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Cereal Processing (Rice, Dal, Pulses, Oat, Wheat), Sugar and value added Products and Projects

Agro products includea broad all-inclusive category of products related to agriculture. Cereals and pulses are an integral part of our lives, as they are the only food products that provide instant energy.Grainsor cereal grains are grasses whose grain (generally from families Poaceae or Gramineae) in the form of rice, wheat ,maize, barley, oats , rye, buckwheat and sorghum constitutes a majority of daily sustenance. Cereal grains provide more food energy they are therefore staple crops. In their natural form (as in whole grain), they are a rich source of vitamins, minerals, carbohydrates, fats and oils, and protein.Usually ground into flour, these grains provide bread, pasta, and other staple carbohydrates essential to nutrition. On the other hand pulses are leguminous species producing edible seeds.India is the world's largest producer, consumer and importer of pulses. Pulses find a prominent place in Indian meals and remain a primary source of protein for the majority of population in the country. The country grows a variety of pulses crops such as peas, lentils, urad, tur, moong, yellow peas, chicken pea, pigeon pea and beans under different agro-climatic conditions, and is recognized globally as a major player contributing around 25 per cent of the world’s production.

Agriculture is one of the strongholds of the Indian economy and accounts for 18.5 per cent of the country’s gross domestic product (GDP). India has become the world's largest producer across a range of commodities due to its favourable agro-climatic conditions and rich natural resource base. India's exports of agricultural and processed food products posted a 38 per cent increase in the 2007–08 fiscal, bolstered by an increase in shipments of coarse cereals like maize, jowar and barley. Foodgrains output touched 230.67 million tonnes (MT) mark, comprising record output of wheat (78.4 MT), rice (96.43 MT) and pulses (15.11 MT). Coarse cereals production was an all-time-high of 40.73 MT, along with oilseeds at 28.82 MT. Since there is a gap between demand for rice and its availability in India, the government has cut the import duty by 80%.Demand for healthier cereal grains is increasing due to changing consumer preferences.

Despite being the largest producer of the largest varieties of cereal grains and pulses, the demand for consumption of is just growing owing to a large increase in population. Processing of cereal grains and pulses has a bright future ahead.

 

 

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WHEAT FLOUR MILL (ATTA, MAIDA & SUJI)- Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities

