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FURFURAL FROM BAGASSE & CORNCOBS - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Plant Layout

Furfural is produced from agricultural waste biomass that contain pentosans, which are aldose to sugars, composed of small rings formed from short five member chains, that constitute a class of complex carbohydrates, present in cellulose of many woody plants such as corn cobs, sugar cane bagasse, rice and oat hulls etc. Furfural is a clear, colorless motile liquid with a characteristic ‘almond benzaldehyde’ odor. Any material containing pentosans can be used for the production of furfural. Technically furfural is produced by acid hydrolysis of the pentosan contained in woody biomass. Furfural is the only organic compound derived from biomass that can replace the crude oil based organics used in industry. Furfural is used as a solvent in petrochemical refining to extract dienes from other hydrocarbons. Furfural, as well as its derivative furfuryl alcohol, can be used together with phenol, acetone, or urea to make solid resins. Furfural can be used for the production of lubricants; specialist adhesives and plastics; and nylons. It is the starting material for cycling shorts and many more. The demand for furfural and furfuryl alcohol in the international market will maintain stable growth for the next few years. Due to problems in environmental impact and cost, the output of furfural in advanced countries such as the United States and European countries will decline further owing to the relatively low production cost of furfuryl alcohol in India. Expanded production of downstream products can remarkably increase the added value of India’s furfural and furfuryl alcohol industrial chain. The production of THF (tetrahydrofuran) and PTMEG (polytetramethylene ether glycol) using furfural as raw material is an important way to increase the added value and is worth great attention from furfural producers. Production of furfural and furfuryl alcohol is projected to increase at an average annual rate of 5% provided no shortage of raw material (corncobs) is experienced. China is the only major region where increased furfural production is expected in the next five years. There is a good scope to venture into this field for new entrepreneurs.
Plant capacity: 1200 MT/AnnumPlant & machinery: 119 Lakhs
Working capital: -T.C.I: Cost of Project : 411 Lakhs
Return: 41.00%Break even: 55.00%
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PACKAGED DRINKING WATER - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue

Bottled Water means water intended for human consumption and which is sealed in bottles and other containers with no added ingredients except that it may occasionally contain safe anti-microbial agent. Now a days safe and pure drinking water is major necessity for human being. Bottled water industry, colloquially called, the mineral water industry, is a symbol of new life style emerging in India. While a large segment of the population is struggling to get access to potable water supply, a new generation especially in the urban areas is getting accustomed to bottled water paying handsome prices. PET is the most extensively recycled plastic of the present time. Bottled water is available in differently sized packaging from 200 ml (popular on flights) to 500 ml (a huge hit among the youth) to 1 liter and 2 liter. Despite the large number of small producers, this industry is dominated by the big players Parle, Bisleri, Coca-cola, Pepsico, Parle Agro, Mohan Meakins, SKN Breweries bottled water in the country when it introduced besleri in India 25 years ago. Apart from domestic and commercial use of packaged water, the Indian Railways is a huge potential market. According to officials at cherio, the railway ordered 10,000 cases (of 12 bottles each) a day. In coming years the demand of packaged drinking water will be increased very rapidly, so there is a huge scope for new entrepreneurs to venture into this project. The bottled water market is growing at a rapid rate of around 20% a year (down from 50 to 60%). At this growth rate, the Rs 7000 million per year market is estimated to overtake the soft drinks market soon. Multinationals, Coca Cola, Pepsi, Nestle and others are trying to grab a significant share of the market. There are more than 180 brands in the unorganized sector. The small players account for nearly 19% of the total market. The government decided towards end of the year 2000 to bring about stringent guidelines for packaged water. All companies were made to sell their products only under the BIS (Bureau of Industrial Standards) certification mark. The BIS certification was made mandatory for the segment from April 1, 2001. The bottled water is to be classified as food and has been brought under the Prevention of Food Adulteration Act. They would have to adhere to rules pertaining to colour, odour, taste, turbidity, total dissolved solids and aerobic microbial count. Leading Brands Bailley, Bisleri, Peppy Minerelli, Trupthi, Kristal, Oasis, Yes, Penguin, Golden Eagle, Stream, Kingfisher, Jaldhara, Pondicherry, Himalayan, Golden Valley Stream, Evion, Aquafina, Perrier, Kinley, Pure Life, Ferra, Relle. Few Indian Major Players are as under: Bikaji Marketing Ltd. Bisil Plast Ltd. Bisleri (India) Pvt. Ltd. Haldiram Marketing Pvt. Ltd. Keventer Agro Ltd. Kothari Products Ltd. Mohan Meakin Ltd. Mount Everest Mineral Water Ltd. N E P C Agro Foods Ltd. Orient Beverages Ltd. Parle International Pvt. Ltd. Pepsico India Holdings Pvt. Ltd. Pondicherry Agro Service & Inds. Corpn. Ltd. S & S Industries & Enterprises Ltd. Southern Agrifurane Inds. Ltd. Sparkle Foods Ltd. Sri Sarvaraya Sugars Ltd. Surat Beverages Ltd. New capacity creation can be thought of for packaged drinking water as there is ample space for new entrepreneurs to venture into this field. Cost Estimation: Capacity : 12000000 Ltrs/Annum Packed in Pouches 250 ml size 18000 Ltrs/Day and Packed in Jars 20 Ltrs Size 22000 Ltrs./Day
Plant capacity: -Plant & machinery: 25 Lakhs
Working capital: -T.C.I: 100 Lakhs
Return: 44.00%Break even: 54.00%
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PHARMACEUTICAL GRADE SUGAR - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue

Pharmaceutical grade sugar can be manufactured by using cane beet or sugar cane itself. This is the more pure form of sugar may not contain sulphur and heavy toxic material like lead arsenic and mercury etc. This is used mainly in preparation of pharmaceutical and food products. There are few companies in organized sector manufacturing pharmaceutical grade sugar. Dhampur is one of the leading manufacturers. There is good domestic as well as export market for the pharma grade sugar. It can be concluded that there is a very good scope for new entrepreneurs if they produce the product with European competitive price.
Plant capacity: 15000 MT/AnnumPlant & machinery: 293 Lakhs
Working capital: -T.C.I: Cost of Project : 613 Lakhs
Return: 45.00%Break even: 53.00%
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TYRES AND TUBES FOR BICYCLE AND RICKSHAW - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities

Tyres and Tubes are the backbone of the bicycle and rickshaw. Bicycle and rickshaw continues to be the principal mode of transport for the low and middle income families. This is because the bicycle is both environment and people friendly. India is largest producer of bicycle next to only china. The future of the bicycle industry is bright. However, for survival the companies have to successfully restructure and modernize to achieve global competitiveness in terms of quality, cost and distribution system. The tyre & tube industry is a major consumer of the domestic rubber production. Cycle rickshaw is a local means of finance and also known as pedicarb, cycle or rickshaw in different parts of the world. Cycle rickshaws are human powered i.e. pulled by a person by foot. There is very good domestic as well as export demand of bicycle and rickshaw tyres and tubes. The entrepreneurs venture in to this project will be successful. Few Indian Major Players are as under: Govind Rubber Ltd. Krypton Industries Ltd. Pavan Tyres Ltd. Poddar Tyres Ltd. Ralson (India) Ltd. Ralson Industries Ltd.
Plant capacity: 300000 Nos. Tyres & 300000 Nos. TubesPlant & machinery: 158 Lakhs
Working capital: -T.C.I: Cost of Project : 351 Lakhs
Return: 42.00%Break even: 53.00%
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SUGAR PLANT WITH CO-GENERATION POWER PLANT AND GREEN FIELD SUGARCANE CULTIVATION - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials

