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Coconut and Coconut value added Products, Coconut Oil, Desiccated Coconut (DC), Coconut Cream, Coconut Milk, Spray Dried Coconut Milk Powder, Coconut Shell Products, Shell Charcoal, Shell Powder, Virgin Coconut Oil (VCO), Coconut processing unit

Coconut is a versatile product and has multiple uses. Almost all the parts of a freshly grown coconut, eatable or otherwise, are used in some or the other manner. Coconut everything can be found in the natural food market. Coconut oil, coconut sugar, coconut water. Each of the different pieces of the coconut are used for different, and sometimes multiple, products. Therefore, oil competes with all of the other coconut products for the simple availability of the coconut plant.

The coconut is a very useful plant with a wide range of products being sourced from it. Coconut products are used to make everything from clothing to animal feed to beauty creams. Its kernel is harvested for its edible flesh and delicious water, while its husk is used for its strong fibers. Most important, however, are its oils, which are extracted, processed, and marketed for culinary, medicinal, and cosmetic uses alike. Such trendy products come from young green coconuts, fresh coconut and the trees’ flowers.

Coconut products

1. Tender coconut water

2. Copra

3. Coconut oil

4. Raw kernel

5. Coconut cake

Coconut export from India includes coconut (fresh and dried), copra, palm kernel/babassu oil, W/N refined not chemically modified, coconut desiccated, crude oil and fractions, oil-cake and oilcake meal expeller variety of coconut or copra, coconut coir (raw), hookah of coconut shell, flower carvings of coir, etc.

Coconut and coconut based products sector plays a pivotal role in the foreign exchange earnings by offering a wide array of products to the international market. The coconut is a very useful plant with a wide range of products being sourced from it. Coconut products are used to make everything from clothing to animal feed to beauty creams. Its kernel is harvested for its edible flesh and delicious water, while its husk is used for its strong fibers. Most important, however, are its oils, which are extracted, processed, and marketed for culinary, medicinal, and cosmetic uses alike. Typically, the flesh is first dried down to 6% moisture to make copra. This product is then hauled to factories across the world where it is manufactured into oil.

Virgin coconut oil is obtained by pressing the fresh meat of the coconut. It is extracted by a mechanical process without chemical changes. The oil remains in its most natural form. Virgin coconut oil is derived from the fresh and mature kernel (flesh) of the coconut.

Coconut Vinegar is an important ingredient for many food preparations for enhancing their tastes and keeping qualities. Besides, it is also used in canned and packed food products like pickle, meat products etc. The vinegar available at present is mainly synthetic origin. Product diversification and by product utilization of coconut for food products have attained remarkable achievements and its promotion have significantly attributed to the present level of price stability in coconut. In the field of byproduct utilization, only the coir industries have made significant stride in the economy.

In case of coconut shell utilization, Philippines, Indonesia, Sri Lanka are far ahead of India. Considering the immense potential and the need for promotion of shell based industries in the country, the Board has played a salutary role. In India coconut shells are used as fuel in households, bakeries, brick yards, lime kilns, iron foundries and other small scale industries. It is a natural product made up of hardened cellulose with high lignin content, which renders it to be very durable, enabling it to resist quick degradation and easy decomposition even under wet conditions.

Coconut shell powder is extensively used as compound filler in the plastic industry, synthetic resin glues and as filler cum extender for phenolic molding powders. This unique product is used for specialized surface finishes, mastic adhesives, mild abrasive products & polyester type laminates. In India, the coconut shell powder has extensive application in the manufacture of agarbatti, mosquito coil etc.

Coconut is a popular plantation and is grown in more than 90 countries of the world. Coconut has an important place in the Indian culture and has been produced here since time immemorial. India, producing 13 billion nuts per annum, is one of the market leaders in coconut. Demand for coconuts has grown upwards of 500% in the last decade. This is because coconut-based derivatives, such as soaps, virgin coconut oil, health products and coconut water, have all seen large spikes in demand, so much so that producers may not be able to keep up.

The volume and value in the export of coconut oil, desiccated coconut and activated carbon have shown a significant increase. While desiccated coconut exports went up 63 per cent, the increase was 23 per cent in the case of coconut oil over the previous year.

The export of coconut and coconut products from India increased by 10.50 per cent to 1450.24 crore in 2015-2016. The increase in quantity exported of desiccated coconut, coconut oil and activated carbon when compared to previous year was 63, 23 and 13 per cent respectively. There are greater prospects for exports of coconut oil, virgin coconut oil and desiccated coconut from India in 2016-17 as the prevailing domestic price is less when compared to the international market.

