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Business Ideas with Investment of 5 Crore to 10 Crores (Plant and Machinery): Selected Project Profiles for Entrepreneurs, Startups between 50 million to 100 million

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ENZYMES - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue, Plant Economics

Biotechnology, with its knowledge-intensive nature and tremendous economic potential, has emerged as one of the rapidly growing sectors of the Indian knowledge economy today. Focusing on the practical use of biological systems to produce goods and services, biotechnology has made significant achievements in the growth and its application in the areas of agriculture, healthcare, environment, etc through R & D projects and infrastructure creation. The word Enzyme brings to mind the enzymes studied in biology like trypsin and Insulin. However, as is common knowledge, the use of enzymes is not only restricted to biological systems but they are also use widely in the industry. Enzymes are ideal catalysts—they are highly selective in nature and work under mild conditions. Presently more than 2000 different enzyme activities have been isolated and characterized. The sequence information of a growing number of organisms opens the possibility to characterize all the enzymes of an organism on a genomic level. The food processing industry is highly dependent on enzymes. During processing of food, enzymes are added to elaborate a wide range of effects. One such important effect is to modify biopolymers to obtain the desired end product. Further, the action of enzymes on foodstuffs facilitates in improving digestibility, palatability and attractiveness besides enhancing nutritive value of the food. Enzyme technology is presently going through metamorphosis. It is the development of the theory concerning enzyme function and how the structural entity of various domains of a protein are revealed to its catalytic activities. There are some industries in pharmaceutical and bulk drugs industries produces enzymes for its own utilization. There is some manufacturers produce enzymes and satisfied partial India's demand but there is more than 30% of enzymes are imported especially alkaline proteases, pectinase B amylase, and some special type of enzymes. An analysis of the market for enzymes from fermentation sources were estimated to account for about 80% of the total. Most of the non fermentation sales were accounted for by calf rennet, barley B-amylase, pancreatic proteinase, and small volume pharmaceutical and analytical enzymes. The largest single enzyme market was for bacterial alkaline proteinases in detergents. Microbial proteinases accounted for 40% of the total market and gylcosidases for about 20% so that hydrolytic enzymes dominated the market. Glucose isomerase commanded the largest non hydrolase sales at 6% of the total market. The Industrial enzyme market is growing steadily as most of the enzymes are produced by microorganisms in submerged cultures going by the biotechnology technique. Growing consumption of enzymes in the existing application areas, use of enzymes in the new industrial processes, strict enforcement of environment laws and cost savings were some of key drivers for the growth of this sector in India. There is a very good scope in this field and new entrepreneurs should venture into this sector. Few Indian Major Players are as under: Advanced Enzyme Technologies Ltd. Aristo Pharmaceuticals Ltd. Fermenta Biotech Ltd. Precise Laboratories Pvt. Ltd. Sanmar Speciality Chemicals Ltd.
