaining ferroalloys are used for nonferrous alloys (e.g., those that are nickel or titanium based) and by the chemicals industry. Today, almost all ferroalloys are produced in submerged arc furnaces where raw materials (ores), reductants (coke, silicon-based ferroalloys, aluminum), iron additions (iron ore or steel scrap), and fluxes (lime, magnesia, dolomite, limestone, fluorspar, etc.) are loaded and smelted, followed by the tapping of slag and metal. Ferroalloys Plays major role in Steel Production and industrial development. These are iron based alloys with varied elements introduced in steel making to cater to the specific needs. These are specified additions to the production of steel for various applications. Uses As deoxidizer, desulphurizer improves fluidity of liquid steel. Grain refinement, high-speed steels, HSLA steels, hot extrusion, tool and die steels. Grain refinement, HSLA steels stabilization in stainless steels. HSLA Steels, Stainless Steels, tool Steels, Cryogenic Steels. In forgings, rolled Products, castings, Structural and tool steels. Low-Carbon Steels Hadfield steels, austenitic Steels for addition to 18-8 type austenitic steels. For low-carbon high chromium steels-stainless Steel/irons. Deoxidation-killed, semi-skilled steels, Structural steels. High silicon, spring and electrical sheet steel as reductants. For low- carbon steel when silicon is not harmful, for producing low-carbon ferromanganese. For producing low-carbon ferrochrome. Market Survey The demand for ferro alloys has been increasing with that of alloy and special steels. At the beginning of the previous decade, it was about half-a-million tonnes, increased to over 700,000 tonnes by 1997-98 and reached the level of 1.20 mn tonnes in 2006-07. There are six leading players and over 30 small producers. The industry has tied up with companies in Europe for technology inputs. The major users of alloy steel are: auto industry, railways, forgings, tubes, springs and other engineering industries. The leading players are Alloy Steel (SAIL), Mukand (Advanced Design Materials Corp., USA), Mahindra Ugine, Sunflag Irons & Steel, Vishveshvarya Steel, Kalyani Steel, Panchmahal, Indian Seamless, Shah Alloy Kalyani Carpenter, Garg Furnace. Ferro manganese are alloys composed of iron and one or two more metals like Mn, Si, Ti, W etc. The ferro alloys have usually lower melting points than their respective alloying metals in pure stable form and thus, can be readily incorporated to obtain the metals as ferro alloys than in their pure terms starting from their ores. Ferro manganese is a principle alloying agent used in steel production steel/iron casting etc, where it also acts as a strengthener and deoxidizer. It imparts corrosion resistance to the products. Ferro manganese along with Fe-Si, Fe-Cr, is a bulk ferro-alloy, Manganese is also added in steels in the form of silico manganese. It dissolves in iron in all proportions, Iron for Farm implements uses up to 1.75% Mn and also in automobile parts. Ship construction industry uses steels with even higher content; riffle barrels and heat treated forgings necessarily use ferro manganese as an alloying additive. Few Major Players are as under :- Acme Ferro Alloys Pvt. Ltd. Alok Ferro Alloys Ltd. Andhra Ferro Alloys Ltd. Anjaney Ferro Alloys Ltd. Baheti Metal & Ferro Alloys Ltd. Balasore Alloys Ltd. Baroda Ferro Alloys & Inds. Ltd. Beco Engineering Co. Ltd. [Merged] Bhaskar Shrachi Alloys Ltd. Bhupco Alloys Ltd. Castron Technologies Ltd. Corporate Ispat Alloys Ltd. Cronimet Alloys India Ltd. Dandeli Ferro Pvt. Ltd. Facor Alloys Ltd. Ferro Alloys Corp. Ltd. Hi-Tech Electrothermics & Hydro Power Ltd. Hindustan Ferro & Inds. Ltd. Hira Ferro Alloys Ltd. Impex Ferro Tech Ltd. Indian Charge Chrome Ltd. [Merged] Indian Metals & Alloys Ltd. Indian Metals & Carbide Ltd. Indian Metals & Ferro Alloys Ltd. Indsil Hydro Power & Manganese Ltd. Jagat Alloys Pvt. Ltd. Jindal Ferro Alloys Ltd. [Merged] Karthik Alloys Ltd. Maharashtra Elektrosmelt Ltd. Maithan Alloys Ltd. Mishra Dhatu Nigam Ltd. Muskan Ferro Silicons Ltd. Nagpur Power & Inds. Ltd. Nav Chrome Ltd. [Merged] Quality Steels & Forgings Ltd. R G Foundry Forge Ltd. Sarda Energy & Minerals Ltd. Sharp Ferro Alloys Ltd. Shri Ganesh Ferro Alloys Ltd. Shri Girija Smelters Ltd. Shyam Century Ferrous Ltd. [Merged] Shyam Ferro Alloys Ltd. Silcal Metallurgic Ltd. Snam Alloys Ltd. Sova Ispat Alloys Ltd. Srinivasa Ferro Alloys Ltd. Standard Chrome Ltd. Star Metallics & Power Pvt. Ltd. Universal Ferro & Allied Chemicals Ltd. V B C Ferro Alloys Ltd. V B C Industries Ltd.