Roller Flour mill serve the purpose of processing wheat to convert it into flour. The plant will have facility to produce, maida, suzi, atta and bran. These products will be sold as per the guidance issued for Food and Civil Supplies Department of the concerned state. Thus milling is an imperative physical function involved in converting wheat into its milled products. Separating the wheat grain into its constituents (bran, germ and endosperm) Wheat grains are the seed of the wheat plant, which is able to grow in kinds of soil and under widely differing climatic conditions. The principle wheat of commerce belong to the botanical groups Triticum vulgane, Triticum drum and triticum compactum. A grain of wheat is avoided in shape and it bears at one end a number of short fine Grains. The grains of wheat consists of three main parts the enveloping skins, the embryo and the endosperm. The relative proportions of these parts vary with the plumpness of the grain but the average composition of wheat is 83% endosperm, 2.5% embryo and 14.5% enveloping skins. The enveloping skins are pericarp consists of the epidermis, epicarp and endocarp. The pericarp represents about 6% of the grain. The seed coat consist of the testa, the hyaline layer which comprises about 2% of the grain. The aleurone layer representing about 6.5% of the grain wheat show a wide range of analytical data which is not unexpected in view of the many varieties which are grown and the very different conditions under which they are cultivated. Flourmill consists of following machineries as blender, sieves, breakrolls, smooth steel reduction, rolls aspirators, conveyors water washers etc. Flour is classified according to the amount of grain included in the final product. Grain processing systems are generally based on the separation of the following components of the grain: Bran is the hard, brownish outer protective skin of the grain (varies from 6% in corn to 16% in wheat). Bran layers include the cuticle, mesocarp, cross layer, tube cells and testa. The bran layers are a concentrated source of dietary fibre. Endosperm is the inner part of the grain (varies from 60% in rice, barley and oats to 80% of the grain in wheat). It provides the growing plant with food. The main nutrients in the endosperm are protein and carbohydrate. Aleurone consists of one or more layers of cells between the bran and the endosperm (8-10% of total grain). The number of layers varies from 1 cell thick in wheat, rye, oats and maize to up to 3 cells thick in barley and rice. The aleurone layer is a concentrated source of vitamins, minerals and other nutrients. Germ is the part of the seed that becomes a new plant if the seed is sown (varies from 12% in maize and 10% in sorghum to as low as 2% or 3% in other grains). It consists of the embryo and the scutellum. Most of the grain kernel's fat and vitamin E content is found in the germ. The RFM industry is basically in agro-based processing industry engaged in the manufacture of products based on wheat, namely maida, sooji, atta and bran. In some states, under special arrangements RFM units produce whole meal atta to meet the requirements of various distribution programmes. Apart from direct consumption by general consumers, maida and sooji produced by RFM units serve as the most important raw material to more than 55 thousand units manufacturing bread, biscuit and bakery products all over the country. Besides this the resultant wheat bran serves as the poultry feed. Few Indian Major Players are as under: Ambe Agro Inds. Ltd. Ambuja Flour Mills Ltd. Anirudh Foods Ltd. Ankit India Ltd. Aruppukottai Shri Ramalinga Roller Flour Mills Ltd. Bambino Agro Inds. Ltd. Bannari Amman Flour Mill Ltd. Calcutta Flour Mills Ltd. Cargill India Pvt. Ltd. Century Flour Mills Ltd. D F M Foods Ltd. Delhi Flour Mills Co. Ltd. Flour & Food Ltd. Gallantt Udyog Ltd. General Mills India Pvt. Ltd. Govind Mills Ltd. Gupta Nutritions Pvt. Ltd. Himanshu Flour Mills Ltd. Hyderabad Roller Flour Mills Co. Ltd. Jai Mata Foods Ltd. Kaushalya Roller Flour Mills Pvt. Ltd. Koodal Industries Ltd. Modern Flour Mills Ltd. Naga Ltd. Naga Overseas Pvt. Ltd. Nath Roller Flour Mills Pvt. Ltd. Okara Flour & General Mills Ltd. Parakh Agro Inds. Ltd. Patiala Flour Mills Co. Ltd. Pawan Udyog Ltd. Poona Roller Flour Mills Ltd. Prahlad Flour Mills Ltd. R K Patel Food Pvt. Ltd. Rohini Foods Pvt. Ltd. S K Roller Flour Mills Ltd. Sakthi Murugan Agro Foods Ltd. Sakthi Murugan Roller Flour Mills Ltd. Shakti Bhog Foods Ltd. Shree Bankey Behari Exports Ltd. Sita Shree Food Products Ltd. Sree Behariji Mills Ltd. Sunil Agro Foods Ltd. Super Bakers (India) Ltd. Trambakam Flour Mills Ltd. U F M Industries Ltd. Vasai Roller Flour Mills Pvt. Ltd. Vrundavan Agro Inds. Ltd. Wallace Flour Mills Co. Ltd. Wellgo Agro Inds. Ltd. Zest Gartex Ltd.
Plant capacity: 100 MT/Day, 9500 MT Maida/Annum, 3000 MT Atta/Annum, 10000 MT Suji/Annum, 6600 MT Bran/AnnumPlant & machinery: 132 Lakhs
Working capital: -T.C.I: Cost of Project : 1329 Lakhs
Return: 51.00%Break even: 29.00%
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ROLLER FLOUR MILL (ATTA, MAIDA & SUJI)- Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities

Roller Flour mill serve the purpose of processing wheat to convert it into flour. The plant will have facility to produce, maida, suji, atta and bran. These products will be sold as per the guidance issued for Food and Civil Supplies Department of the concerned state. Thus milling is an imperative physical function involved in converting wheat into its milled products. Separating the wheat grain into its constituents (bran, germ and endosperm) Wheat grains are the seed of the wheat plant, which is able to grow in kinds of soil and under widely differing climatic conditions. The principle wheat of commerce belongs to the botanical groups Triticum vulgane, Triticum drum and Triticum compactum. A grain of wheat is avoided in shape and it bears at one end a number of short fine Grains. The grains of wheat consists of three main parts the enveloping skins, the embryo and the endosperm. The relative proportions of these parts vary with the plumpness of the grain but the average composition of wheat is 83% endosperm, 2.5% embryo and 14.5% enveloping skins. The enveloping skins are pericarp consists of the epidermis, epicarp and endocarp. The pericarp represents about 6% of the grain. The seed coat consists of the testa, the hyaline layer which comprises about 2% of the grain. The aleurone layer representing about 6.5% of the grain wheat show a wide range of analytical data which is not unexpected in view of the many varieties which are grown and the very different conditions under which they are cultivated. Flourmill consists of following machineries as blender, sieves, breaks rolls, smooth steel reduction, rolls aspirators, conveyors water washers etc. Flour is classified according to the amount of grain included in the final product. Grain processing systems are generally based on the separation of the following components of the grain: Bran is the hard, brownish outer protective skin of the grain (varies from 6% in corn to 16% in wheat). Bran layers include the cuticle, mesocarp, cross layer, tube cells and testa. The bran layers are a concentrated source of dietary fibre. Endosperm is the inner part of the grain (varies from 60% in rice, barley and oats to 80% of the grain in wheat). It provides the growing plant with food. The main nutrients in the endosperm are protein and carbohydrate. Aleurone consists of one or more layers of cells between the bran and the endosperm (8-10% of total grain). The number of layers varies from 1 cell thick in wheat, rye, oats and maize to up to 3 cells thick in barley and rice. The aleurone layer is a concentrated source of vitamins, minerals and other nutrients. Germ is the part of the seed that becomes a new plant if the seed is sown (varies from 12% in maize and 10% in sorghum to as low as 2% or 3% in other grains). It consists of the embryo and the scutellum. Most of the grain kernel's fat and vitamin E content is found in the germ. The RFM industry is basically in agro-based processing industry engaged in the manufacture of products based on wheat, namely maida, suji, atta and bran. In some states, under special arrangements RFM units produce whole meal atta to meet the requirements of various distribution programmes. Apart from direct consumption by general consumers, maida and sooji produced by RFM units serve as the most important raw material to more than 55 thousand units manufacturing bread, biscuit and bakery products all over the country. Besides this the resultant wheat bran serves as the poultry feed. There is a good scope to venture into this field. Few Major players are as under: Ambe Agro Inds. Ltd. Patna Ambuja Flour Mills Ltd. Patna Anirudh Foods Ltd. North West Delhi Ankit India Ltd. Kolkata Aruppukottai Shri Ramalinga Roller Flour Mills Ltd. Ramanathapuram Bambino Agro Inds. Ltd. Hyderabad Bannari Amman Flour Mill Ltd. Coimbatore Calcutta Flour Mills Ltd. Kolkata Cargill India Pvt. Ltd. Gurgaon Century Flour Mills Ltd. Chennai D F M Foods Ltd. North Delhi Delhi Flour Mills Co. Ltd. North Delhi Flour & Food Ltd. Gallantt Udyog Ltd. Kolkata General Mills India Pvt. Ltd. Mumbai Govind Mills Ltd. Puruliya Gupta Nutritions Pvt. Ltd. Patna Himanshu Flour Mills Ltd. Bhopal Hyderabad Roller Flour Mills Co. Ltd. Hyderabad Jai Mata Foods Ltd. Sangrur Kaushalya Roller Flour Mills Pvt. Ltd. Thane Koodal Industries Ltd. Madurai Modern Flour Mills Ltd. North West Delhi Naga Ltd. Chennai Naga Overseas Pvt. Ltd. Chennai Nath Roller Flour Mills Pvt. Ltd. Muzaffarnagar Okara Flour & General Mills Ltd. Central Delhi Parakh Agro Inds. Ltd. Dhar Patiala Flour Mills Co. Ltd. Patiala Pawan Udyog Ltd. Puruliya Poona Roller Flour Mills Ltd. Pune Prahlad Flour Mills Ltd. Lucknow R K Patel Food Pvt. Ltd. Jalgaon Rohini Foods Pvt. Ltd. Chennai S K Roller Flour Mills Ltd. Sakthi Murugan Agro Foods Ltd. Coimbatore Sakthi Murugan Roller Flour Mills Ltd. Coimbatore Shakti Bhog Foods Ltd. North West Delhi Shree Bankey Behari Exports Ltd. North Delhi Sita Shree Food Products Ltd. Indore Sree Behariji Mills Ltd. Patna Sunil Agro Foods Ltd. Bangalore Super Bakers (India) Ltd. Ahmadabad Trambakam Flour Mills Ltd. Jaunpur U F M Industries Ltd. Cachar Vasai Roller Flour Mills Pvt. Ltd. Thane Vrundavan Agro Inds. Ltd. Panch Mahals Wallace Flour Mills Co. Ltd. Mumbai Wellgo Agro Inds. Ltd. Puruliya Zest Gartex Ltd. Jaipur
Plant capacity: Maida 9500 MT/Year, Atta 3000 MT/Year,Suji 10000 MT/Year,Bran 6600 MT/YearPlant & machinery: 132 Lakhs
Working capital: -T.C.I: 1328 Lakhs
Return: 51.00%Break even: 29.00%
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VERMICELLI, NOODLES AND CHERRY (TOOTI FRUITY)- Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities

Vermicelli, commonly known as "SAVAT" in India, is such an ancient symbol of festival. The vermicelli is in use since the early period of Indian civilization. Vermicelli nowadays is used by all community irrespective of their caste, religion and country. It is generally prepared at the occasion of Rakshabandhan or Rakhee by Hindus, by Muslim at Id, by Christians at the occasion of Good Friday and X-mass day. In India, vermicelli is made from plain wheat flour or maida but in most of the western countries, different formulations have seen used to make vermicelli or the like products. All raw materials, plant, and machineries are available indigenously and can be started on fairly cottage small scale. This industry gives a good amount of return and therefore is useful for all those new entrepreneurs who have little sum to invest. Noodles are a very important part of Indian and worldwide cooking. They are a staple ingredient in many recipes and a lot of signature dishes involve noodles. A noodle is a type of food with a thin and elongated shape made from unleavened dough that is cooked in a boiling liquid. There is a great variety of noodles, which vary according to their region of production, ingredients, shape or width, and manner of preparation. Depending upon the type, noodles may be dried or refrigerated before cooking. Noodles are eaten hot or cold, steamed, stir-fried, deep-fried, boiled, or served in a soup. For the nutritionally-inclined noodles are excellent sources of protein. Besides being low in calories, they are extremely high in complex carbohydrates. Instant noodles are dried or precooked noodles fused with oil, and often sold with or without a packet of flavoring. Dried noodles are usually eaten after being cooked or soaked in boiling water for 2 to 5 minutes, while precooked noodles can be reheated, or eaten straight from the packet. Tooti fruity is an Italian confection made with sliced fruit which has been candied or dried to preserve it. The fruit in tooti fruity is often brightly colored with various dyes to make it more attractive and it may be used in a variety of ways. The term “tooti fruity” generally means “all fruit”. Any fruit can be included in a tooti fruity mix if it can be dried well. Some common fruits include papaya, pineapple, mango, apricot, and grapefruit etc and many others can also be used, and sometimes nuts can also be included. It is used as an additive in ice-cream and some sweets but its major consumption is in paan masala and some fresheners or "Mukhwas". This product can be manufactured across the country but unfortunately there are very few producers and demand is increasing. Extruders are now used in a variety of applications, such as the manufacture of ready-to-eat breakfast cereals, pasta, noodles, meat analogues (nougats), filled snack products and pet food. It is also used in mechanical de-boning of meat and hops processing. Extruded products can be broadly categorized into products for human consumption, products for animal consumption, and biodegradable, non-consumable material. The instant noodle market estimated to be valued at Rs 5.5 billion and growing at 15%, has some major players, such as Nestle, Indo Nissan Foods, and International Best foods. The size of the packaged food market in India is estimated at US $10 billion and is expected to reach US $20 billion by 2014, while the share of packaged food in the food and grocery market is expected to touch 5 per cent by the same time. The overall size of the snack food market is estimated at Rs 45 to Rs 50 bn. The market is reported to be growing at 7 to 8% annually. The organized snacks category is sub-divided into the traditional segment (bhujia, chanachur and the like), Western segment (potato chips, cheese balls etc.) and the newly established finger snacks segment, which is an adaptation of traditional offerings in the western format. In the Rs 19 billion branded (organized) snacks market, constituting over 40% of the market by value, Frito-Lay is estimated to command a market share of 45%, followed by Haldiram at 27% and ITC at 16%. The branded snacks market accounted for 16% by value and 12% by volume sales in 2007. According to a projection by Euromonitor International, the branded snacks market is growing at a compounded annual growth rate of 14% and would reach a value of Rs 35 billion by 2012. The demand for extruded food is ever increasing. There is good scope for new entrepreneurs. Few Indian Major Players are as under: Glaxosmithkline Consumer Healthcare Ltd. Indo Nissin Foods Ltd. M T R Foods Pvt. Ltd. Nestle India Ltd. Om Oil & Flour Mills Ltd. Surya Agroils Ltd. Capacity Vermicelli 11250000/Annum (Each Pouches 200 gms) Noodles 3000000/Annum (Each Pouches 500 gms) Tooti Fruity 7500000/Annum (Each Pouches 100 gms)
Plant capacity: -Plant & machinery: 149 Lakhs
Working capital: -T.C.I: Cost of Project : 382 Lakhs
Return: 43.00%Break even: 67.00%
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INTEGRATED UNIT OF RICE MILL, RICE BRAN OIL EXTRACTION WITH CAPTIVE POWER PLANT - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials

The economics of rice milling industry is largely dependent on the useful commercial utilization of its by-products. The purpose of Integrated Unit is to ensure the total utilization of all the resources or by-products available at disposal from the rice milling process are used efficiently and effectively. The by-products such as rice bran will be used for extraction of rice bran oil; the rice husk will be used for effective co generation of electricity and steam/heat for in-house consumption. The project activity is helping in conservation of natural resources like coal and HSD and above all efficient waste disposal management. Over the last decade and half, India Inc has established itself as a vibrant economy with growing domestic consumption coupled with huge export potential. Stable political environment, dependable democratic fabric of the country, strong legal system, huge talent pool and cost advantage have made India a reliable business partner of the global community, attracting good foreign investment. While the growth trend is set off, there is tremendous need for building the background infrastructural support system to sustain the trend. Rice is the staple food for 65% of the population in India. India has the largest area under paddy in the world and ranks second in the production after China. Country has also emerged as a major rice consumer. Rice is the largest consumed calorie source among the food grains. Rice bran and rice husk are the by-products of the rice milling process. Rice bran is the most important source of edible oil among the unconventional sources. Rice husk, considered as an agricultural waste is a proven clean and efficient biomass fuel which can replace conventional fossil fuel uses. Power being one of the most crucial needs for industrial growth finds its priority and as a result the National Electricity Policy rightly envisages Power for all by 2012. To attain this target, a total capacity addition of about 100,000 MW was projected for 10th and 11th plan period. Although there has been some hectic activity in capacity addition, the possibility of attaining the target looks remote. This increases the responsibility of each industry so as to become self-reliant in power, not only to ensure reduced operational expenses but also to contribute towards making the country self-sufficient in power. There is a very good scope with ample of space for new entrepreneurs to venture into this field. Capacity : Rice 106029 MT/Annum Broken Rice 8389 MT/Annum Rice Bran Oil 2573 MT/Annum Deoiled Rice Bran Oil 13486 MT/Annum Power Distribution 15750 MWh/Annum
Plant capacity: -Plant & machinery: 4373 Lakhs
Working capital: -T.C.I: Cost of Project : 8016 Lakhs
Return: 38.00%Break even: 40.00%
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DALL MILL(Pulses)- Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue

Pulses are the most common diet part of Indian families and are the main sources of proteins. The important parts of pulses play as a source of dietary protein, energy, minerals and vitamins for the predominantly vegetarian population of India, needs no reiteration and nutritionists regard pulses as an essential means to correct malnutrition. Even in the developed countries, the trend has been in favour of substituting animal protein by vegetable protein in view of the indications about the positive correlation of arterio-sclerosis with diets rich in saturated fatty acids, on the one hand, and decreases in blood cholesterol level with the inclusion of pulses, on the other. Pulses not only have nutritional value for human beings, but also contribute to soil fertility, besides providing nutritious green fodder and feed for livestock. The important dalls in the country are Channa Moong, Urad, Moth, tur dall and Masoor, Matar etc. The pulses are used for preparing hot dishes, sweet dishes and other varieties. There are over 1000 units at present engaged in processing of various pulses in different parts of the country, but most these mills are based on absolute type technology resulting invariably in high production losses. The pulse milling industry is predominantly a small-scale industry and has been reserved for exclusive development in small-scale sector. The inter-dependence of agriculture and industry is related both to the management of inputs and the processing of the produce. The highest priority therefore, must be given to industrial investment, which is agro-based so that growth in both the sectors can be accelerated on a mutually supportive basis. A pulse grain is made of two parts covered under a continuous encloser called husk or peels. Cleanly removing the peels and splitting the pulse grains infact two pieces is the most desired form of dall to be cooked for the families. Pulse mills can satisfy the tastes of consumers by providing unbroken natural full parts of the pulse grains with no husk part left behind on the pulse being supplied to the consumer. Further, besan of very fine and clean type can be easily offered to the consumers by using the up to date technology of pulse mills. Losses can be minimized and pulse prices can be contained within the reach of general mass by technological improvements and large-scale production in our dall mills without an extra expense on the part of pulses millers. The area under pulses has been around 20 to 24 million hectares, the production around 10 to 13 million tonnes and the productivity around 475 to 544 kg per hectare. Over a dozen pulses crops are gron and gram (chickpea) and arhar (pigeonpea) account for 45 per cent of the total pulses output. The other important pulses crops are: moong, urad, cowpea, mothbean, lentil, horsegram and lathyrus (kesari dall). The major pulses - growing States are Madhya Pradesh, Rajasthan, Uttar Pradesh, Maharashtra, Orissa, Bihar, Andhra Pradesh, Haryana, Tamil Nadu, West Bengal, Punjab and Gujarat. The other State has only a limited area under pulses. Indias pulse exports have reached 50,000 tonnes annually. Farmers get a good return by exporting quality chana, urad, toovar, and mung to foreign market like Dubai, US, Canada, and Britain. Imports are much more widely spread out, with Spain and India leading the importing nations. India is the leading import market for food pulses, while Spains main import is feed peas. Few Indian Major Players are as under: B G H Exim Ltd. Bafna Agro Inds. Ltd. Eastern Overseas Ltd. Edible Products (India) Ltd. Kohinoor Foods Ltd. Kumar Food Inds. Ltd. M K International Ltd. Navjivan Roller Flour & Pulse Mills Pvt. Ltd. P E C Ltd. Parakh Agro Inds. Ltd. Parakh Foods Ltd. Poona Dal & Oil Inds. Ltd. Poona Roller Flour Mills Ltd. Poonam Rasayan Ltd. Prime Impex Ltd. Rajhans Foods Ltd. Ramji Lal Invsts. Pvt. Ltd. Ruchi Global Ltd. Rupam Agro Mills Ltd. Shree Bankey Behari Exports Ltd. Sita Shree Food Products Ltd. Transglobe Foods Ltd. Vijay Seeds Co. Ltd.
Plant capacity: 100 MT/Day (Channa, Moong,Urad, Toor & Yellow Pea Dall)Plant & machinery: 82 Lakhs
Working capital: -T.C.I: Cost of Project : 502 Lakhs
Return: 65.00%Break even: 49.00%
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ROLLER FLOUR MILL (ATTA, MAIDA & SUZI)- Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities

Roller Flour mill serve the purpose of processing wheat to convert it into flour. The plant will have facility to produce, maida, suzi, atta and bran. These products will be sold as per the guidance issued for Food and Civil Supplies Department of the concerned state. Thus milling is an imperative physical function involved in converting wheat into its milled products that is separating the wheat grain into its constituents (bran, germ and endosperm). Wheat grains are the seed of the wheat plant, which is able to grow in kinds of soil and under widely differing climatic conditions. The principle wheat of commerce belong to the botanical groups Triticum vulgane, Triticum drum and triticum compactum. A grain of wheat is avoided in shape and it bears at one end a number of short fine Grains. The grains of wheat consists of three main parts the enveloping skins, the embryo and the endosperm. The relative proportions of these parts vary with the plumpness of the grain but the average composition of wheat is 83% endosperm, 2.5% embryo and 14.5% enveloping skins. The enveloping skins are pericarp consists of the epidermis, epicarp and endocarp. The pericarp represents about 6% of the grain. The seed coat consist of the testa, the hyaline layer which comprises about 2% of the grain. The aleurone layer representing about 6.5% of the grain wheat show a wide range of analytical data which is not unexpected in view of the many varieties which are grown and the very different conditions under which they are cultivated. Flourmill consists of following machineries as blender, sieves, breaks rolls, smooth steel reduction, rolls aspirators, conveyors water washers etc. The RFM industry is basically agro based processing industry engaged in the manufacture of products based on wheat, namely maida, sooji, atta and bran. In some states, under special arrangements RFM units produce whole meal atta to meet the requirements of various distribution programmes. Apart from direct consumption by general consumers, maida and sooji produced by RFM units serve as the most important raw material to more than 55 thousand units manufacturing bread, biscuit and bakery products all over the country. Besides this the resultant wheat bran serves as the poultry feed. Few Indian Major Players are as under: Ambe Agro Inds. Ltd. Ambuja Flour Mills Ltd. Anirudh Foods Ltd. Ankit India Ltd. Aruppukottai Shri Ramalinga Roller Flour Mills Ltd. Bambino Agro Inds. Ltd. Bannari Amman Flour Mill Ltd. Calcutta Flour Mills Ltd. Cargill India Pvt. Ltd. Century Flour Mills Ltd. D F M Foods Ltd. Delhi Flour Mills Co. Ltd. Flour & Food Ltd. Gallantt Udyog Ltd. General Mills India Pvt. Ltd. Govind Mills Ltd. Gupta Nutritions Pvt. Ltd. Himanshu Flour Mills Ltd. Hyderabad Roller Flour Mills Co. Ltd. Jai Mata Foods Ltd. Kaushalya Roller Flour Mills Pvt. Ltd. Koodal Industries Ltd. Modern Flour Mills Ltd. Naga Ltd. Naga Overseas Pvt. Ltd. Nath Roller Flour Mills Pvt. Ltd. Okara Flour & General Mills Ltd. Parakh Agro Inds. Ltd. Patiala Flour Mills Co. Ltd. Pawan Udyog Ltd. Poona Roller Flour Mills Ltd. Prahlad Flour Mills Ltd. R K Patel Food Pvt. Ltd. Rohini Foods Pvt. Ltd
Plant capacity: 15000 MT/AnnumPlant & machinery: 109 Lakhs
Working capital: -T.C.I: 748 Lakhs
Return: 46.00%Break even: 32.00%
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ATTA CHAKKI PLANT