Plant capacity: 1500 MT Amylase/Annum,1500 MT Proteases/AnnumPlant & machinery: 601 Lakhs
Working capital: -T.C.I: Cost of Project : 1118 Lakhs
Return: 45.00%Break even: 50.00%
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PRECIPITATED SILICA FROM RICE HUSK ASH - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities

Rice husk is an agricultural residue easily available in rice producing countries. India is a major rice producing country, and the husk generated during milling is mostly used as a fuel in the boilers for processing paddy, producing energy through direct combustion & or by gasification. The rice husk contains about 75% organic volatile matter & the balance 25% of the weight of this husk is converted into ash during the firing process, is known as rice husk ash (RHA). This RHA in tern contains around 85% to92% amorphous silica. About more than 20 million tons of RHA are produced annually in India. Generally rice husk is not used as cattle feed since its cellulose & other sugar contents are low. So the RHA produced is a great environment threat causing damage to the land & the surrounding area in which it is dumped. Lots of ways are being through off for disposing them by making commercial use of this RHA. Silica is one of the valuable inorganic chemical compounds. It can exist in gel, crystalline and amorphous forms. It is the most abundant material in the earth’s crust. Silica is the major constituent of rice husk ash. With such a large ash content & silica content in the ash it becomes economical to extract silica from the ash, which has wide market & also takes care of ash disposal. Precipitated Silica (also called particulate silica) is composed of aggregates of ultimate particles of colloidal size that have not become linked in massive gel network during the preparation process. It is an amorphous form of silica; the word amorphous denotes a lack or crystal structure, as defined by x ray diffraction. Early interest in amorphous silica was purely academic. The ash produced after the husks have been burned is high in silica. RHA can be used in a variety of application like: green concrete, high performance concrete, ceramic glaze, water proofing chemicals, roofing shingles, insulator, specialty paints, flame retardants, carrier for pesticides, insecticides & bio fertilizers etc. Precipitated silica is also used as filler for paper & rubber, as a carrier & diluents for agricultural chemicals, as an anti caking agent, to control viscosity & thickness and as a cleansing agent in toothpastes & in cosmetics. The distinguishing feature of the growth of precipitated silica industry in India is that it has classifiably flourished in the small scale sector. Readily available new materials low capital investment & high rates of return offer a distinct advantage to the small scale manufacturers to venture into this field. There is a very good scope in this sector. Few Indian Major Players are as under: Gujrat Multi Gas Base Chemicals Private Limited Gujarat Multi Gas Base Chemicals Private Limited, Mumbai Manswill Chemicals Private Limited Wellink Chemical Industrial Company Limited, Nanping Insilco Limited Famous Minerals and Chemicals Private Limited Gujarat Silicon Pvt. Ltd.
Plant capacity: 4500 MT/AnnumPlant & machinery: 816 Lakhs
Working capital: -T.C.I: 1820 Lakhs
Return: 37.00%Break even: 40.00%
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CEMENT PLANT - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue, Plant Economics

Cement is a material with adhesive and cohesive properties which make it capable of bonding minerals fragments into a compact whole. It can be defined as any substance, which can join unite two or more pieces of some other substance together to form a unit mass. Cement, as used in construction industries, is a fine powder which when mixed with water and allowed to set and harden can join different components or members together to give a mechanically strong structure. Thus cement can be used as bonding material for bricks or for bonding solid particles of different sizes (rubber masonry) to form a monolith. The name Portland cement is given originally due to the resemblance of the color and quality of the hardened cement to Portland stone Portland Island in England. The most common type of cement used by concrete manufacturers is Portland cement, which is prepared by igniting a mixture of raw materials mainly composed of calcium carbonate or aluminium silicates. According to ASTM standard specification C 150, Portland cement is defined as a hydraulic cement produced by pulverizing clinker consisting essentially of hydraulic calcium silicates, usually containing one or more of the forms of calcium sulfate as an inter ground addition . The phase compositions in Portland cement are shown below and they are denoted as tri calcium silicate (C3S), di calcium silicate (C2S), tri calcium aluminate (C3A), and tetra calcium alumino ferrite (C4AF) Uses & Applications The most common use for cement is in the production of concrete. Concrete is a composite material consisting of aggregate (gravel and sand), cement, and water. As a construction material, concrete can be cast in almost any shape desired, and once hardened, can become a structural (load bearing) element. Users may be involved in the factory production of pre cast units, such as panels, beams, road furniture, or may make cast in situ concrete such as building superstructures, roads, dams. Market Survey Indian cement industry, a leading manufacturing sub-sector in India, entered a new era after the partial decontrol in 1982 and near total free market in 1989, ahead of the dawn of the liberalisation era in the country. The industry was totally delicensed in 1991 under the Industries Development and Regulation Act. India is the second largest producer of cement in the world after China. It is followed by Japan and the USA. The overall turnover of the industry is placed at Rs 600 bn. India accounts for a share of about 6% against China's 37% and the USA's 5% of global production. The demand for cement mainly depends on the level of development and the rate of growth of the economy. There are no close substitutes for cement and hence the demand for cement is price inelastic.
