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Sugar Plant With Co-generation Power Plant And Green Field Sugarcane Cultivation - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials

Sugar Industry is one of the most important agro-based industries and is highly responsible for creating significant impact on rural economy in particular and country’s economy in general. Sugar industry ranks second amongst major agro based industries. The Plantation will have to be structured and planned in such a way the right ration mix is available when the mill, power plant and distillery become operational. The entire plantation will take around three years to develop and mature. In the Sub-tropical sugarcane is planted by conventional flat system and ridges and furrows system although special systems like paired row planting, trench. Planting and ring Pit planting are encouraged. Sugarcanes are planted in furrows at either horizontal or at 45 degree angles. It takes anywhere between 12000 and 25000 stems to plant 2.5 acres (1ha) of land. After they are planted they are covered with a light layer of soil. When they begin to grow and start sprouting, the furrow is turned in wards and the crops mature over the span of 9 to 24 month. Seeds can be planted by hand or by sugarcane equipment that cuts the canes into setts or billets and plants them in furrows cane sugar industry is major industry in India. In recent years; it has developed to a great extent with an average production of 2 million tons of white sugar. Cane sugar is chemically known as sucrose. It is disaccharide or disaccharose, its molecule being make up of one molecule of glucose and one molecule of fructose. Its molecular formula is C12H22O11. The cane diameter various between 2”to 3”. The steam consists of nodes and internodes and is covered by a rind. The internodes are made up of soft pith containing most of the sugar-bearing juice. Sugarcane contains 70 to 75% water 10 to 15% crystallisable sugar, 0.5 to 1.5% reducing sugar (uncrystallisable), 10 to 18% fibre (Indian cane contains 17% fibre on average), 1% of organic acids, gums and nitrogenous bodies. Ethanol, sometimes called methylated spirits, ethyl alcohol, is a member of a group of organic chemicals called alcohols. Ethanol has the chemical formula of CH3CH2OH, with the OH (hydroxyl ion) being the functional group. Ethanol is a colorless liquid with a boiling point of 172ºF (78ºC) and a characteristic sweet smell. Industrially ethanol is now mostly frequently manufactured by the catalytic hydration of ethane or by the hydrolysis of ethyl sulfates. 1990s annual production of non-fermented alcohol was in the order of 24000 metric tons. Ethanol acts on humans as a depressant. In low does ethanol can appear to have the opposite effect because it removes some inhibitions. The term power plant is often used loosely to designate any plant in which steam is generated regardless of whether power is produced. In a more exact sense an industrial steam power plant is one in which power is generated from steam. The term power generation in the engineering sense implies the production of mechanical or electrical power from some other source of energy e.g. thermal hydroelectric or electrochemical energy. There is a very good scope and for such products and new entrepreneurs should venture into this field. Cost Estimation: Capacity : 66000 MT Sugar/Annum 9000 Kls Distillery/Annum 72000 MW Power/Annum Cultivation Area 6000 Hectare Sugarcane Crushing Cap. – 2500 MT/Day
Plant capacity: -Plant & machinery: 37613 Lakhs
Working capital: -T.C.I: 62600 Lakhs
Return: 32.00%Break even: 44.00%
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