Sugar Industry is one of the most important agro-based industries and is highly responsible for creating significant impact on rural economy in particular and country’s economy in general. Sugar industry ranks second amongst major agro based industries. The Plantation will have to be structured and planned in such a way the right ration mix is available when the mill, power plant and distillery become operational. The entire plantation will take around three years to develop and mature. In the Sub-tropical sugarcane is planted by conventional flat system and ridges and furrows system although special systems like paired row planting, trench. Planting and ring Pit planting are encouraged. Sugarcanes are planted in furrows at either horizontal or at 45 degree angles. It takes anywhere between 12000 and 25000 stems to plant 2.5 acres (1ha) of land. After they are planted they are covered with a light layer of soil. When they begin to grow and start sprouting, the furrow is turned in wards and the crops mature over the span of 9 to 24 month. Seeds can be planted by hand or by sugarcane equipment that cuts the canes into setts or billets and plants them in furrows cane sugar industry is major industry in India. In recent years; it has developed to a great extent with an average production of 2 million tons of white sugar. Cane sugar is chemically known as sucrose. It is disaccharide or disaccharose, its molecule being make up of one molecule of glucose and one molecule of fructose. Its molecular formula is C12H22O11. The cane diameter various between 2”to 3”. The steam consists of nodes and internodes and is covered by a rind. The internodes are made up of soft pith containing most of the sugar-bearing juice. Sugarcane contains 70 to 75% water 10 to 15% crystallisable sugar, 0.5 to 1.5% reducing sugar (uncrystallisable), 10 to 18% fibre (Indian cane contains 17% fibre on average), 1% of organic acids, gums and nitrogenous bodies. Ethanol, sometimes called methylated spirits, ethyl alcohol, is a member of a group of organic chemicals called alcohols. Ethanol has the chemical formula of CH3CH2OH, with the OH (hydroxyl ion) being the functional group. Ethanol is a colorless liquid with a boiling point of 172ºF (78ºC) and a characteristic sweet smell. Industrially ethanol is now mostly frequently manufactured by the catalytic hydration of ethane or by the hydrolysis of ethyl sulfates. 1990s annual production of non-fermented alcohol was in the order of 24000 metric tons. Ethanol acts on humans as a depressant. In low does ethanol can appear to have the opposite effect because it removes some inhibitions. The term power plant is often used loosely to designate any plant in which steam is generated regardless of whether power is produced. In a more exact sense an industrial steam power plant is one in which power is generated from steam. The term power generation in the engineering sense implies the production of mechanical or electrical power from some other source of energy e.g. thermal hydroelectric or electrochemical energy. There is a very good scope and for such products and new entrepreneurs should venture into this field. Cost Estimation: Capacity : 66000 MT Sugar/Annum 9000 Kls Distillery/Annum 72000 MW Power/Annum Cultivation Area 6000 Hectare Sugarcane Crushing Cap. – 2500 MT/Day
Plant capacity: -Plant & machinery: 37613 Lakhs
Working capital: -T.C.I: 62600 Lakhs
Return: 32.00%Break even: 44.00%
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NICOTINE FROM TOBACCO WASTE - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue

From harvesting of tobacco to manufacture of product large quantities of waste material comprising rejected leaves, broken bits of lamina, midribs stalks & stems accumulate. Such material, however, can be utilized with considerable benefit. In addition, many other chemicals like nicotinic acid, rutin, pectin and certain organic acids can be produced from these wastes. Nicotine is extensively employed as an agricultural insecticide as it is effective against a number of vegetable and fruit tree, particularly the soft bodies and minute insects. It also combats lice, gadflie, and flocks. Nicotine is also used in the manufacture of nicotine acid and nicotinamide, which are employed in the assessing supta-optico-hypophysical or peripheral sympathetic nerves functions. Nicotinamide is also used intravenously in the treatment of tuberculosis. Nicotine is also extensively used in medicines. It is also used in tanning industry. Nicotine is by far the most important by-product derived from tobacco waste. Nicotine is classed as a contact insecticide, but appears act to principally as fumigant and sometimes as a stomach poison. Nicotine is one of important alkaloid chemical having various applications. Its major use is found as insecticide for various fruits & vegetables. Now days, the nicotine is sold in the market as nicotine sulphate 40 % concentration. In agriculture it is used in the form of nicotine sulphate solution to control different pests and fungi in crops. Being a potential pesticide obtained from natural resources, it has a very good market potential in the agricultural sectors.
Plant capacity: 9,000 Ltrs./AnnumPlant & machinery: 43 Lakhs
Working capital: -T.C.I: 153 Lakhs
Return: 44.00%Break even: 47.00%
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INSTANT TEA (Without Premix of Milk & Sugar)- Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities

PRODUCT PROFILE Instant tea is a form of tea that is derived from brewed tea. Its dried granulated form can be made into a beverage with the addition of cold or hot water. Instant tea is typically lower in antioxidants than traditional tea and comes in a variety of flavors. Instant tea may be formulated for use in making either hot or iced tea. It quickly dissolves in water. Some instant teas contain sweeteners. Tea is the second most consumed beverage in the world, playing second fiddle only to water. It is in almost every culture, and there are literally thousands of varieties. Instant tea comes in many flavors. Popular instant tea flavors include lemon, cinnamon, fruit juice and other flavorings. Green, black, white and herbal teas are all available in instant form. There are four main types of tea which are, white, green, oolong, and black, all which are born from the same species of plant. Product characteristics Description -Reddish brown free flowing powder Solubility in Water In water at 70 Â °C Rate of Solution 0.6 to 0.7 gm in 100 ml water at 7° C. Clarity Clear (at 70°C) - Clear Benefits • Promotes a healthier immune system and can help ward off infection. • Is good for the heart by lowering blood pressure and cholesterol. • Can increase thermo genesis which may help aid in natural weight loss. • Promotes younger looking skin by destroying free radicals. • Shows evidence of preventing and destroying certain tumors and cancer cells. • Can even help reduce the buildup of bacteria causing plague and lead to a brighter smile. Global demand The term instant tea is key to the successful marketing of the product. India produces almost 30% of the world’s tea it exports less than 20% of the worlds supply. To stimulate the industry, the government allowed a higher investment allowance (40%) for the tea industry enabling tea companies to invest in rejuvenation and replanting of tea bushes and undertaking developmental programs under schemes approved by the Tea Board of India. The traditional leading per capita tea consuming regions, like Asia, remain less likely to drink instant, so the product is oriented to export globalization. The U.S. alone receives approximately 70% of India’s exported instant, with the remaining 30% going to 22 other nations. Darjeeling and Assam account for 75% of tea output, leaving about 25% to southern states. India consumes about 80% of the total output. Auctions account for some 60% of tea sales and despite problems, it is envisaged that this share will be maintained. Exports of tea from India rose from 178.8 million kg in 2007 to 196 million kg in 2008, registering a growth of about 10%. In value terms, the growth was more impressive at 22% valued at Rs 22.8 billion during the period. Tea exports from India had touched 203 million kg in 2006. Therefore the scope for this product is very bright. An entrepreneur venturing into this project will find it very lucrative.
Plant capacity: 100 Kg/dayPlant & machinery: 42 Lakhs
Working capital: -T.C.I: 172 Lakhs
Return: 46.00%Break even: 43.00%
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Caramel Colour from Sugar - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue

Profile: Caramel colouring is a colour additive that is a dark-brown liquid or solid material resulting from the controlled heat treatment, often under pressure and at high temperature, of various food grade carbohydrates, such as high-dextrose corn syrup. Acids such as acetic acid, citric acid, lactic acid, or phosphoric acid may be used to break the bonds between sugars before the sugars are raised to a higher temperature for Caramelization. Caramelizing sugar is a term most often applied to melting sugar until it becomes a caramel colour liquid. Caramelized sugar is simply a mixture of sugar and water cooked until it becomes syrupy and darkens, and reaching a temperature from 320 to 356 degrees F. Caramel colour is a colloid, the specific gravity indicates the solids content and the strength of the colour. There are four distinct types of caramel colour as per their application to satisfy the requirements of different food and beverage systems: Caramel Colour I (also known as plain or spirit caramel), Caramel Colour II (caustic sulfite caramel), Caramel Colour III (ammonia or beer caramel, bakers and confectioners caramel) and Caramel Colour IV (known as sulfite ammonia, soft drink caramel, or acid proof caramel). Classification: • Caramel Colour I Plain caramel, caustic caramel, spirit caramel, used in Whiskey among many. • Caramel Colour II Caustic sulfite caramel, used in Cognac. • Caramel Colour III Ammonia caramel, baker's caramel, confectioner's caramel, beer caramel, used in Beer, soy sauce, and confectionery • Caramel Colour IV Sulfite ammonia caramel, acid proof caramel, soft drink caramel, used in Acidic environments such as soft drinks Application: Improving visual appeal is the primary purpose for caramel colour in a food or beverage system. Caramel colour also: • Protects other ingredients from light deterioration • Emulsifies flavour agents in the preparation of soft drink concentrates • Standardizes batch to batch colour variation • Caramel is used by the Malt and Milk foods industry as well as a natural colourant in pharmaceutical industries. • Caramel colour serves as an emulsifier to impede separation of flavour oils • Caramel colours also appear in beers, whiskeys, wines, rums and liqueurs. • Negatively charged caramels (and, sometimes, specifically formulated spirit caramel colours) work well in whiskeys, wines, rums and liqueurs • Soy sauce, which can be preserved with up to 15 percent salt, demands a caramel colour with the proper salt stability • Caramel colour is used to enhance the attractiveness of baked goods by supplementing the inadequate and irregular colouring power of refined ingredients in rye, pumpernickel, specialty breads, fillings, toppings, cakes and cookies. Global Scenario: The global food colours market was worth an estimated $1.45 billion in 2009 relays an August 2010 market report, The Global Market for Good Colours, by Leatherhead Food Research. World usage of food colours is currently about 40,000 to 50,000 tons. Although current economic conditions mean "annual growth levels have started to fall off sharply, says the report, by the middle of the next decade, the global market value is expected to reach $1.6 billion, up 10% from its present levels. From 2005 to 2009, the global market for natural colours increased almost 35% in value, with much future growth expected to come from natural colours and colouring foodstuffs. Foods account for some 67% of the food colouring global market, followed by soft drinks (28%) and alcoholic beverages (5%). The demand of Caramel colour in the market is immense and therefore its market position is splendid. Hence it is an excellent field to venture.
Plant capacity: 300 MT/AnnumPlant & machinery: 43 Lakhs
Working capital: -T.C.I: Cost of project : 146 Lakhs
Return: 42.00%Break even: 54.00%
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Packaged Drinking Water with PET Bottles - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities

Profile Water forms an essential part of every human being. Since it is a human necessity it makes best sense to do business in. As a normal human being requires an average of 2 & 3 liters of water every day and world population is more than one billion (growing at 2 & 3% annually) the business opportunity is enormous and the potential is largely untapped. The water used for potable purposes should be free from undesirable impurities. As the name implies, the mineral water is the purified water fortified with requisite amounts of minerals such as Barium, Iron, Manganese, etc which can be absorbed by human body. It is either obtained from natural resources like spring and drilled wells or it is fortified artificially by blending and treating with mineral salts. The mineral water shall be manufactured and packed under hygienic conditions in properly washed and cleaned bottles in sterilized conditions. Application Packaged drinking water ensures safe, clean, potable water for human consumption. Mineral water is bottled under very hygienic conditions under strict quality control before being marketed. Its major use is in five star Hotels and Hospitals where good quality pure water is required for potable purposes. It is marketed at places and regions where hygienic drinking water is not freely available. Market Scenario The global bottled water sales have increased dramatically over the past several decades. The growing demand for bottled water speaks volumes of the scarcity of clean drinking water and the quality of tap water. It has become an icon of healthy lifestyle emerging in India. Selling safety i.e. pure and simple water has now become one of the fastest growing industries in India despite the harsh truth it is build on the foundation of bad governance, inequality and obvious exploitation. However, bottled water provides the 3 distance advantages of convenient packing, consistent quality and is ubiquitous. These are boom time for the Indian bottled water industry more so because the economics are sound. India is the tenth largest bottled water consumer in the world. The consumption of smaller units of 500 ml has increased by around 140% perceptibly. Capacity : 108 Lakh Pouches (200 ml)/Annum 52.2 Lakh Bottles (500 ml)/Annum 26.1 Lakh Bottles (1 L)/Annum 26.1 Lakh Bottles (2 L)/Annum 14.4 Lakh Bottles (5 L)/Annum 5.1 Lakh Cans (25 L)/Annum
Plant capacity: -Plant & machinery: 131 Lakh
Working capital: -T.C.I: Cost of Project : 350 Lakh
Return: 40.00%Break even: 58.00%
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COLD STORAGE FOR FRUITS & VEGETABLES - Detailed Project Report, Profile, Business Plan, Trends, Market Research, Survey, Feasibility Study, Investment Opportunities, Cost and Revenue, Plant Economics, Working Capital Requirement, Plant Layout

Profile A cold storage is a temperature-controlled supply chain network, with storage and distribution activities carried out in a manner such that the temperature of a product is maintained in a specified range, needed to keep it fresh and edible for a much longer period than in normal ambient conditions. This system facilitates long distance transport of various products as well as makes seasonal products available over the entire year. Fruits, vegetables and many other commodities can be preserved by storage at low temperature, which retards the activities of micro organisms. Micro organisms are the spoilage agents and consist of bacteria, yeasts and molds. Low temperature does not destroy those spoilage agents as does high temperature, but greatly reduces their activities, providing a practical way of preserving perishable foods in their natural state which otherwise is not possible through heating. Living foods such as fruits and vegetables have some natural protection against the activities of micro organism. The best method of preserving these items is to keep the product alive and at the same time retard the natural enzyme activity which will retard the rate of ripening or maturity. Application Cold storage is used to preserve fruits and vegetables. Once they are kept in the cold storage, they do not get spoiled even after many months. Sometimes, in production season of certain vegetable or fruit crops, the demand for those thing decreases, which in turn decreases the consumption in surplus amount of that particular item and it is kept in a cold storage. So this item, when needed, can be taken from the cold storage & can be made available to consumers very easily. Cold storages are essential for extending the shelf life of the products, reducing transport bottlenecks during the peak period of production and maintenance of the quality of produce. The development of cold storage industry has therefore an important role to play in reducing the wastages of the perishable commodities and thus providing remunerative prices to the farmers. Market Currently, India has an estimated share of around 80-85 per cent of the total cold storage capacity. There are over 5,300 cold storages in the country, the bulk of which are operated by small cold storage service providers having less than five cold storages. Potato storage constitutes the largest share of the cold storage capacity, accounting for about 75 percent in volume terms. The remaining capacity consists of multi purpose storage facilities which are used for storing fruits, vegetables, dairy products, meat products and other processed foods.
Plant capacity: 5000 MTPlant & machinery: 320 Lakh
Working capital: -T.C.I: 800 Lakh
Return: 43.00%Break even: 41.00%
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Information
  • One Lac / Lakh / Lakhs is equivalent to one hundred thousand (100,000)
  • One Crore is equivalent to ten million (10,000,000)
  • T.C.I is Total Capital Investment
  • We can modify the project capacity and project cost as per your requirement.
  • We can also prepare project report on any subject as per your requirement.
  • Caution: The project's cost, capacity and return are subject to change without any notice. Future projects may have different values of project cost, capacity or return.

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