Plant capacity: 6000 MT/AnnumPlant & machinery: 777 Lakhs
Working capital: -T.C.I: Cost of Project : 1253 Lakhs
Return: 48.00%Break even: 39.00%
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Mishri(Sugar Candy)- Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue

Candy Sugar, (or sweet diamonds as it is popularly called or mishri) is sparking white big crystal sugar obtained by cooling supersaturated sugar solutions. Its large crystals not only are pure but are also very attractive. The English word candy derives from Arabic qandi, meaning something made with sugar. Candy, specifically sugar candy, is a confection made from a concentrated solution of sugar in water, to which flavorings and colorants can be added. Candies come in numerous colors and varieties and have a long history in popular culture. In India the large crystalline form of sugar is called Mishri. The word Mishri comes from Chinese, originally Mi Sha Li, sweet pebble glassy, a sweet crystalline (glassy) substance the size of pebbles. Candy Sugar has its origins in India and Persia. Arabic writers in the first half of the 9th century described the production of candy sugar. Crystals were grown as a result of cooling supersaturated sugar solutions. Candy sugar is known for centuries for its therapeutic applications. It is also popular among makers of homemade fruit liquors. It is loved by both kids and grownups; this rock candy makes a good substitute for dessert after meals. Uses & Applications Candy Sugar is a great sweetener for tea or coffee and simply looks pretty on the table. Candy sugar is known for centuries for its therapeutic applications. It is also popular among makers of homemade fruit liqueurs. Loved by both kids & grownups, this rock candy makes a good substitute for dessert after meals. Market Survey Sugar is typically one of the most significant contributors to dietary energy supply. In fact, sugar is the third most important source of per caput Dietary Energy Supply (DES) after cereal products. And it is a relatively inexpensive food. The cost of calories from sugar is about 15 percent less than that from cereals. At the global level, sugar, including non centrifugal sugars, currently contributes more than 8 percent of total caloric intake, after cereals (52 percent) and oils (10 percent). Given the global population balance, these percentages closely reflect the situation in developing countries where sugar accounts for nearly 8 percent of total caloric intake, after cereals (57 percent) and oils (9 percent). India has been known as the original home of sugarcane and sugar. India is the second largest producer of sugar in the world after Brazil and produces more of cane sugar and not beet sugar. It produces approximately 22 million tons of sugar annually, with Maharashtra contributing over one third of it. Indians knew the art of making sugar since the fourth century. However the advent of modern sugar industry in India dates back to mid 1930's when a few vacuum pan units were established in the sub tropical belts of Uttar Pradesh and Bihar. ?