Over the years, coconut production has helped the economy of India colossally. In states where coconuts are produced, it is one of the leading influences of the economy in those areas. Coconut farming has been responsible for a good number of employments in rural areas. Further, the processing, manufacture, packaging and shipping industries have gained from coconut exports enriching more livelihoods.

How to Set Up a Coconut Products Business Plan?

Many people find it more appropriate to seek professional help in writing a business plan. It is one business document that you do not want to do casually.

The first step towards business plan preparation is the company name and brand identification. The company name should relate to coconut products, for example, Palm Coconut Oil Company. Anyone reading your company name will know that you deal with coconut products.

Different coconut oils require different licenses and permits. If you intend to produce cooking oil, for example, you may need a food-processing permit. Other coconut products are soaps, skin products, hair products, repellants, coconut milk powder production, etc. Find out the legal requirements for your coconut product in your country.

A market analysis report is an essential part of your business plan. Establish the number of coconut processing companies in your areas. Find out also the size of the coconut products market. If your target is to produce soap, then research the soap brands in the market. For each brand, examine its market share. Talk to consumers about their soap preferences.

Lastly, establish the level of inputs needed for the type of coconut product you have in mind. As you write your business plan report, you will need to quantify all the requirements. These inputs range from the cost of coconuts, transport, machines, daily operations, and marketing.

If you want to know how you final coconut product business plan will look like, please search for a template on google.
 

How to Start a Coconut Processing Manufacturing Plant?

There are things you need to consider before you start a coconut product plant. The options for coconut products industry include:

  • Coconut milk product industry
  • Coconut Shell Powder Manufacturing Unit
  • Coconut oil processing
  • Coconut shell production

One of the things you need for a new coconut products manufacturing unit is agricultural land and factory unit. Even though you will be buying coconuts, you need a company owned coconut farm. Your farm helps to cushion you against fluctuations in the supply of raw coconuts.

You should also register your business and apply for a coconut product manufacturing permit. While you work on registration and business permits, start growing your coconut trees. These trees take a long time to mature. The earlier you plant them, the better.

The next big thing in coconut products manufacturing is the production process. Familiarize yourself with the available approaches and settle for the most appropriate manufacturing process.

Lastly, do a thorough market analysis. Understand your competitors’ marketing strategies. This knowledge will help you create a strong brand that can compete favorably in the market.

Things to Know While Preparing a Project Report on Coconut Industry

Before you prepare a report on the coconut processing manufacturing plant, you need to know a few things about coconuts and their products. Here is some information that I think you need to know about the coconut industry.

  • Coconuts are tropical crops. They grow well in hot regions.
  • Palm tree varieties thrive well under different soil types. Select a coconut tree variety that is suitable for your locality.
  • The coconut industry is diverse. To maximize profits, you should consider as many products as possible. A mature coconut consists of 50% husk, 15% shell, 25% meat, and 10% water. Each of these components can give you different products.
  • There are different methods of processing coconuts. For a small coconut products business, you can use a mechanical extraction method or traditional method. If you are planning to put up a large-scale coconut production unit, you need advanced technologies.

Finally, I advise you to do a pre-feasibility study on the coconut product manufacturing unit. Many people start preparing project reports without a pre-feasibility report. They spend a lot of money and time on the project report. Later, they realize the project is not viable under the prevailing circumstances.

How to Start A Coconut Shell Powder-Manufacturing Unit?

The first step towards a shell powder industry is the development of a project report on the coconut industry. While preparing this project report, you identify a coconut variety that can give you good quality shell powder. The coconut variety should be locally available.

Assuming you have identified all materials and equipment, the next step is to assemble manufacturing equipment and set up your processing plant. Among the machinery needed include:

  • Hammermill
  • Storage bin
  • Impact pulverizer
  • Cyclone
  • Bag filter
  • Air blower sieving machine

You also need to set up the necessary structures and buildings. As you do this, you will be working on registration and permit acquisition. Besides infrastructure, equipment, and licenses, you need a well-trained and skilled workforce.

Start a recruitment process, keeping it as less costly as possible. You can hire and train unskilled personnel. However, it is more desirable to hire staff with basic knowledge of coconut shell powder processing.

Once everything is in place, it is time you stocked your raw materials and start processing your coconut shell powder.

Machines Needed To Prepare Coconut Milk Powder

Coconut milk powder is a popular ingredient in Southeast Asian cooking. Coconut milk is a product of grated coconut flesh.

You can make coconut milk from grated coconut meat using either manual or mechanical extraction. Many countries have introduced technology for spray-dried powder, which increases the milk powder production rate.

