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Best Business Opportunities in Bangladesh - Identification and Selection of right Project, Thrust areas for Investment, Industry Startup and Entrepreneurship Projects

Bangladesh representing a potential market in itself (and potential access to the much larger South Asian market) Bangladesh also offers considerable potential as a base for labor-intensive manufacturing. Low-cost labour is the factor most often cited by the private as well as the public sector in Bangladesh when asked to name the most attractive features of the country. In addition to its large population and low-cost labour, Bangladesh offers major reserves of natural resources, in particular natural gas.

Bangladesh is a moderate, secular and liberal democracy with immense potentials. It has earned global reputation in poverty alleviation, primary school enrollment, women empowerment, family planning, infant, under-five mortality rate and maternal mortality ratio reduction, lowering number of communicable diseases and child immunization.

Bangladesh is in the process of a transition from a predominantly agrarian economy to an industrial and service economy. The private sector is playing an increasingly active role in the economic life of the country, while the public sector concentrates more on the physical and social infrastructure. Bangladesh has great ambitions that offer great opportunities in the energy, Agriculture, transportation and environmental sectors for the best domestic as well as international enterprises.

Business Sectors and Thrust Areas in Bangladesh

Agriculture Sector

Bangladesh is well known for its progress in human development. The economy of Bangladesh is primarily dependent on agriculture. About 84% of the total population lives in rural areas and are directly or indirectly engaged in a wide range of agricultural activities. Bangladesh has the essential attributes for successful agri-based industries namely rich alluvial soil, a year-round frost-free environment, available water and an abundance of cheap labor. Increased cultivation of vegetables, spices and tropical fruits now grown in Bangladesh could supply raw materials to local agribusiness industries for both domestic and export markets.

Agriculture plays a key role in Bangladesh’s economic growth. Bangladesh’s rural economy, and specifically agriculture, have been powerful drivers of poverty reduction in Bangladesh.

There may be investment opportunities in:

  • Fresh produce production for local and export markets;
  • Production of fertilizers and seeds;
  • Eco-friendly jute production, supported by the jute technology development institute;
  • Aquaculture and Processed fish;
  • Halal foods;
  • Milk and dairy products;
  • Cold storage facilities;
  • Agricultural products for export markets, including herbs, spices, nuts, and pulses;
  • Canned juice and fruits

 

Transportation Sector

Bangladesh's transport and logistics sectors offer immense opportunities for investors, as the country is found most wanting in the area. Improvements in ports, road, rail, and air services are all essential for a country that is in the midst of historic growth.

As of we are a developing country the main development issue is on building the infrastructure to enhance the economic growth as well as achieve the economic freedom. Bangladesh ever since the independence has focused on constructing roads & highways. In last three decades transportation sector & construction of roads has been the top priority of government. Private sector, are ready to invest, in Bangladesh's transport infrastructure and trade logistics, towards Bangladesh's growth. Invest in the country. The government will provide the policy support and security.

Opportunity

  • Replacement and up gradation of old signaling and interlocking system
  • Replacement and up gradation of old signaling and interlocking system.
  • Rehabilitation of old Line.
  • Construction of Railway line from Khulna to Mongla.
  • Procurement of trains for introduction commuter Trains
  • Studies for strengthen/reconstruction of existing Bridges.
  • Construction of missing links in the rail corridor between Bangladesh India border

Transportation sector business is a profitable business. Ever since independence this sector has been dominated by private owners.

 

Power and Energy Sector

Bangladesh has experienced rapidly rising energy consumption over the past two decades. This trend will intensify further in the coming years as economic growth and development efforts accelerate—Bangladesh strives to become a middle-income country by 2021.

Electricity is the major source of power for most of the country's economic activities. Noncommercial energy sources, such as wood fuel, animal waste, and crop residues, are estimated to account for over half of the country's energy consumption. Bangladesh has small reserves of oil and coal, but very large natural gas resources. Commercial energy consumption is mostly natural gas (around 66%), followed by oil, hydropower and coal.

Planned and appropriate use of electricity is fundamental to the economic progress of Bangladesh. There is a huge demand for electricity for all sectors of the economy including agriculture, industry and service sectors. Other than household use of electricity in rural areas, the scale of demand for electricity in agricultural, SMEs and income generating activities is going up.

 

Textile Industry

From spinning to weaving, from knitwear to leisurewear and high street fashions, the textiles and clothing industry is Bangladesh’s biggest export earner. This rapidly growing sector of the Bangladeshi economy offers a unique competitive edge that supports profitable expansion into new strategic markets.

As global demand for cheap clothing rises rapidly, Bangladesh’s position as the second biggest exporter in the world continues to hold strong, which is mainly due to its large population and low labour costs. Bangladeshi manufacturers will be forced to enhance productivity levels in order to maintain their competitive advantage.

The phenomenal growth in the readymade garment (RMG) sector in the last decade created many new factories and employment opportunities. Yet, even with these challenges ahead, as global trade picks up in the coming years, demand for Bangladeshi garments is also expected to increase, thereby prompting much-needed economic growth for the developing state. Enormous investment opportunities exist in this sector. In the RMG industry demand for fabric significantly exceeds local supply and so is currently being met by imports.

The importance of the textile industry in the economy of Bangladesh is very high. The growing trend in the textile and the RMG sector means that Bangladesh is favorably positioned to appeal to foreign investors.

Sector highlights:

  • Low-cost and high-quality products that are produced on time, reliably and very competitively with a skilled work force;
  • A unique regional location for expansion into key Asian and other markets;
  • Privileged trading status with Canada, the EU and Japan;
  • Clusters of companies providing a local supplier base with depth in skilled labour, training, and technical development facilities.