Plant capacity: 100 MT/DayPlant & machinery: 637 Lakhs
Working capital: -T.C.I: 3859 Lakhs
Return: 48.00%Break even: 28.00%
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Industrial Enzymes - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue

The word Enzyme brings to mind the enzymes studied in biology like trypsin and Insulin. However, as is common knowledge, the uses of enzymes are not only restricted to biological systems but they are also used widely in the industry. Biotechnology, with its knowledge intensive nature and tremendous economic potential, has emerged as one of the rapidly growing sectors of the Indian knowledge economy today. Focusing on the practical use of biological systems to produce goods and services, biotechnology has made significant achievements in the growth and its application in the areas of agriculture, healthcare, environment, etc through R & D projects and infrastructure creation. Uses of Enzyme The food processing industry is highly dependent on enzymes. During processing of food, enzymes are added to elaborate a wide range of effects. One such important effect is to modify biopolymers to obtain the desired end product. Further, the action of enzymes on foodstuffs facilitates in improving digestibility, palatability and attractiveness besides enhancing nutritive value of the food. The main user industries are detergents, starch, alcohol, protein, fruit Juice, food storage, in dairy processing, in antibiotics production etc, each with around 30% of sales, and dairy with about 15%. The remaining sales are distributed in an extremely diverse range of industries. Market Survey The industries involved in enzyme production in India is almost nil when compared to the world enzyme market, though in certain cases, considerable amounts of raw materials are supplied for their enzyme production. In the industries, either submerged culture or surface culture techniques are used for enzyme production. While the Japanese enzyme producers employ the relatively simple but labour intensive techniques of surface culture, USA and European producers use the submerged culture approach. Instead of importing the technical know how from Western countries, it is desirable to develop the same suitable to our needs, keeping in view the existing infrastructural facilities available here. Enzyme industry will flourish only when it realizes the fact that the present development of various other chemical industries are at the expense of the future generation. Unless the society and in turn policy makers realize the importance of the use of enzymes, which is an eco friendly process, it is difficult to predict the potential for enzyme industry in our country. Based on growth rate in India, the demand for enzyme is computed which is definitely higher than the production. Enzyme technology is presently going through metamorphosis. It is the development of the theory concerning enzymic function and how the structural entity of various domains of a protein are revealed to its catalytic activities. Still there remains, for further development of a useful process based on the present understanding of enzyme. In future, enzymes will be used more widely for diverse actions. Established enzymes will be put to new uses in different media and novel enzymic functions would emerge out of this process. Few Indian Major Players are as under: Advanced Enzyme Technologies Ltd. Anil Bioplus Ltd. Concord Biotech Ltd. Fermenta Biotech Ltd. Precise Laboratories Pvt. Ltd.
Plant capacity: 10 MT/DayPlant & machinery: Rs. 597 Lakhs
Working capital: -T.C.I: Cost of Project : Rs. 1114 Lakhs
Return: 26.00%Break even: 51.00%
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Low Carbon Ferro Manganese and Ferro Chrome (Through Alumina Thermic Process) - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials

Manganese is used in metallurgical industries in the form of ferro manganese. Ferro manganese contains about 80% Mn and 20% Fe. Generally ferro manganese is produced in blast furnace or an electric furnace. The high carbon ferromanganese (7.5% C, 74 80 % Mn & balance Fe) is the most important grade of ferromanganese Ferrochrome contains chromium as a major alloying element. With low carbon content, high chromium steels (Cr.12%) are corrosion resistant. With high carbon content, chromium raises the abrasion and wear resistance. Ferro Chrome is an alloy of chromium and iron containing between 50% and 70% chromium. The ferrochrome is produced by electric arc melting of chromites and chromium ore. Uses & Applications Low carbon Ferro manganese is widely used in the manufacturing of tool steels, alloys steel & structural steels. Ferromanganese is widely used in the manufacture of tool steels (up to 0.4% Mn) and structural steel (up to 0.6% Mn) and also of special steels with a high manganese content (up to 12 to 14%) Mn), as well as an alloying addition. Silcomanganese ferro alloy is used as a blocking agent to prevent the reaction of carbon & oxygen in Steel. Ferro Chrome with chrome content below 56% is known as charge chrome and produced from a