INDIA is one of the world's largest food producers, yet branded foods account for an inconsequential proportion. Among the various food industry segments, the largest is wheat. Estimates of the industry's size vary, but it is generally put at around Rs. 80,000 crores. This estimate may be far off the mark, but there is no disputing the Indian market's vastness for mass consumption items such as wheat products. Considering the industry's size and low brand penetration, international giants have set their sights on the nascent Indian market for branded wheat products biscuits, breads, packaged atta and innovations such as chapattis. The domestic branded atta market is currently growing by around 25 per cent annually. The packaged and branded segment is largely dominated by multinationals, although there are also a few big domestic brands such as Shaktibhog and Rose. Atta is one of the staple and basic food not for only Indians but for all lives in the world. The protein content of wheat differs according to variety of wheat. Some Canadian wheat contains high protein while English wheat contains low quantity. The demand growth of atta is increasing day by day in 5 to 10 Kgs. Packs. Having view in demand growth of atta, there is very good scope for setting up an atta chakki plant. Few Indian Major Players are as under: Ambe Agro Inds. Ltd. Ambuja Flour Mills Ltd. Anirudh Foods Ltd. Ankit India Ltd. Aruppukottai Shri Ramalinga Roller Flour Mills Ltd. Bambino Agro Inds. Ltd. Bannari Amman Flour Mill Ltd. Calcutta Flour Mills Ltd. Cargill India Pvt. Ltd. Century Flour Mills Ltd. D F M Foods Ltd. Delhi Flour Mills Co. Ltd. Flour & Food Ltd. Gallantt Udyog Ltd. General Mills India Pvt. Ltd. Govind Mills Ltd. Gupta Nutritions Pvt. Ltd. Himanshu Flour Mills Ltd. Hyderabad Roller Flour Mills Co. Ltd. Jai Mata Foods Ltd. Kaushalya Roller Flour Mills Pvt. Ltd. Koodal Industries Ltd. Modern Flour Mills Ltd. Naga Ltd. Naga Overseas Pvt. Ltd. Nath Roller Flour Mills Pvt. Ltd. Okara Flour & General Mills Ltd. Parakh Agro Inds. Ltd. Patiala Flour Mills Co. Ltd. Pawan Udyog Ltd. Poona Roller Flour Mills Ltd. Prahlad Flour Mills Ltd. R K Patel Food Pvt. Ltd. Rohini Foods Pvt. Ltd. S K Roller Flour Mills Ltd. Sakthi Murugan Agro Foods Ltd. Sakthi Murugan Roller Flour Mills Ltd. Shakti Bhog Foods Ltd. Shree Bankey Behari Exports Ltd. Sita Shree Food Products Ltd. Sree Behariji Mills Ltd. Sunil Agro Foods Ltd. Super Bakers (India) Ltd. Trambakam Flour Mills Ltd. U F M Industries Ltd. Vasai Roller Flour Mills Pvt. Ltd. Vrundavan Agro Inds. Ltd. Wallace Flour Mills Co. Ltd. Wellgo Agro Inds. Ltd. Zest Gartex Ltd.
Plant capacity: 4500 MT/Annum Whole Wheat Flour (Atta)Plant & machinery: 16 Lakhs
Working capital: -T.C.I: 245 Lakhs
Return: 48.00%Break even: 35.00%
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WHEAT FLOUR MILL - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue, Plant Layout

Wheat is a grass, originally from the Fertile Crescent regions, but now cultivated worldwide. In 2007 world production of wheat was 607 million tons working it the third most produced cereal after maize (784 million tons) and rice (651 million tons). Globally, wheat is the leading source of vegetable protein in human food having higher protein content than either maize (corn) or rice, the other major cereals. In terms of total production tonnage used for food it is currently second to rice as the main human food crop and ahead of maize after allowing for maize’s more extensive use in animal feeds. Wheat is planted to limited extent as a forage crop for livestock, and its straw can be used as a construction material for roofing thatch. The whole grain can be milled to leave just the endoperm for white flour. The products of this are bran and germ. The whole grain is a concentrated source of vitamins, minerals, and protein white the refined grain is mostly search 100 grams of protein 1.5 grams of total fat, 71 grams of carbohydrate, 12.2 grams of dietary fiber an 3.2 mg iron the same weight of hard red spring. Wheat contains about 15.4 grams of protein, 1.9 grams of total fat 68 grams of carbohydrate (by difference) 12.2 grams of dietary fiber and 3.6 mg of iron. Wheat flour is a powder made from the grinding of wheat used for human consumption. More wheat flour is produced than any other flour. Wheat varieties are called clean white or brown if they have high gluten content and they are called soft or weak. Flour if gluten content is low. The most common physical and chemical tests used to determine wheat quality. The wheat and flour tests are standardized testing procedures commonly used for quality control purpose. A wheat flour milling process for producing whole grain wheat flour which has the full nutritional value of wheat kernels While retaining the texture of refined wheat flour and an appearance similar to refined wheat flour and the products which can be made from the grain wheat flour. There is a very good scope in this sector and new entrepreneurs should venture into this field.
Plant capacity: 30000 MT/AnnumPlant & machinery: 240 Lakhs
Working capital: -T.C.I: Cost of Project : 736 Lakhs
Return: 41.00%Break even: 63.00%
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RICE FLAKES (POHA)- Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue,Plant Layout