There may be investment opportunities in:

  • Carding Cloth
  • Silk Reeling Unit
  • Jeans, Cotton Casuals & Shirts
  • Implantable Surgical Suture (Biomedical Textile)
  • Acrylic Blanket for Warming Human Coverage Purpose
  • Viscous Rayon
  • Readymade Garments (T-Shirt)
  • Sanitary Napkins
  • Jeans Manufacturing Unit

 

Jute Sector

Jute is a vital sector from economical, agricultural, industrial, and commercial point of view in Bangladesh. Once upon a time jute was called the ‘Golden Fibre’ of Bangladesh. It is one of the cheapest and the strongest of all natural fibers and considered as fibre of the future. Jute is second only to cotton in world's production of textile fibers. The jute trade is centered mainly on Bangladesh and the Indian State of West Bengal. The major producing country of jute is Bangladesh, due to its natural fertile soil. Being a major player in the long history of jute trade and having finest natural fiber, Bangladesh has always had an advantage in raw jute trading. Bangladesh is still the largest producer and exporter of raw jute in the world. After the emergence of Bangladesh as an independent state the contribution of the industry to the nation's GDP and in the field of employment declined (in absolute and relative terms). But Still the jute industry must be said to be playing an important role in the national economy: it provides direct employment to about 150 lakh people even after the closure of 40 per cent of its production capacity, pays over Tk 100.00 crores for insurance and similar amount as cost of internal transport of raw jute, earns about Tk 150.00 crores worth of foreign unchanged and consumes 30 lakhs of raw jute, thereby benefiting millions of jute cultivators.

There may be investment opportunities in:

  • Jute Garments
  • Coir Pith
  • Jute Twine (Jute Rope) & Gunny Bag from Raw Jute
  • Jute Yarn, Jute Sutli & Hessian Cloth Weaving Integrated Unit
  • Jute Shopping Bags
  • Jute Ropes/Sutli
  • Jute Mill (With Spinning & Weaving)
  • Activated Carbon Powder from Jute Sticks


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• This report helps you understand the viability of the project by disclosing details like machinery required, project costs and snapshot of other project financials

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Our Approach:

• Our research reports broadly cover Indian markets, present analysis, outlook and forecast for a period of five years.

• The market forecasts are developed on the basis of secondary research and are cross-validated through interactions with the industry players

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Each detailed project reports cover all the aspects of business, from analysing the market, confirming availability of various necessities such as plant & machinery, raw materials to forecasting the financial requirements. The scope of the report includes assessing market potential, negotiating with collaborators, investment decision making, corporate diversification planning etc. in a very planned manner by formulating detailed manufacturing techniques and forecasting financial aspects by estimating the cost of raw material, formulating the cash flow statement, projecting the balance sheet etc.

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EDIBLE OIL REFINERY UNIT - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue

Rice is grown over vast areas of land around the world and is a major staple food for more than half of the world population. Rice is an excellent source of nutrients, where protein contains the eight essential amino acids. Rice is a relatively good source of thiamin, riboflavin, niacin, phosphorous, iron and potassium and is also a good source of carbohydrates, which serves as a form of energy. Non-allergenic and gluten-free characteristics make rice ideal for persons with these special dietary requirements. Harvested rice is in the form of rough rice (paddy) with the edible portion covered with an outer protective layer known as the husk or hull. After being dried, the rice passes though Sheller machines to remove the hull material. Shelling produces brown rice, with a thin bran layer surrounding the rice kernel. Abrasive forces in the milling machine remove the outer bran layer on the brown rice and the resultant product is white rice. White rice is consumed after appropriate polishing to further remove any remaining bran layers and to give a desired degree of whiteness and polish. The rice hull and rice bran are obtained as by-products of the rice milling industry. Rice bran, which includes the pericarp, the aleurone and sub-aleurone layers, parts of the germ and the embryo as well as small portions of the starchy endosperm, is a valuable milling by-product. After milling, the immediate stabilization of rice bran using thermal treatment techniques deactivates enzymes responsible for its degradation. Stabilized rice bran is free from rancidity, off flavors, and bitter and soupy taste, and is suitable for further use and processing. Rice bran had gained significant attention after adequate progress in its stabilization techniques Bran, 10% of the weight of rough rice, is rich in oil (15- 22 %), depending on the milling procedure and the rice variety. Most crude oils and fats, whether obtained by pressing, solvent extraction or rendering are given a preliminary cleaning and clarification treatment by setting, screening, filtration or centrifugation to make them more resistant against deterioration during storage. When required for edible purposes they are nearly always given a further refining treatment, when intended for technical non edible purposes they also frequently need some treatment to remove impurities, degradation products or undesirable constituents which would interface with their use. Rice bran crude oils obtained by solvent extraction are given a preliminary cleaning and clarification treatment by allowing the crude oil to settle followed by screening, filtration or centrifugation to make them more resistant against deterioration during storage. Special characteristics of rice bran oil are the very marked resistance to oxidative rancidity. The stabilities of the refined, bleached and deodorized rice bran oil and the hydrogenated products are approximately twice those of comparable, commercially acceptable vegetable fat. USES AND APPLICATION Rice Bran Oil is a healthy oil with uses in cooking, frying, as a salad dressing, baking, soap making, as even a supplement to horses, dogs and other animals. Thus, Rice bran oil can be used as vegetable oil in the domestic purposes for consumer use. It can be used for hydrogenation purpose. It can be used for the extraction of fatty acids and glycerol from it.It is also use to treat nerve imbalance. The use of Rice bran oil not more than half a litre in a months is sufficient for good health. MARKET SURVEY Indian edible oil industry is composed of some 15,000 oil mills, 600 solvent extraction units, 250 vanaspati units and over 600 refining units. These employ over a million people.With around 8% of world oilseeds production, over 7% of global protein meal production, around 4% of world oil meal export, total oilseeds production of 23 mn tonne and 5.6 mn tonne of edible oil production, India is the fourth largest edible oil economy in the world valued at USD 16.5 bn (Rs 660 bn). India has a share of nearly 6% of global vegetable oil production, nearly 11% of global vegetable oil imports and 9% of global edible oil consumption. And yet over 40% of the edible oil availability in the market is sourced from imports. The edible oil segment is currently undergoing a metamorphosis as a result of spiralling prices of soft oils - sunflower and soyabean. Premium branded vegetable oil makers are expanding their product portfolio to include less-upmarket oils from cottonseed, groundnut or even palmolein in consumer packs. India has a potential to produce about 1.50 mn tonne of rice bran oil. Of this potential, only half or 750,000 tonne, is produced. Some 200,000 tonne of oil is being used as refined rice bran oil for cooking. The rest is used in vanaspati. There are some 30 plants refining crude rice bran oil. PRESENT MANUFACTURERS Agrawal Oil Extractions Ltd. Globus Industries & Services Ltd. J R Foods Ltd. Kedia Overseas Ltd. Morinda Overseas Inds. Ltd. Rajaram Solvex Ltd. S K M Animal Feeds & Foods (India) Ltd. Shanti Kunj Solvent Ltd. Sree Tulasi Solvent Extractions Ltd. Sri Murugarajendra Oil Industry Ltd. Thapar Agro Mills Ltd.
Plant capacity: 80 MT/DayPlant & machinery: Rs. 962 Lakhs
Working capital: -T.C.I: Cost of Project: Rs. 2113 Lakhs
Return: 27.62%Break even: 46.86%
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ANIMAL FEED FROM BAGASSE - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue

The principal feed resources for animal consumption in the country are crop residues like straws of wheat, rice and other cereals and stovers, which are very poor in feed value. Even these are in short supply. These are supplemented to some extent by relatively better quality fodders like cultivated leguminous and non-leguminous fodder grasses and concentrates. The latter are formulated largely from agro-industrial by-product and forest wastes and small quantities of low-grade cereals with the present stock of feed and fodder resources available in the country, it is well impossible to meet the nutrient requirements of even the present day low-producing cattle and buffaloes. Such a situation is bound to aggravate difficulties in the feeding of better producing livestock such as cross bred lows in exploiting their full genetic potentiality for early growth, better reproduction and higher milk production. Livestock in the country, therefore, suffer widely from insufficient supply of nutrients. The unconventional agro-industrial by products and forest wastes may find a greater use as livestock feeds in coming years. The nutritive value of tropical feeds and fodder is lower than those grown in temperate region. This situation does not allow cows to consume maximum amount feeds, nor to get feeds of minimum allowable digestibility. It is not possible to anticipate any remarkable improvement in the feed situation in the near future and also in the supply of high digestible ingredients like worse grains. The digestibility of feed for meeting nutrient requirements of the cattle must bear relation to its intake capacity.In order that a cow with high milk yielding potential, which this country is looking forward to have in large numbers, produce milk to their inherited capacity, it will be necessary to provide adequate and balanced nutrition that should include high quality fodder and concentrates, mostly originating from agro industrial by products and wastes. The poor quality fodders like straws and stovers when chopped and fortified with urea, molasses and mineral mixture, improve in nutritive value and capatability. Such practice should be followed to maximize the utilization of valuable fodder resources. It is also necessary to preserve good quality forage as hay or silage to provide for feed during the lean periods. With the availability of food quality fodder and some feed concentrate to supplement the ration in meeting the various nutrient requirements, the milk production will certainly go higher even with the existing cattle and buffalo population. USES AND APPLICATION Those for calves before their rumers start to function effectively. Those for cattle with functioning rumers. The first type of feeds are similar in composition to pig creep and starter feeds and must be low in fibre and contains all the nutrients necessary for growth with the exception of those in the mother's milk which they may also receive.The second types of feeds are those designed to supplement the bassal ration of roughage normally fed to cattle with functioning rumers. This supplementation may be necessary to supply additional nutrient for growth, maintenance milk production pregnancy of fettering and suitable feeds are formulated for the various purposes. As ruminance can synthesize their essential amino acid and can digest cellulosic fibre protein is normally supplied as the more fibrous oilseed residues e.g. coconut, cottonseed and ground nut cake. It is also not necessary to add vitamin supplement but 5% of minerals are normally included.A typical concentrate feed for milk production (dairy feed) designed for feeding as a supplements to a ration of dry roughage might include 95% of cereals and cereal by products, 40% of oil cake, 5 % of grass meal to provide vitamin A. and would contain no dried grass and less oil cake. Ruminants are above the synthesize protein from more protein nitrogen and it is now common practice to replace part of the protein supplied as oil cake by the additions of urea. MARKET SURVEY Cattle feed is a peculiar product consumed mainly by cattle owners of rural area. Animal industrial enterprises in all area and so, the market for cattle feed is very scattered.The consumers are living by and large in poverty and so they have hardly enough finances to spare for cattle feed. Yet cattles are the only source of earring in many cases and to increase their own earning they try to spend upon cattles as much as possible. Unawareness about the product and its importance should also be looked after. The benefits of this scientifically prepared cattle feed over traditional feed has become as popular as they should be. The problem is much of replacing unscientific feeding system with scientific feed. India has the largest cattle, buffalo and goat population according to latest census. There are about 200 million cattle, 50 million buffaloes and 90 million goats in the country. About one sixth of the cattle, about half of buffalo and one fifth of goat population in world are in India. Animal husbandry plays an important role in the national life and accounts for about 10% of the national income. In particular the contributor of the cattle and buffalo to the economy is considerable. They are the main source of drought power in agricultural operations and rural transportation they provide essential, foods like milk and meal. PRESENT MANUFACTURERS Advanced Bio-Agro Tech Ltd. Advanced Enzyme Technologies Ltd. Agribiotech Industries Ltd. Agro Tech India Ltd. Allana Cold Storage Ltd. Amrit Feeds Ltd. Andhra Sugars Ltd. Anirudh Foods Ltd. Annam Feeds Ltd. Anupam Extractions Ltd. Arambagh Hatcheries Ltd. Aries Agro Ltd. Aries Marketing Ltd. Bala Industries & Entertainment Pvt. Ltd. Balaji Foods & Feeds Ltd. Baramati Agro Ltd. Brooke Bond Lipton India Ltd. C & M Farming Ltd. C P Aquaculture (India) Pvt. Ltd. Damania Pharma Ltd. Dhanalaxmi Roto Spinners Ltd. Gajanan Extraction Ltd. Genomics Biotech Ltd. Godrej Agrovet Ltd. Goldmohur Foods & Feeds Ltd. Graintec India Ltd. Hanuman Minor Oils Ltd. Haryana Agro Inds. Corpn. Ltd. Hatsun Agro Products Ltd. Indian Potash Ltd. Indo Euro Indchem Ltd. Induss Food Products & Equipment Ltd. Intercorp Biotech Ltd. Japfa Comfeed India Pvt. Ltd. Jupiter Biotech Ltd. Kapila Krishi Udyog Ltd. Kerala Feeds Ltd. Khandesh Extraction Ltd. Kirti Dal Mills Ltd. Kumar Food Inds. Ltd. Kwality Dairy (India) Ltd. Kwality Feeds Ltd. Lakshmi Energy & Foods Ltd. Laxmi Starch Ltd. Lipton India Ltd. Maharashtra Agro-Inds. Devp. Corpn. Ltd. Maheshwari Solvent Extraction Ltd. Mapro Industries Ltd. Nova Chemie (India) Ltd. Origin Agrostar Ltd. Parakh Foods Ltd. Piccadily Agro Inds. Ltd. Pioneer Feeds & Poultry Products Pvt. Ltd. Pranav Agro Inds. Ltd. Prima Agro Ltd. Puri Oil Mills Ltd. Rainbow Agri Inds. Ltd. S K M Animal Feeds & Foods (India) Ltd. S O L Ltd. Sakthi Beverages Ltd. Schreiber Dynamix Dairies Ltd. Shalimar Pellet Feeds Ltd. Snam Vijaya Feeds Ltd. Sona Oil & Chemical Inds. Ltd. Sonitpur Solvex Ltd. Sree Tulasi Solvent Extractions Ltd. Suguna Foods Ltd. Suguna Poultry Products Ltd. Superhouse Ltd. Swastika Feeds Ltd. Tara Health Foods Ltd. Tata Oil Mills Co. Ltd. Tinna Oils & Chemicals Ltd. Utkal Feeds Pvt. Ltd. Vegepro Foods & Feeds Ltd. Venky'S (India) Ltd. Venky'S (India) Ltd. [Erstwhile] Vijay Agro Products Pvt. Ltd. Zeus Biotech Ltd.
Plant capacity: 100MT/DayPlant & machinery: Rs.143 Lakhs
Working capital: -T.C.I: Cost of Project: Rs. 477 Lakhs
Return: 29.86%Break even: 57.18%
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SILICA FROM RICE HUSK ASH - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue

Rice husk is an agricultural residue easily available in rice producing countries. India is a major rice producing country, and the husk generated during milling is mostly used as a fuel in the boilers for processing paddy, producing energy through direct combustion & or by gasification. The rice husk contains about 75% organic volatile matter & the balance 25% of the weight of this husk is converted into ash during the firing process, is known as rice husk ash (RHA). This RHA in tern contains around 85%–92% amorphous silica. Silica is one of the valuable inorganic chemical compounds. It can exist in gel, crystalline and amorphous forms. It is the most abundant material in the earth’s crust. Silica is the major constituent of rice husk ash. With such a large ash content & silica content in the ash it becomes economical to extract silica from the ash, which has wide market & also takes care of ash disposal. Precipitated Silica (also called particulate silica) is composed of aggregates of ultimate particles of colloidal size that have not become linked in massive gel network during the preparation process. It is an amorphous form of silica; the word amorphous denotes a lack or crystal structure, as defined by x-ray diffraction. Early interest in amorphous silica was purely academic. Amorphous silica can be broadly divided into three categories. Vitreous silica or glass made by fusing quartz, Silica made indicating either amorphous or crystalline silica with high speed neutrons & Micro amorphous silica. Micro amorphous silica includes sols, gels powders & porous glasses, all of which are composed of ultimate particles or structural units less than 1/um in diameter. These silica have high surface area, generally greater than 3m2/g. Micro amorphous silica can be further divided into micro particulate silica microscopic sheets & fibers & hydrated amorphous silica. .Gynogenic silica’s are formed at high temperature by condensation of SiO2 from the vapor phase, or at lower temperature by chemical reaction in the vapor phase followed, by condensation. Silica formed in an aqueous solution can occur as sols, gels or particles. A gel has a three-dimensional, Continuous structure, where as a sol is a stable dispersion of fine particles. Macroscopic particles are formed by aggregation of smaller particles from either a gel or so. Amorphous silica is precipitated from super saturated solution obtained by concentrating an under saturated solution a hot saturated solution, or generating Si(OH)4 of silica ester SiH4, SiS2, SiCl4 or Si. Precipitated Silica soluble silicate solutions are of fine controlled particle size & porous in nature. Precipitated silica powders have a more open structure with higher volume than dried pulverized gels. The physical & chemical properties or precipitated silica vary according to the manufacturing process. Ultimate & aggregate particle size in silica’s precipitated from solution can be varied by reinforcement & control of suspension pH, temperature & salt content. The particle size in gynogenic silica’s is controlled by combustion conditions. The surface area as determined by nitrogen adsorption is a function of particle size. USES AND APPLICATION Precipitated silica is used as filler for paper & rubber as a carrier & diluents for agricultural chemicals, as an anti caking agent, to control viscosity & thickness and as a cleansing agent in toothpastes & in cosmetics. Precipitated silica also finds its applications as anti caking agents in food industry & as thermal insulators. Precipitated silica is perhaps the best not black filler and reinforcing agent used in rubber industry especially for the production of silicon rubber. The distinguishing feature of the growth of precipitated silica industry in India is that it has classifiably flourished in the small-scale sector. Readily available new materials low capital investment & high rates of return offer a distinct advantage to the small-scale manufacturers to venture into this field. MARKET SURVEY Precipitated Silica is used as filler for paper & rubber as a carrier & diluents for agricultural chemicals, as an anti caking agent, to control viscosity & thickness and as molecular sieves. So, we can better understand the growing demand of precipitated silica by seeing the demand of the following industries.Silicon is a unique material. Its abundance is one of the reasons it is used for a wide range of purposes. One of the most important uses of silicon is as a core element of microchips. To manufacture microchips, the microelectronics industry requires silicon with an impurity level of 10–11. Since silicon forms a stable compound with oxygen (silicon oxide, SiO2), the deoxidization of silicon oxide needed to reach this high level of purity consumes a substantial amount of energy, which, in turn, affects the environment through emissions of carbon dioxide (CO2).Bulk silicon wafers used at the beginning of the integrated circuit making process must first be refined to "nine nines" purity (99.9999999%), a process which requires repeated applications of refining technology. The silicon demand by the PV cell industry can be estimated using the available amount of silicon in combination with the amount of silicon needed to produce 1 MWp of solar cells. Global production of rice, the majority of which is grown in Asia is approximately 550 million tonnes/year. This is generated at a rate of about 20% of the weight of the product rice, or some 110 million tonnes per year globally. The husk in turn contains between 15 and 20% of mineral matter the majority of which is amorphous silica. There is a growing demand for finely divided amorphous silica in the production of high strength, low permeability concrete, for use in bridges, marine environments, and nuclear power plants. This market is currently filled by silica fume. Limited supply and high demand has pushed the price of silica fume to as much as US$ 1,000/tonne in some market. Rice husk has the potential to generate 16.5 to 22 million tonnes of ash containing over 90% amorphous silica that could be used as a substitute for silica fume. The husk has energy content of about 14 GJ/tonne so that the energy potential worldwide would be some 1.5 billion GJ/year, which at US$ 5/GJ would have an annual value of US$ 7.5 billion. This amount of energy is equivalent to over 1 billion barrels of oil per year. PRESENT MANUFACTURERS Anand Engineers Pvt. Ltd. Anand Lubricants Pvt. Ltd. Camco Multi Metal Ltd. Elofic Industries Ltd.
Plant capacity: 20 MT/DayPlant & machinery: Rs. 518 Lakhs
Working capital: -T.C.I: Cost of Project: Rs. 832 Lakhs
Return: 24.91%Break even: 48.13%
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DEHYDRATED ONIONS