chrome containing ore with a lower chrome content. Alternatively, High Carbon Ferro Chrome produced from higher grade ore, is more commonly used in specialist applications such as engineering steels. Low carbon Ferro Chrome is used during steel production to correct chrome percentages, without causing undesirable variations in the carbon or trace element percentages. Market Survey Ferro alloy production is very power intensive, forming between 40 and 70 per cent of the total production cost. Manganese alloy is the largest produced ferro alloy in the world with a share of about 41% of the global production of ferro alloys. Manganese is an essential requisite for iron and steel production owing to its capability for sulphur fixing, de oxidizing and good alloying properties. Production of manganese ferro alloys is dominated by China, accounting for nearly half of worldwide production from a combination of domestic low grade manganese ores and imported high grade ores. The steel industry also requires manganese alloys with less carbon than that contained in standard ferromanganese. India is exporting ferromanganese ferrosilicon & other bulk and noble alloys to various countries like FR Germany, France, Japan, Columbia, Dominican Rep, Italy, Netherlands, Singapore, Sweden, U.K., U.S.A. and others. The proposals are for an increase in import duties for all Ferro Alloys from 5% to 7.5% excluding Ferro Nickel and the removal of duties on raw materials and ores used in the production of Ferro Alloys. Current duties for imported raw materials range from 2.5% to 7.5%. There is a very good scope for this product and it is the appropriate time for new entrepreneurs to venture into this field. Few Indian Major Players are as under:to Aarti Steels Ltd. Adhunik Metaliks Ltd. Alok Ferro Alloys Ltd. Andhra Ferro Alloys Ltd. Bhaskar Shrachi Alloys Ltd. Bishwanath Ferro Alloys Ltd. Castron Technologies Ltd. Essel Mining & Inds. Ltd. Facor Alloys Ltd. Hindustan Ferro & Inds. Ltd. Hira Ferro Alloys Ltd. Idcol Ferro Chrome & Alloys Ltd. Jeypore Sugar Co. Ltd. M O I L Ltd. Maharashtra Elektrosmelt Ltd. Monnet Industries Ltd. Nagpur Power & Inds. Ltd. Natural Sugar & Allied Inds. Ltd. Nava Bharat Ventures Ltd. Orde Industries Ltd. R G Foundry Forge Ltd. Rohit Ferro Tech Ltd. S A L Steel Ltd. S K M Steels Ltd. Sarda Energy & Minerals Ltd. Shri Girija Smelters Ltd. Shyam Ferro Alloys Ltd. Sova Ispat Alloys (Mega Projects) Ltd. Sova Ispat Alloys Ltd. Srinivasa Ferro Alloys Ltd. T S Alloys Ltd. Tata Steel Ltd. Universal Ferro & Allied Chemicals Ltd. V B C Ferro Alloys Ltd. Visa Steel Ltd.
Plant capacity: 24 MT/DayPlant & machinery: 803 Lakhs
Working capital: -T.C.I: Cost of Project : Rs. 2695 Lakhs
Return: 56.00%Break even: 52.00%
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Egg Powder - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue, Plant Economics

The egg processing operation separates eggs into different kinds of egg products: egg white, egg yolk, whole egg and several mixes i.e. by adding sugar or salt. The pasteurized liquid egg is either packed as a final product or, in case of egg powder production; it goes via pipelines into a spray dryer plant. . Dried egg powder can be stored and transported at room temperatures. It is quite stable and has long shelf life. Egg white represents nearly 67% of an eggs liquid weight. Water is the major component of egg white, constituting about 87.8% (w/w); followed by protein, accounting for 9.7 to 10.6% (w/w); and carbohydrates from 0.5 to 0.6 % (w/w). Egg white contains 56% of the eggs total proteins along with the majority of the minerals, riboflavin, chlorine, magnesium, potassium, sodium and sulfur in egg. The yolk makes up around 33% of the liquid egg weight and contains all the eggs fat and cholesterol and 44% of its protein. Uses & Applications Egg powder is used in Bakery products, bread enrichment, and biscuit enrichment with protein. Egg powder is used in manufacturing of Baby food products as Horlics, Lactogen, Oystromilk, Glaxo Milk, Lactodex, Nestle, Cerelac. Egg powder is used to prepare instant egg noodles. Egg powder is used in egg shampoo manufacturing. Egg powder is used in manufacture of certain sweets enriched with protein, vitamins, minerals etc. Egg powder is used to prepare egg soups. Besides these, there are other several uses of egg powder. Market Survey Indian market possesses demand for egg powder around 2300 MT/ year. Growth Rate >15% to 30%. The current egg market share of India to the giant global market of $117 billion is a meager 0.9 %, i.e. Rs 4,400 crore. Indias nutritional supplement market is expected to more than double in the next four years to over Rs 17,000 crores. During last three decades, the poultry industry in the country has made remarkable progress and grown into an organized and highly productive industry. There is enough scope of an egg powder manufacturing plant, with a suitable capacity. Few Indian Major Players are as under:- Balaji Foods & Feeds Ltd. Gayatri International Ltd. Ovobel Foods Ltd. S K M Egg Products Export (India) Ltd. Western Foods Ltd.