Whether you operate a small-scale organic coconut powder industry, or a large-scale milk powder factory, having the right machinery is crucial. If you search on Google, you will find many local suppliers near you. Look at the product reviews and specifications.

Once you identify a good machine, you need to visit the store and strike a purchase agreement. Note that coconut milk processors can also produce coconut cream, coconut milk, and desiccated coconut. You can diversify your coconut products so that the milk-processing machine gives you a good return on investment.

 


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Drying of Tropical Fruits (EOU) (Pineapple, Mango, Banana, Papaya & Coconut) - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials

Lot of tropical fruits are available in India and other parts of the world which is comparatively cheaper in seasons. It will be beneficial to preserve the fruits by using specific scientific technique. There is growing demand for processed food in the world. So it has good export as well as domestic demand. One can venture in to this field.
Plant capacity: 5 MT/DayPlant & machinery: Rs. 269.00 Lacs
Working capital: Rs. 205.00 LacsT.C.I: Rs. 733.00 Lacs
Return: 14.00%Break even: 71.47%
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Coconut Oil from Copra - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue

Copra, the main product of coconut, forms an important source of vegetable oil and contains 65 % oil. Fully matured nuts give high yields of copra of good quality. Coconut oil is extensively used for edible and industrial purposes, as a ghee substitute , and the major industrial use of coconut oil is in soap manufacture. Coconut oil is used in pharmacy as an ointment base. India ranks third in coconut. From the present production of 12,000 millions, the deficit to be covered in 6000 million nuts. There is huge market potential from this project for entrepreneurs.
Plant capacity: 10 Ton/ DaysPlant & machinery: Rs. 27 Lakhs
Working capital: Rs. 215 LakhsT.C.I: Rs. 295 Lakhs
Return: 41.40%Break even: 44.17%
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Coconut Shell Charcoal - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue

In major importing countries coconut shell charcoal is mainly used in the manufacturing of activated carbon. All the production units are enjoy higher growth rate. The demand for coconut shell charcoal and activated carbon will be increased. There is good market potential for this unit. It also have good export potential. Any new entrepreneur can invest in project. He will get good profit margin as well as good market.
Plant capacity: 1.0 MT/DayPlant & machinery: Rs. 6 Lakhs
Working capital: -T.C.I: Rs. 19 Lakhs
Return: 45.25%Break even: 48.36%
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Activated Carbon from Coconut Shell - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities

Activated carbon is a amorphous from of carbon which has been treated to produce a highly developed pore structure resulting in a very large internal surface area. It is pore structure which gives the activated carbon its ability to absorb gases and vapours from gaseous phase and dissolved or dispersed substances from liquid phase. Activated carbon can be manufactured from wide variety of raw material such as pinewood, charcoal, coconut shell, rice husk etc. The activated carbon is also used for the purification of air and water, refining of sugar and production of electrodes. The demand is gradually increase with the increase of end users industry. Any new entrepreneur may launch of this unit.
Plant capacity: 1.0 Tonnes/DayPlant & machinery: Rs. 39 Lakhs
Working capital: Rs. 29 LakhsT.C.I: Rs. 108 Lakhs
Return: 47.21%Break even: 46.53%
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Coconut Shell Charcoal - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue

In major importing countries coconut shell charcoal is mainly used in the manufacturing of activated carbon. All the production units are enjoy higher growth rate. The demand for coconut shell charcoal and activated carbon will be increased. There is good market potential for this unit. It also have good export potential. Any new entrepreneur can invest in project. He will get good profit margin as well as good market.
Plant capacity: 1.0 MT/DayPlant & machinery: Rs. 6 Lakhs
Working capital: -T.C.I: Rs. 19 Lakhs
Return: 45.25%Break even: 48.36%
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Integrated Coconut Processing Unit - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities

Coconut is one of the important fruit having large use starting from bakery, confectionery, pharmaceutical to beverage and many more industries. Several products from coconut kernel can be manufactured such as Coconut Powder, Coconut Flour, Coconut Cream, Coconut Oil, Coconut Water, Coconut Milk etc. There is very good market for Coconut Powder in India and abroad and hence to set up manufacturing unit for this item seams to be economical with only expectation of easy and cheap availability of Coconut which is the alone raw material for this product. There is very good scope for new investment.
Plant capacity: 92.55 MT/dayPlant & machinery: 410 Lakhs
Working capital: -T.C.I: 2745 Lakhs
Return: 77.00%Break even: 26.00%
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Activated Carbon From Rice Husk, Saw Dust & Coconut Shell - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Plant Layout