Plant capacity: 36000 MT/annumPlant & machinery: Rs. 6457 Lakhs
Working capital: -T.C.I: Cost of Project: Rs. 16549 Lakhs
Return: 24.00%Break even: 51.00%
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Ferro Alloys - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue, Plant Economics

Ferroalloys have been developed to improve the properties of steels and alloys by introducing specific alloying elements in desirable quantities in the most feasible technical and economic way. Ferroalloys Plays major role in Steel Production and industrial development. These are iron based alloys with varied elements introduced in steel making to cater to the specific needs. These are specified additions to the production of steel for various applications. It also has application in the field of production of low- carbon steel, for producing low-carbon ferromanganese, for producing low-carbon ferrochrome. The major users of alloy steel are: auto industry, railways, forgings, tubes, springs and other engineering industries. The demand for ferro alloys has been increasing with that of alloy and special steels. There are six leading players and over 30 small producers. The industry has tied up with companies in Europe for technology inputs. Ferro manganese along with Fe-Si, Fe-Cr, is a bulk ferro-alloy. Iron for Farm implements uses up to 1.75% Mn and also in automobile parts. Ship construction industry uses steels with even higher content; riffle barrels and heat treated forgings necessarily use ferro manganese as an alloying additive. Few Major Players are as under:- Acme Ferro Alloys Pvt. Ltd. Alok Ferro Alloys Ltd. Andhra Ferro Alloys Ltd. Anjaney Ferro Alloys Ltd. Baheti Metal & Ferro Alloys Ltd. Balasore Alloys Ltd. Baroda Ferro Alloys & Inds. Ltd. Beco Engineering Co. Ltd. [Merged] Bhaskar Shrachi Alloys Ltd. Bhupco Alloys Ltd. Castron Technologies Ltd. Corporate Ispat Alloys Ltd. Cronimet Alloys India Ltd. Dandeli Ferro Pvt. Ltd. Facor Alloys Ltd. Ferro Alloys Corp. Ltd. Hi-Tech Electrothermics & Hydro Power Ltd. Hindustan Ferro & Inds. Ltd. Hira Ferro Alloys Ltd. Impex Ferro Tech Ltd. Indian Charge Chrome Ltd. [Merged] Indian Metals & Alloys Ltd. Indian Metals & Carbide Ltd. Indian Metals & Ferro Alloys Ltd. Indsil Hydro Power & Manganese Ltd. Jagat Alloys Pvt. Ltd. Jindal Ferro Alloys Ltd. [Merged] Karthik Alloys Ltd. Maharashtra Elektrosmelt Ltd. Maithan Alloys Ltd. Mishra Dhatu Nigam Ltd. Muskan Ferro Silicons Ltd. Nagpur Power & Inds. Ltd. Nav Chrome Ltd. [Merged] Quality Steels & Forgings Ltd. R G Foundry Forge Ltd. Sarda Energy & Minerals Ltd. Sharp Ferro Alloys Ltd. Shri Ganesh Ferro Alloys Ltd. Shri Girija Smelters Ltd. Shyam Century Ferrous Ltd. [Merged] Shyam Ferro Alloys Ltd. Silcal Metallurgic Ltd. Snam Alloys Ltd. Sova Ispat Alloys Ltd. Srinivasa Ferro Alloys Ltd. Standard Chrome Ltd. Star Metallics & Power Pvt. Ltd. Universal Ferro & Allied Chemicals Ltd. V B C Ferro Alloys Ltd. V B C Industries Ltd.