Plant capacity: 2.30 MT/DayPlant & machinery: Rs.794 Lakhs
Working capital: -T.C.I: Cost of Project : Rs.1416 Lakhs
Return: 33.00%Break even: 43.00%
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EDIBLE OIL REFINERY UNIT - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue

Rice is grown over vast areas of land around the world and is a major staple food for more than half of the world population. Rice is an excellent source of nutrients, where protein contains the eight essential amino acids. Rice is a relatively good source of thiamin, riboflavin, niacin, phosphorous, iron and potassium and is also a good source of carbohydrates, which serves as a form of energy. Non-allergenic and gluten-free characteristics make rice ideal for persons with these special dietary requirements. Harvested rice is in the form of rough rice (paddy) with the edible portion covered with an outer protective layer known as the husk or hull. After being dried, the rice passes though Sheller machines to remove the hull material. Shelling produces brown rice, with a thin bran layer surrounding the rice kernel. Abrasive forces in the milling machine remove the outer bran layer on the brown rice and the resultant product is white rice. White rice is consumed after appropriate polishing to further remove any remaining bran layers and to give a desired degree of whiteness and polish. The rice hull and rice bran are obtained as by-products of the rice milling industry. Rice bran, which includes the pericarp, the aleurone and sub-aleurone layers, parts of the germ and the embryo as well as small portions of the starchy endosperm, is a valuable milling by-product. After milling, the immediate stabilization of rice bran using thermal treatment techniques deactivates enzymes responsible for its degradation. Stabilized rice bran is free from rancidity, off flavors, and bitter and soupy taste, and is suitable for further use and processing. Rice bran had gained significant attention after adequate progress in its stabilization techniques Bran, 10% of the weight of rough rice, is rich in oil (15- 22 %), depending on the milling procedure and the rice variety. Most crude oils and fats, whether obtained by pressing, solvent extraction or rendering are given a preliminary cleaning and clarification treatment by setting, screening, filtration or centrifugation to make them more resistant against deterioration during storage. When required for edible purposes they are nearly always given a further refining treatment, when intended for technical non edible purposes they also frequently need some treatment to remove impurities, degradation products or undesirable constituents which would interface with their use. Rice bran crude oils obtained by solvent extraction are given a preliminary cleaning and clarification treatment by allowing the crude oil to settle followed by screening, filtration or centrifugation to make them more resistant against deterioration during storage. Special characteristics of rice bran oil are the very marked resistance to oxidative rancidity. The stabilities of the refined, bleached and deodorized rice bran oil and the hydrogenated products are approximately twice those of comparable, commercially acceptable vegetable fat. USES AND APPLICATION Rice Bran Oil is a healthy oil with uses in cooking, frying, as a salad dressing, baking, soap making, as even a supplement to horses, dogs and other animals. Thus, Rice bran oil can be used as vegetable oil in the domestic purposes for consumer use. It can be used for hydrogenation purpose. It can be used for the extraction of fatty acids and glycerol from it.It is also use to treat nerve imbalance. The use of Rice bran oil not more than half a litre in a months is sufficient for good health. MARKET SURVEY Indian edible oil industry is composed of some 15,000 oil mills, 600 solvent extraction units, 250 vanaspati units and over 600 refining units. These employ over a million people.With around 8% of world oilseeds production, over 7% of global protein meal production, around 4% of world oil meal export, total oilseeds production of 23 mn tonne and 5.6 mn tonne of edible oil production, India is the fourth largest edible oil economy in the world valued at USD 16.5 bn (Rs 660 bn). India has a share of nearly 6% of global vegetable oil production, nearly 11% of global vegetable