Carbon is probably the most widely distributed element in nature. Activated carbon from rice husk has been developed & finding wider uses. There is considerable scope in India for the manufacture of activated carbon from rice husk. The major use put by activated carbon is solution purification, such as the clean up of cane, beet and corn sugar solution and for the removal of taste and odours from water suppliers, vegetable and animal fats and oils, alcoholic beverages, chemicals and pharmaceutical. The recovery of streptomycin represents a typical application of the continuous treatment of liquids. The vapour adsorbent type of activated carbon was first used in military and industrial gas masks. Its use in air conditioning systems to control odours and industrial recovery and control of vapours has been very significant of activated carbon has boost up its market potential existing at present & has much under scope in future. This is very good project.
Plant capacity: 2 Ton/DayPlant & machinery: 41 Lakhs
Working capital: -T.C.I: 183 Lakhs
Return: 39.00%Break even: 43.00%
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Virgin Coconut Oil - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue

Coconut is a small holders plantation crop grown in the humid tropics and tropical regions. India is a major producer of coconut in the world. The countrys production is 12535.9 million nuts from an area of 17.54 lakhs hectares. Virgin coconut oil is obtained from fresh matured coconut. This oil is mainly used as a body massage oil and as an ingredient in ayurvedic medicine. It is used as hair oil. It is applied on the body of babies to protect from skin troubles. There is very good demand of virgin coconut oil rather than general coconut oil. There is demand growth of coconut oil is 10% per annum. Govt. of India declared minimum support price for both milling and edible copra. The prices of coconut oil and copra continued to rule at low level in all the major markets. Virgin coconut oil has very good demand. To looking this increasing demand, we can say that any new entrepreneur can venture into this field.
Plant capacity: 600 MT/AnnumPlant & machinery: 66 Lakhs
Working capital: -T.C.I: 153 Lakhs
Return: 35.00%Break even: 56.00%
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ACTIVATED CARBON FROM COCONUT SHELL - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities

Activated carbon in any form of carbon shows high absorptivity for gases, vapours and colloidal solids in either the gas ion or liquid phase. It is available in many forms such as pellets, granules and in powder form. It is very important chemical has wide application and employed by numerous industries, which require absorption of certain gases and vapours in purification, in catalytic chemical reactions, depolarization of vegetable oil and sugar solutions. For purification of liquids, the powdered form of activated carbon is added to the liquid to be purified and the mixture is agitated and finally filtered. Granulated activated carbons are used for purification of gases or liquids and are used in a vertical carbon packed column. Decolourizing carbon is used in appreciable amount in oil refining, chemical and pharmaceutical industries. Due to the expansion of pharmaceutical and vegetable oil industry the demand of activated carbon is expected to rise sharply in the coming years. Apart from demand in Indian market, there is also huge demand of activated carbon in foreign potential for the high quality activated carbon. It is very clear that there exists very good scope for this product and it can be exploited easily.
Plant capacity: 3.00 Tone/dayPlant & machinery: Rs. 41 Lakhs
Working capital: -T.C.I: Rs. 150 Lakhs
Return: 49.00%Break even: 42.00%
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Charcoal From Coconut Shell - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue

Charcoal and purity of any substances has now become a basic requirement of any chemical substance. So many products obtained by processing are dirty in colour and having so many impurities. This problem can be easily solved by adsorption of which carbon has become one of the most generally used materials for the purpose, animal matter. The resulting amorphous products include charcoal coke and petroleum coke. Granulated activated carbons are used for purification of gases or liquids and can be used in a vertical carbon packed column. It finds application in the preparations of pills and digestive tables. Its absorptive properties are utilized in the treatment of oilments of the stomach due to hyper acidity. Due to the expansion of pharmaceutical and vegetable oil industry the demand of activated carbon is expected to rise sharply in the coming years. Apart from demand in Indian market, there is also huge demand of activated carbon in foreign potential for the high quality activated carbon. So the unit has very good scope.
Plant capacity: 5 Tons/dayPlant & machinery: 21 Lakhs
Working capital: -T.C.I: 107 Lakhs
Return: 45.00%Break even: 45.00%
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Information
  • One Lac / Lakh / Lakhs is equivalent to one hundred thousand (100,000)
  • One Crore is equivalent to ten million (10,000,000)
  • T.C.I is Total Capital Investment
  • We can modify the project capacity and project cost as per your requirement.
  • We can also prepare project report on any subject as per your requirement.
  • Caution: The project's cost, capacity and return are subject to change without any notice. Future projects may have different values of project cost, capacity or return.

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