PRODUCT PROFILE Rice flake is the husked rice which is flattened into flat light dry flakes. These flakes of rice swell when added to liquid, whether hot or cold, as they absorb water, milk or any other liquids. The thicknesses of these flakes vary between almost translucently thin (the more expensive varieties) to nearly four times thicker than a normal rice grain. These are also known as POHA. Paha industry comprises an important segment of Industrial activity in food processing industry in the country. It provides nutrition breakfast and food to a large number of households in cities, towns and even villages of India. Paha industry has also an important role in popularizing wheat in traditionally non wheat consuming regions of the country. Paha consumed by people of all ages and all times. With tea and coffee, Paha make a tasty and nutrition snack. There is a definite need for the poha industry to make inroads in the rural areas. Applications It is a vegetable food. All the men and women eat poha in the breakfast and children like it. It has light in weight so it cannot be harmful in any stage. The urgency for the development of nutritionally balanced protein foods, which would be within the reach of a substantial portion of the population in a country like India, can hardly be over emphasized. The dietary deficiencies of protein, particularly among pre school children and also during the prenatal period, can lead to both physical and mental impairment. Global demand A typical, average middle class Indian family did not have a standard breakfast on a regular basis like its Western counterpart. Those who did have breakfast consumed milk, snacks, bread, butter, jam or local food preparations like dalia idlies, parathas and the like as convenient. As a result of the organized efforts of domestic and global players, the breakfast items have come now to include cereals, energy bars, fresh dairy products and fruit juices. Because of these forays, the breakfast cereal category almost doubled between 2003 and 2006. Estimated at a modest Rs 2.5 billion, the market includes cornflakes, muesli, pancakes, oatmeal and porridge. It is growing fast not only because of macro factors, such as acceptance of packaged food and rising household incomes but also because companies have become innovative. The market is estimated to be growing annually up to 30%, and with modern retail providing new recipes of the contemporary products, Indian and Western, a strong wave of growth is anticipated. The demand of Rice flake in the market is immense and therefore its market position is splendid. Hence it is an excellent field to venture.
Plant capacity: 4 MT/dayPlant & machinery: 26 Lakhs
Working capital: -T.C.I: 146 Lakhs
Return: 43.00%Break even: 44.00%
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Baby Food Products (Infant Cereals, Porridge Mixes, Fruits Purees, Savoury Meals, Infant Milk, Baby Biscuits, Mueslis)-Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process

Infant cereals are an important energy source for the nutrition of infants in Mediterranean countries and form the basis of their weaning feeding from the age of 3 to 4 months. Infant cereal certainly is the traditional choice of first food. Infant cereals must be processed to improve their dispersibility in liquids and their digestibility, because the pancreas of a 3 to 4 month old baby has a limited ability to digest starch. Commercial infant cereals are mostly composed of cereal ?ours with and without gluten and legume ?ours, such as soy, which have increased protein quantity. Cereals are available in a variety of flavours, in both with milk and without milk recipes. Specially formulated Baby Cereals contain no added sugar, artificial colours or flavours, and are fortified with iron and other minerals essential for healthy growth and development. Uses and Applications By far the largest portion of the baby food products are purchased for feeding babies. Cereal is usually the first solid food offered. The most extensive use other than for infants is undoable by older people. These people many of whom live alone on limited incomes, find a testified convenient food of this type extremely appealing. No elaborate facilities are needed to prepare them and they are economical to use. Pre cooked infant cereal also have other uses, particularly in special diets, some of which are: soft diets following disease or surgery; diet following dental extraction; diet for gastro intestinal diseases; ulcer diet; low sodium diet (some varieties only); special allergy diets (single grain variety) Market Survey Lactogen, Farex, Nestum, Cerelac, Dexolac, Lactodex, Amulspray, Nusobee. Demand and supply gap of baby cereal food in India 2000 M.T. per annum now. This demand is fulfill by import of Baby cereal food. In can be predicted that new entrepreneur may enter in this field with conscious about quality and better market strategy. Since there is competition over the food production. It can be full filled by new entrepreneur. According to commercial market survey over bakery industry specially bread and biscuit industry it has been found that average Indian market demand increase by 15%. For developing the bakery industry there is necessity to increase the use of gluten for developing the bakery product. ? Properties of Baby Cereal Food It should be completely miscible with water; it should be easily digestible by baby; it should content all the vitamin resources and trace elements for the health growth. that is actually balance food for baby; it should be free from pathogen bacteria; it should hygienic fill in the can; it should be free flowing powder; approximate composition of baby food in 100 gms product. Cost Estimation Capacity Infant Cereals : 1.0 MT/ Day Porridge Mixes : 1.0 MT/ Day Fruit Purees : 1.0 MT/ Day Savoury Meals : 1.0 MT/ Day Infant Milk : 1.0 MT/ Day Baby Biscuits : 1.0 MT/ Day Mueslis : 1.0 MT/ Day
Plant capacity: -Plant & machinery: Rs.472 Lakhs
Working capital: -T.C.I: Cost of Project : Rs.1751 Lakhs
Return: 32.00%Break even: 69.00%
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  • One Lac / Lakh / Lakhs is equivalent to one hundred thousand (100,000)
  • One Crore is equivalent to ten million (10,000,000)
  • T.C.I is Total Capital Investment
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