oil imports and 9% of global edible oil consumption. And yet over 40% of the edible oil availability in the market is sourced from imports. The edible oil segment is currently undergoing a metamorphosis as a result of spiralling prices of soft oils - sunflower and soyabean. Premium branded vegetable oil makers are expanding their product portfolio to include less-upmarket oils from cottonseed, groundnut or even palmolein in consumer packs. India has a potential to produce about 1.50 mn tonne of rice bran oil. Of this potential, only half or 750,000 tonne, is produced. Some 200,000 tonne of oil is being used as refined rice bran oil for cooking. The rest is used in vanaspati. There are some 30 plants refining crude rice bran oil. PRESENT MANUFACTURERS Agrawal Oil Extractions Ltd. Globus Industries & Services Ltd. J R Foods Ltd. Kedia Overseas Ltd. Morinda Overseas Inds. Ltd. Rajaram Solvex Ltd. S K M Animal Feeds & Foods (India) Ltd. Shanti Kunj Solvent Ltd. Sree Tulasi Solvent Extractions Ltd. Sri Murugarajendra Oil Industry Ltd. Thapar Agro Mills Ltd.
Plant capacity: 80 MT/DayPlant & machinery: Rs. 962 Lakhs
Working capital: -T.C.I: Cost of Project: Rs. 2113 Lakhs
Return: 27.62%Break even: 46.86%
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Aluminium Fluoride - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue

Aluminium fluoride is used in many industrial processes. It is one of the minor constituents added to the electrolytic cells during the production of metallic aluminium. It is also used in the preparation of white enamels, as an anti-reflection coating in complex optical systems, as a constituent in welding fluxes, and in the preparation of fluorine containing glasses, Aluminium fluoride (AlF3) is an inorganic compound used primarily in the production of aluminium. This colorless solid can be prepared synthetically but also occurs in nature. It is used in the production of aluminium metal. Uses Aluminium fluoride is primarily used in the production of aluminium. It is a critical additive to the molten electrolyte in aluminium metal production. Using today's technologies, it is impossible to manufacture aluminium without AIF3. Adding AIF3 allows the electrolytic process to take place at a temperature around 850°C, which is considerably lower than the melting point for aluminium oxide (Al2O3, mp ab. 1,500°C). As a result of its temperature-lowering properties, AlF3 has a definite energy saving effect. The industrial and use categories of AlF3 are IC8, UC40 and UC43. The main use of AlF3 is as a temperature-regulating agent, a pH-regulator and as a solubility enhancer of aluminium oxide in the electrolyte solution in the production process of aluminium. The use of AlF3 as such results in a lowering of the energy consumption in the aluminium pot. The raw material (aluminium oxide) is melted and split in aluminium and oxygen. The minor downstream uses of AlF3 are for metal treatment and for optical coating as an essential component of antireflective coatings and in semiconductors. A total of 52 tonnes of AlF3 was sold to traders, for which it is also assumed that it is used for other purposes than aluminium production. As no other significant uses were reported, neither by producers nor by downstream users, it is assumed that the main application is for production of aluminium, which is in general agreement with the information provided by the producers (> 99.6% used for aluminium production). As a consequence the risk assessment will focus on this particular use. Market Survey The Indian aluminium industry’s enthusiasm to grow smelting capacity on an ambitious scale here and abroad - the wanderlust is that of Nalco - was not dimmed in any way by the adverse performance of the metal during the recession. If all projects of Hindalco get commissioned on revised schedule, then it will see smelting capacity rising to 1.7 million tonnes from 500,000 tonnes and alumina refining capacity to 6.5 million tonnes from 1.7 million tonnes by 2013. Meanwhile, Novelis acquisition has given Hindalco global leadership in that value added segment where path breaking technologies are in application. Vedanta has arrived on the Indian aluminium scene much later than Hindalco and Nalco. While it has made up for the lost time by gaining control of Balco and Madras Aluminium, Vedanta is aggressively building