Plant capacity: 36000 MT/annumPlant & machinery: Rs. 6457 Lakhs
Working capital: -T.C.I: Cost of Project: Rs. 16549 Lakhs
Return: 24.36%Break even: 51.07%
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Ferro Silicon - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue, Plant Economics

Ferro Alloys Plays major role in Steel Production and industrial development. Ferro-alloys are iron based alloys with varied elements introduced in steel making to cater to the specific needs. These are specified additions to the production of steel for various applications. Generally ferro-alloys are designated by base metal indicated as under such as: • Ferro - silicon • Ferro – manganese • Silico – manganese • Ferro – chrome etc. Ferro alloys are iron bearing alloys with additives which are passed on to steel to meet specific needs. The Ferro alloys are brittle and can be crushed to any size to be added to the molten steel as additives. Generally the additives as in steel are invariably added in the form of Ferro alloys. These are established additives in the steel production to obtain specific needs. The market for ferrosilicon is largely in steel (85%) and cast iron (15%), with very small amounts used in non-ferrous alloys. As a whole it is a good project for entrepreneurs to invest. ? Few Indian Major Players are as under • Hindustan Ferro & Inds. Ltd. • Hindusthan Malleable & Forgings Ltd. • Indian Metals & Ferro Alloys Ltd. • Kinjal Metals Ltd. • Kohinoor Steel Pvt. Ltd. • Lords Chemicals Ltd. • Metkore Alloys & Inds. Ltd. • Shyam Century Ferrous Ltd. • Shyam Ferro Alloys Ltd. • Siddharth Ormet Ltd. • Silcal Metallurgic Ltd. • Snam Alloys Pvt. Ltd. • Star Ferro & Cement Ltd. • Tecil Chemicals & Hydro Power Ltd. • V B C Ferro Alloys Ltd. • V B C Industries Ltd. • Valley Abrasives Ltd. • Vaswani Industries Ltd. • Visvesvaraya Iron & Steel Ltd.
Plant capacity: Ferro Silicon: 100 MT/DayPlant & machinery: Rs 7566 Lakhs
Working capital: -T.C.I: Cost of Project: Rs 10793 Lakhs
Return: 28.00%Break even: 43.00%
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Low Carbon Ferromanganese - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue

High Carbon Ferro- manganese containing about 7% carbon is not suitable for the production of steels or other alloys containing manganese in which it is desired to maintain the carbon at low level. For the manufacture of such materials the manganese must be added either as the relatively pure metal or in the form of an addition alloy with a low content of carbon. It is a Ferro alloy with high content of manganese. It gives strength to steel and is used in making of high tension steel.Low carbon Ferro manganese is widely used in the manufacturing of tool steels, alloys steel & structural steels. Its property causes it to have a high affinity with sulphur in the steel and on combining produces Manganese Sulphide (MnS) which floats up to the metal surface. Low Carbon Ferro Manganese is used as a de-oxidizer and hence finds its usage in the manufacture of 18-8 Austenitic non magnetic stainless steel. The demand for ferro alloys has been increasing with that of alloy and special steels. There are about a dozen leading players and over 30 small producers. The industry has tied up with companies in Europe for technology inputs. The major users of alloy steel are: auto industry, railways, forgings, tubes, springs and other engineering industries.Thus, due to demand it is a good project for entrepreneurs to invest. Few Indian Major Players are as under • Acme Ferro Alloys Pvt. Ltd. • Anjaney Ferro Alloys Ltd. • Balasore Alloys Ltd. • Impex Ferro Tech Ltd. • Indian Metals & Alloys Ltd. • Indsil Hydro Power & Manganese Ltd.