new capacity through greenfield and brownfield routes. Aluminium fluoride (otherwise known as aluminum trifluoride) is a crystalline powder that is slightly soluble in water. It is mainly used in the production of aluminum metal. Aluminium Fluoride is able to decrease the melting point of electrolytes in the smelting process and improve the production efficiency. It is also utilized as a flux in welding applications; in the manufacture of ceramics and glass; in the making of aluminum silicates. The aluminium fluoride industry comprises a large number of players operating the world over. Lifosa AB, South Ural Cryolite Plant OJSC, Do-Fluoride Chemicals Co. Ltd. and S. B. Chemicals are amidst the most prominent manufacturers. The electrolytic bath in an aluminium electrolysis cell contains 80% synthetic cryolite (AlF3). Operating losses of fluorine from the cell are made up almost exclusively by the addition of further AlF3. The recent global economic crisis brought to the forefront and accelerated trends in the AlF3 market which have been evident for some time. It has become even more apparent that aluminium smelting should be carried out where the producer has access to energy sources which are abundant and relatively inexpensive. Similarly AlF3, which depends more on raw materials than energy, should be manufactured where the raw materials are abundantly available at a reasonable cost. It does not matter where the customers for aluminium or AlF3 are located but it does matter where the energy and raw materials are located.
Plant capacity: 6700 MT/AnnumPlant & machinery: Rs. 518 Lakhs
Working capital: -T.C.I: Cost of Project: Rs 1794 Lakhs
Return: 29.00%Break even: 50.00%
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Industrial Enzymes - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue

Enzymes are ideal catalysts—they are highly selective in nature and work under mild conditions. By combining the right enzymes with genetic engineering, enzyme companies have developed proteins that can work in harsh process environments, such as those that use solvents, salts and high temperatures. The world market for industrial enzymes is currently about $1.8 billion/year and growing by more than 20% per year, according to a report by Mckinsey & Co. (New York). Enzymes are widely used in Alcohol Industry, Sugar Industry, for meat tenderization, baking, fruit juice industry, cheese manufacturing, food storages etc. Based on growth rate in India, the demand for enzyme is computed which is definitely higher than the production. An analysis of the market for enzymes from fermentation sources were estimated to account for about 80% of the total. The larges single enzyme market was for bacterial alkaline proteinases in detergents. Mocrobial proteinases accounted for 40% of the total market and gylcosidases for about 20%. Glucose isomerase commanded the largest non-hydrolase sales at 6% of the total market. The main user industries are detergents and starch, each with around 30% of sales, and dairy processing with about 15%. The Industrial enzyme market is growing steadily as most of the enzymes are produced by microorganisms in submerged cultures going by the biotechnology technique. Growing consumption of enzymes in the existing application areas, use of enzymes in the new industrial processes, strict enforcement of environment laws and cost savings were some of key drivers for the growth of this sector in India. Few Major Players are listed below: Advanced Enzyme Technologies Ltd. Anil Bioplus Ltd. Concord Biotech Ltd. Fermenta Biotech Ltd. Precise Laboratories Pvt. Ltd.
Plant capacity: 3000 MT/AnnumPlant & machinery: 597 Lakhs
Working capital: -T.C.I: Cost of Project: 1114 Lakhs
Return: 27.00%Break even: 52.00%
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  • One Lac / Lakh / Lakhs is equivalent to one hundred thousand (100,000)
  • One Crore is equivalent to ten million (10,000,000)
  • T.C.I is Total Capital Investment
  • We can modify the project capacity and project cost as per your requirement.
  • We can also prepare project report on any subject as per your requirement.
  • Caution: The project's cost, capacity and return are subject to change without any notice. Future projects may have different values of project cost, capacity or return.

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