Plant capacity: Low Carbon Ferromanganes : 15,000 MT/AnnumPlant & machinery: Rs 371 lakhs
Working capital: -T.C.I: Cost of Project : Rs 2804 lakhs
Return: 27.00%Break even: 61.00%
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Low Carbon Silicomanganese - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue

Low Carbon Silico Manganese which is popularly known as LCSiMn is a ferrous alloy with content of carbon, silica and manganese. A large number of steel producing companies extensively demand low carbon silico manganese for reducing total production treatment by using these at the time of slag reduction instead of HCFeMn and decarburization process. Low level carbon silico manganese is extensively appreciated for reducing the lining attack that may cause due to less fluid slag (less MnO).Low Carbon Silicomanganese, used during slag reduction instead of High Carbon Ferromanganese during decarburization, reduces the total treatment time. This also reduces the amount of oxidized manganese, and therefore the quantity of silicon needed in the slag reduction. With the growing demand of steel in the market, there has been a heavy requirement of manganese alloys. This is one of the most probable reasons as to why the manganese industry is on the bloom. After witnessing a downfall, Silico manganese prices are now slightly stable; and increased by INR 1,000-2,000/MT with demand dented as buyers were retreating due to diminishing steel margins. Silico manganese producers are clamoring to offload stock. The Indian ferroalloys producers are reportedly cutting down their Manganese alloy production and would like to exhaust stocks to enable steady cash flows amid thin price margins. Due to cutting down in production of ferro alloys, prices may increase further in a short period. Thus, as an entrepreneur this project offers an exciting opportunity to you. Few Indian Major Players are as under • Acme Ferro Alloys Pvt. Ltd. • Balasore Alloys Ltd. • Hi-Tech Electrothermics& Hydro Power Ltd. • Jagat Alloys Pvt. Ltd. • Padmavati Ferrous Ltd. • Shri Girija Alloy & Power (India) Pvt. Ltd.
Plant capacity: Low Carbon Silicomanganese: 15,000 MT/AnnumPlant & machinery: Rs 1422 lakhs
Working capital: -T.C.I: Cost of Project : Rs 3936 lakhs
Return: 28.00%Break even: 55.00%
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Low Carbon Ferrochrome - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue

Ferro-chrome, along with nickel (ferro-nickel) is the major alloying element in the production of stainless steel. Stainless steel is used in a variety of areas from cutlery to aircraft engine turbine blades. The chromium content of ferro-chrome normally varies from 45 to 75 % together with various amounts of iron, carbon and other alloying elements. Low Carbon Ferrochrome is an alloy with Carbon Percentage ranging from 0.03 to 0.10%. Low Carbon Ferrochrome are of different origin, such as, Russian, Kazakhstan, South Africa, Chinese. Low Carbon Ferrochrome in Lumps form is converted into Low Carbon Ferrochrome Powder by Grinding, Milling & Sieving process. Major Producers of Low Carbon Ferrochrome are in Russia, Kazakhstan, Brazil, Germany and China. Low Carbon Ferrochrome is added in steel where in the percentage of Chromium has to be adjusted without affecting the levels of Carbon. Low Carbon Ferrochrome Powder is used in several applications such as Welding Electrodes & Stick Electrodes. Soaring demand in China for ferrochrome, used in the production of steel, is helping Indian ferrochrome producers like Indian Metals and Ferro AlloysBSE 5.00 % (IMFA) and BalasoreAlloysBSE 4.95 %. Given the firm demand and prices in China for ferrochrome (FC) and limited global supply, most of the producers of the alloy have diverted their sales to China, resulting in supply shortage in the country. Producers of FC in India have consistently raised their offer price in the domestic market due to supply shortages. Domestic FC prices have shot up almost 60% in the last three months. Firm prices in China has also made exports more lucrative. As a whole it is a good opportunity for an entrepreneur to invest in this project. Few Indian Major Players are as under • Anjaney Ferro Alloys Ltd • Bansal Ferrous Ltd. • Ferro Alloys Corpn. Ltd. • Impex Ferro Tech Ltd. • Jagat Alloys Pvt. Ltd.
Plant capacity: Low Carbon Ferrochrome : 15,000 MT/AnnumPlant & machinery: Rs 1472 lakhs
Working capital: -T.C.I: Cost of Project: Rs 4001
Return: 27.00%Break even: 56.00%
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Information
  • One Lac / Lakh / Lakhs is equivalent to one hundred thousand (100,000)
  • One Crore is equivalent to ten million (10,000,000)
  • T.C.I is Total Capital Investment
  • We can modify the project capacity and project cost as per your requirement.
  • We can also prepare project report on any subject as per your requirement.
  • Caution: The project's cost, capacity and return are subject to change without any notice. Future projects may have different values of project cost, capacity or return.

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