Dehydrated Onions have been produced in small quantities since the nineteenth century. Dehydrated onions were supplied to British naval expeditions in the mid-nineteenth century and dehydrated onions have been produced in sizable quantities during subsequent wars, primarily for consumption by armed forces, but also for civilian use. Since the quality of these products when dehydrated compared unfavorably with fresh vegetables or other types of processed onions, their usage declined rapidly after each war. However the processing techniques employed in the production of dehydrated onions have been improved greatly since World War II, particularly since the late nineteen fifties, and as a result the quality of dehydrated vegetables has much improved. At the same time the demands for convenience foods have been increasing and dehydrated onions have benefited accordingly. The main advantages of dehydrated onions are that they are easy to store, being lighter in weight and smaller in bulk than fresh or other processed onions. They are cheap to pack compared with canned goods. They do not require refrigerated storage as do frozen onions and the contents of a container can be used some time after opening provided they are not dehydrated. The newest dehydration process appears to be a variation on the air-drying process and is based on the principle of vapor pressure differentials, using air circulated around the onions at relatively low temperatures to `sweat' the water from the food. It is reported that this method of dehydration prevents a crust forming on the outside of the pieces of food and that the low temperatures have less effect on flavour, texture, colour and vitamin contents of onion then, of the higher temperatures used in conventional hot air-drying methods. When establishing a dehydration industry, considerable thought should be given to the procurement of fresh onions for dehydration. In most countries onions for dehydration are grown almost exclusively on contract to the processors. The contracts are made up of a year in advance and cover such aspects as acreage, planting periods, varieties of onions, field inspection, and stage of maturity for harvesting, delivery dates, grading and prices. To operate a dehydration plant efficiently, a constant supply of onions is required and this involves considerable organization. Buying supplies of fresh onion from the market is rarely practicable since varieties grown for the fresh market may be un suitable for processing and continuity of supply cannot be assured. It is usually found that specialization in processing one or two types is more profitable then production of wide range of dehydrated onions. Ideally a dehydration factory should handle only one type of onion over long periods, so as to avoid the necessity of cleaning down all the machinery and altering the grading and cutting settings etc. when changing from one variety to another. USES & APPLICATION Dehydrated onions are used chiefly as a constituent in various food products i.e. they are sold to manufacturing concerns as an industrial raw material and demand for dehydrated onions is a function of the demand of these food products. However there is a demand for dehydrated onions for use as curlinary onions, both by large catering concerns - institutions and industrial canteens; and for domestic use. The other use of dehydrated onions is in the manufacture of dried soups-once virtually the sole outlet for these products, but now declining in relative importance, as other applications including use in canned soups and stews, baby foods, fish, meat and bakery products and more recently in dried `ready-meals' have been developed. So far as possible both merchants and users were consulted in due course. Since there are relatively few dried soup manufacturers, it was possible to contact a majority of the users in this class. Retail outlets obtain supplies largely from food manufacturers. The different market sectors account for varying proportions of demand for dehydrated onions. Dehydrated onion slices and pieces are sold to all four market sectors. Pizza and other fast food, snack foods, food service packs, stuffing mixes, pickled products, meat products, sea food products, gravies, canned foods, salad dressing, dips, bottle packs, pet food, rice mixes, soups, potato salad, seasoning, wet and dry salsa, specialty foods, curry powder, bakery topping, gourmet sauces, seasoning and in many other snacks or as ingredients. MARKET SURVEY Onion is an important vegetable crop grown in India and forms a part of daily diet in almost all households throughout the year. India is the second largest producer of onion in the world 7 onion is one of the most important but perishable groups known. It is also used for medical purpose. But due to non-availability of appropriate post-harvest storage facilities, 20-25% of the total produced onions are wasted, which in terms of value amounts to crores of rupees. Unprocessed foods are susceptible to spoilage by biochemical processes, microbial attack and infestation. The right post harvest practices such as good processing techniques, and proper packaging, transportation and storage (of even processed foods) can play a significant role in reducing spoilage and extending shelf life. The industry consists of segments like processed fruits and vegetables, cereal based products, dairy products, meat, poultry and fishery products, beverages and confectionary. The global processed food market is estimated at $3.2 trillion. The Indian food market is estimated at $182 billion. Food processing industry in India is growing at 14% annum. The total food production in India is likely to double in the next ten years and there is an opportunity for large investments in food and food processing technologies.The Indian government has formulated Vision 2015, to triple the size of the food processing industry, from the current $ 70 b to around $ 210 b, enhancing her global share to 3%, increasing value addition to 35%, from the current 20% and raising the level of processing of perishables to 20%. PRESENT MANUFACTURERS Accelerated Freeze Drying Co. Ltd. Canning Industries Cochin Ltd. Chordia Food Products Ltd. Darlco Cannings Ltd. Farm Enterprises Ltd. Finns Frozen Foods (India) Ltd. Flex Foods Ltd. Indo-French Biotech Enterprises Ltd. Jain Irrigation Systems Ltd. Kartikeya Agro Products Ltd. Kissan Products Ltd. [Erstwhile] L M P Gujarat Agro Exports Ltd. Maharashtra Agro-Inds. Devp. Corpn. Ltd. Orient Vegetexpo Ltd. S Y P Agro Foods Ltd. Saachin Floritech Ltd. Saraf Foods Ltd. Suvarna Florex Ltd.
Plant capacity: 6 MT/DayPlant & machinery: Rs.224 Lakhs
Working capital: -T.C.I: Cost of Project: Rs. 536 Lakhs
Return: 44.89%Break even: 40.20%
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SANITARY PADS/NAPKINS - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue

The Sanitary napkin industry is closely connected with the mode of life, which is in turn directly correlated to housing. Accordingly this industry has always grown by keeping space with improvement in living and it is new indispensable for sanitary in modern housing. In India, the technology for sanitary napkins available by processing of raw cotton spinning and weaving of napkins. On small scale, the processed cotton is purchased which is spinned and woven. Sanitary napkin is a product used by women during the menstrual period to treat menstruation. It is one of the daily necessities for women. Most napkins will prevent leakage. Kotex were first manufactured as bandages during World War I. Kotex are a product of the Kimberly-Clark company. In 1914 this (then) conservative supplier of paper developed absorbent wadding from processed wood and dubbed it Cellucotton. Five times as absorbent as cotton and costing only half as much, Cellucotton was used to bandage wounds in World War I. (Kimberly-Clark agreed to provide it to the War Department at cost, refusing the chance to make a healthy profit.) After the war, Kimberly-Clark faced the question of what to do with Cellucotton. The company hit upon the notion of marketing disposable sanitary napkins. Prior to this invention, women used and reused cloth rags – this was indeed groundbreaking stuff. The resulting product was first marketed as Cellunap, a contraction of "Cellucotton napkins." Immediately upon hire, Kimberly-Clark's first marketing agency (Charles F.W. Nichols Company) suggested changing the name to Kotex, short for "cotton textile". Previously, in Japan, absorbent cotton was used for the purpose. But the use of absorbent cotton limited bodily movement considerably. Because of intensive improvement and progress of sanitary goods after World War II, sanitary napkin is replaced absorbent cotton in many countries today since it is clean & it can be carried easily, and since it is thrown away after once used. Generally absorption paper, waterproof paper crushed pulp, and non-woven cloth or rayon paper is used as raw material. Sanitary Napkin for Ladies monthly uses well done enterprises can provide not only the standard type sanitary napkin machine but also the specified machinery for producing any type sanitary napkin according to the requirement & specifications. Extending to the abilities of own engineering, the machinery for producing maternity pad, adult's pad is also available. 75% 0f women experience itching and pain during their menstrual period which is mostly caused by the use of to sanitary Pads that are not air permeable, so they cannot reduce moisture. Sanitary pads can also harbor bacteria as they are not sterilized products. A woman will use an average of 10000 pieces of sanitary napkins within 30 to 40 years in her entire lifetime. Having a trusted brand of sanitary napkins has become paramount for every modern woman. Not only must the sanitary napkin provide comfort and safety, but also enhance every woman's health and lifestyle. Here in this report, details of well-done napkin making plant is given. However, the composition of sanitary napkin & a typical layout for crushed-pulp Type Napkin Making Plant is also described. USES & APPLICATIONS Sanitary Napkins are exclusively used by adult girls & Ladies around the world during their menstrual periods as a means of maintaining physical aid & to avoid wetting or staining of the clothes. Sanitary Napkin is not reasonable & it is to be thrown away only, when it is saturated with wet liquids. Its use is much popular amongst the educated class of adult girls & ladies. MARKET SURVEY The Industry in India is of recent origin. The first unit is to manufacture viscous napkin filament yarn. Sanitary napkins have an important place in women's history and in the history of technology. 19th Century research into disposable sanitary napkins marked the humble beginnings of a new era of gynecological sanitary. Disposable Sanitary Napkins appeared in Germany as early as the 1880s but were unavailable to American women because of the Comstock Laws. Women protection during their “critical” days is not a problem in a modern world. Great variety of different types of sanitary facilities is provided on the market. Sanitary facilities obviously don’t cause any significant environmental impact during use, but they do during production as well as final waste utilization stages. If somebody would like to make choice among them relying not only on prices and personal preferences but also on environmental friendliness of the product, life cycle assessment should be the main instrument designed to assess product’s environmental impact and compare different types of sanitary facilities referring to this assessment. Hindustan Lever (now Hindustan Unilever), Johnson & Johnson and Procter & Gamble have been the lead players in sanitary napkins market. The Unilever-Kimberly Clark joint venture had earlier entered the Indian market with its brand, Kotex, in competition with the market leader, Whisper of Proctor & Gamble. Until 1993, belted sanitary napkins were the largest segment. In that segment, Johnson & Johnson's Carefree con-trolled about half the market. Along with its beltless brand, Stayfree, its share could be estimated at around 75%. Beltless napkins now have catapulted to a share of over 70% of the market. Johnson's overall market share is down to 46% and P&G has gained a penetration of 43%. Kimberly Clark had launched upgraded Whisper with Wings brand, priced only 5% higher than the regular Whisper brand. After the launch of Whisper Extra Dry from Procter & Gamble, Johnson & Johnson came in with Stayfree Spirit. PRESENT MANUFACTURERS Carewell Hygiene Products Ltd. Godrej Consumer Products Ltd. Gufic Biosciences Ltd. Hindustan Unilever Ltd. Johnson & Johnson Ltd. Kimberly Clark Lever Pvt. Ltd. Procter & Gamble Hygiene & Health Care Ltd.
Plant capacity: 576000 Pcs/DayPlant & machinery: Rs. 134 Lakhs
Working capital: -T.C.I: Cost of Project: Rs. 1624 Lakhs
Return: 35.41%Break even: 34.73%
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RICE MILLING UNIT - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue

Rice (Oryza sativa L.) is one of the leading food crops of the world, and is produced in all the continents. Rice was an important food even before the dawn of written history. One centre of origin of cultivated rice is thought to have been in South east Asia. That is in eastern India. Indo- China and Southern China, Another probably was in Africa. Rice is one of the most important food grains. It is used in almost all homes as eatables. It has good filling capacity as a food grains. Rice is one of the leading food crops of the world. However, a comparatively small amount of rice moves in world because a high percentage of the world rice crop is consumed in the countries where it is produced. Human civilization has depended upon cereals from its dawn. Rice is the principal cereal group grown in warm humid areas of subtropical region mainly Pakistan, India, Burma, Indo China, Japan etc. Maize is an important cereal grown in America, South Africa, Argentina, Brazil USSR & China. Rice is generally considered to be a tropical crop. It is, however, an important crop in subtropical and temperature zones. Rice is in fact the principal cereal food in Asia and in some countries in Africa and Latin America and is used as food in all countries in the world. In many Asian countries, the average individual gets half or more of his total calorific intake from rice. The "Soutellum" divide the "Endosperm" which is the main starchy portion of the grain, from the "ambary" or germ". The purposes of rice milling are to separate the husk (shelling) and the outer bran forms the kernel. The crop area and production of rice in the world are second only to wheat. The world Rice Crop area is only about 58% as much as that for wheat. Over 95% of the world production of rice is used for human food. The production in India (about 40 million tonnes) forms about 40 percent of total production of all food grains. There are a number of big rice plates in India apart from about 60,000 small rice mills of less than 2 tonnes per hour capacity. However, there is still a scope for setting up mini rice plant in various parts of India with a view to meet the local demand and providing employment to local people. Brown rice has a greater food value than white, Because the outer coating of brown rice contains added minerals and protein, As a food rice is low in fat and (compared with other cereal grains) in protein. Brown rice is considered to hold greater food value than its white grain counterpart. Brown rice does not get milled, thereby keeping its darker color. Like white rice, brown rice has its husks removed during the cultivation process. Brown rice contains 8-percent protein and is a good source of thiamine, niacin, riboflavin, iron and calcium. Traditionally, brown rice is the least favorite of all the rice’s. The Rice milling is the process that helps in removal of hulls and bran’s from paddy grains to produce polished rice. Rice is rich in genetic diversity with thousands of varieties grown throughout the world. Rice has been one of man's most important foods. Today, this unique grain helps sustain two-thirds of the world's population. It is life for thousands of millions of people. It is deeply embedded in the cultural heritage of their societies. About four-fifths of the world's rice are produced by small-scale farmers and are consumed locally. Thus rice milling is the process of removing husk and part of bran from paddy in order to produce edible rice. Husk which is woody is not edible and must be first removed. A part of the bran (including germ) also should be remove to make the rice easy to cook and digest. USES AND APPLICATION All of the Principal cereal crops are used for food. Rice, wheat and Rye are used primarily as human food. Maize, sorghum, and Millet are important foods in some countries but are generally considered to be feed crops. Barley and oats have important uses for human food and beverages but most of the production is used for feed. Rice is used mainly as food in the form of whole milled grain cooked in water. It may also be used as flour, or in broken form. Rice is a fairly high cost commodity which limits its use in industrial products. However, rice milling by products have many uses. Since hulls or husks make up about 20% of the rough rice as it is received at the mill, considerable effort has been made to find uses for them. At one time most of the hulls were used as a fuel in the steam plants which provided power for rice mills but this is no longer a common practice. At present time hulls are used primarily in feeds, as an adjunct to prevent caking in fertilizers, for mixing with small seeded forage plants for reseeding ranges, for animal and poultry bedding, and as loose insulating material in walls of building and cold storage facilities. Finely ground hulls are also suitable for use in phenolic resins and in phenol formaldehyde plywood glues. Rice hulls are seldom used for the production of methyl alcohol, acetic acid, and other products because cheaper sources are available. They are not suitable for making paper or rayon pulps because of their short fibers and relatively low alpha – cellulose content etc. MARKET SURVEY Rice is one of the most important food crops of India in term of both area, production and consumer preference. India is the second largest producer and consumer of rice in the world. Rice production in India crossed the mark of 100 million MTnes in 2011-12 accounting for 22.81% of global production in that year. The productivity of rice has increased from 1984 kg per hectare in 2004-05 to 2372 kg per hectare in 2011-12. Indian share in global rice production has been hovering in the range of 19.50 to 24.52 % .Indian share dipped below 20 percent only in 2009-10. Production of rice in India is expected to drop this year from 104.3 million MT to 101.80 million MT (including 11.11 million MT rabi production) due to lower kharif output pegged at almost 90.69 million MT. PRESENT MANUFACTURERS A V I Export (India) Ltd. Agrawal Oil Extractions Ltd. Ambalica Enterprises Ltd. Ankit India Ltd. Arvind Kumar Nand Kumar Ltd. B C L Industries & Infrastructures Ltd. B G H Exim Ltd. Cargill India Pvt. Ltd. Chaman Lal Setia Exports Ltd. Daawat Foods Ltd. Dolphin International Ltd. Doon Valley Rice Ltd. Emmsons International Ltd. G R M Overseas Ltd. Goel International Pvt. Ltd. Graintec India Ltd. Jagdamba Foods Ltd. K J International Ltd. K R B L Ltd. Kohinoor Foods Ltd. L T Foods Ltd. Lakshmi Energy & Foods Ltd. M K International Ltd. Mega (India) Ltd. Modern Flour Mills Ltd. Navjivan Roller Flour & Pulse Mills Pvt. Ltd. Olam Exports (India) Ltd. Oswal Agro Furane Ltd. P K S Ltd. Padam Cotton Yarns Ltd. Petro Plast Industries Ltd. Punjab Basmati Rice Ltd. Punjab Greenfield Resources Ltd. R T Exports Ltd. Rameswarlal & Co. Ltd. Rashel Agrotech Ltd. Rei Agro Ltd. S K Roller Flour Mills Ltd. S S A International Ltd. Sachdeva & Sons Inds. Pvt. Ltd. Sachdeva & Sons Rice Mills Ltd. Shakti Bhog Foods Ltd. Shakti Bhog Snacks Ltd. Shree Giriraj Inds. Ltd. Shree Gobind Udyog Ltd. Shree Gopal Vanaspati Ltd. Shree Sanmati Rice Ltd. Shri Lal Mahal Ltd. Shri Lal Mahal Overseas Ltd. Shri Vardhman Overseas Ltd. Shri Vishnu Eatables (India) Ltd. Sri Ramalinga Choodambikai Mills Ltd. Sudarshan Overseas Ltd. Sun Agro Foods & Exports Ltd. Sunstar Overseas Ltd. Thapar Agro Mills Ltd. Unified Agro Inds. (India) Ltd. Usher Agro Ltd. Ushodaya Enterprises Pvt. Ltd. Victor Foods India Ltd.
Plant capacity: 289 MT/DayPlant & machinery: Rs. 236 Lakhs
Working capital: -T.C.I: Cost of Project: Rs. 1074 Lakhs
Return: 38.03%Break even: 46.93%
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CATTLE & POULTRY FEED - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue

In India the animal feed industry is of recent origin, the first animal food plant having been established in 1960. There are today as many as 14 plants in the organized sector, besides many small feed compounders, which operate in large cities. The 14 organized units have modern or semi modern equipment for manufacturing compound feeds. All of them have excellent facilities for quality control and are well equipped for chemical analysis of raw materials and the finished products. The installed capacity for all types of feeds that can be produced in the units under organized sector in India is estimated in the neighbourhood of 630000 metric tonnes a year. Taking into account the expansion plans of the organized sector, it is anticipated that the capacity of this industry in India is likely to increase rapidly. Two international Hatcheries viz. the Arbor Acres and the shaver, which started their operation in India in early 1960’s, created a large market for quality poultry feeds in North as well as in Western India. It was formed necessary to provide well-balanced feed to the hybrid birds to exploit their genetic potential to the maximum. Similarly, the compound feeds for cattle are finding large markets all over India because of the increased effort to produce more milk products. Efficient chick starter and growing mashes aid proper development of chicks and pullets. Proteins, largely of vegetable origin, in the growing mesh, encourage the normal development of pullets and help them to lay lower. These are fed to which when they are 24 hours old. USES & APPLICATIONS Feeds are used as edible materials, which are consumed by cattle and poultry and contribute energy and/or nutrients to the cattle or poultry diet. Feed is needed to produce poultry & cattle, which are substantial parts of the food industry. Poultry includes the following: Chickens, Turkeys, Ducks, Guineas, Pigeons, Pheasant, Ostrich, Peafowl and Swan etc. The size of the food industry depends on population, which is not constant. MARKET SURVEY India has the largest cattle, buffalo and goat population according to latest census. There are about 200 million cattle, 50 million buffaloes and 90 million goats in the country. About one sixth of the cattle, about half of buffalo and one fifth of goat population in world are in India. Animal husbandry plays an important role in the national life and accounts for about 10% of the national income. In particular the contributor of the cattle and buffalo to the economy is considerable. They are the main source of drought power in agricultural operations and rural transportation they provide essential, foods like milk and meal.The feed for the poultry is made up of two portions the concentrate and the balance, consisting of various grains and rice (and wheat) bran upto 20 per cent of other local by-products.The packaging of compound feeds by most units in India is in brand new funny bags, but some are using polythene-lined bags, which are very handy for export purpose.With animal feed plant coming up in high cities especially in Chennai, Kolkata and Mumbai and producing top quality poultry cattle feeds and with the resource available to these manufacturing units it is certain that animal feeds produced in India will find and instant market in the neighbouring countries. It is expected that in the next few years the animal feed industry in India would rank among the major industries of India and will be able to help the animal production programme in various countries around the world.Poultry feed is needed to produce poultry, a substantial part of the food industry. The size of the food industry depends on population, which is not constant. If today's trends continue, there is likely to be further rapid deterioration in mans environment. A fantastic world effort over the next decade at changing the altitude of people towards family size night conceivably arrest population at 2 or 3 times its present level. Some biologists feel the compulsory family regulation will be necessary to limit production. World population is exploding. More children are being born, many diseases have been cured, and the life span is increasing. Industries playing increasing roles in the struggle against world hunger include the poultry industry, which require less capital to enter than other animal industries, and the feed industry, which provides economical, feeds upon which the poultry industry depends. PRESENT MANUFACTURERS Advanced Enzyme Technologies Ltd. Allana Cold Storage Ltd. Amrit Feeds Ltd. Andhra Sugars Ltd. Arambagh Hatcheries Ltd. Aries Agro Ltd. Aries Marketing Ltd. Baramati Agro Ltd. B C L Industries & Infrastructures Ltd. Chambal Fertilisers & Chemicals Ltd. Godrej Agrovet Ltd. Goldmohur Foods & Feeds Ltd. Graintec India Ltd. Hatsun Agro Products Ltd. Indian Potash Ltd. Induss Food Products & Equipment Ltd. Intercorp Biotech Ltd. Jagat Industries Ltd. K S E Ltd. Karnataka State Agro Corn Products Ltd. Kirti Dal Mills Ltd. Kumar Food Inds. Ltd. Kwality Feeds Ltd. Lakshmi Energy & Foods Ltd. Maharashtra Agro-Inds. Devp. Corpn. Ltd. Modern India Ltd. Nova Chemie (India) Ltd. Pranav Agro Inds. Ltd. Prima Agro Ltd. Rainbow Agri Inds. Ltd. Tara Health Foods Ltd. Rasdhara Agro Exports Ltd. Rinku Polychem Ltd. S K M Animal Feeds & Foods (India) Ltd. Sakthi Beverages Ltd. Shalimar Pellet Feeds Ltd. Sharat Industries Ltd. Snam Vijaya Feeds Ltd. Sonitpur Solvex Ltd. Suguna Poultry Farm Ltd. Super Farm Products Ltd. Superhouse Ltd. Swastika Feeds Ltd. Tinna Oils & Chemicals Ltd. Unique Agro Processors (India) Ltd. Utkal Feeds Pvt. Ltd. Vegepro Foods & Feeds Ltd. Venco Research & Breeding Farm Pvt. Ltd. Venkateshwara Hatcheries Pvt. Ltd. Venky'S (India) Ltd. Vijay Agro Products Pvt. Ltd. Waterbase Ltd. Annam Feeds Ltd. Kapila Krishi Udyog Ltd. Zeus Biotech Ltd. Gajanan Extraction Ltd. Alchemist Ltd.
Plant capacity: 50 MT/DayPlant & machinery: Rs. 310 Lakhs
Working capital: -T.C.I: Cost of Project: Rs. 646 Lakhs
Return: 1.00%Break even: 57.31%
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FRUCTOSE SYRUP FROM BROKEN RICE (HFS 90%)- Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities

Glucose syrup is a popular substitute for sugar. It is more commonly referred to as corn syrup because its main ingredient is usually cornstarch. From a strictly chemical perspective, glucose syrup is the proper term for any liquid starch consisting of carbohydrates. In addition to cornstarch, it can be made from any form of starch, including wheat, rice or potatoes. Because of its successful and easy bonding with dry or solid substances, this syrup is the preferred sweetener for candy, chewing gum, jams, jellies and canned fruit. The main benefit of this syrup over regular granulated sugar is its non-crystallizing properties. It is also praised for its preservative qualities. Makers of chocolate, ice cream and bakery products also prefer this syrup to sugar. Ice cream makers appreciate the anti-melting feature it adds to the frozen treat. Cream and fruit fillings in bakery products get a lot of their fluffiness and bulk from this type of syrup. Non-sweet foods and drinks also benefit from glucose syrup. The syrup also aids in fermentation and brewing processes utilized in beer and alcohol production. The high carbohydrate content preferred in processed baby foods is provided by the addition of this sugar substitute as well. Products not normally associated with sugar or sweeteners, such as pharmaceuticals, also contain this versatile syrup. It is used to flavor cough syrups and to make the coatings on vitamin and medicine tablets. Chewing tobacco is flavored with glucose syrup as well, which makes it appealing to the palate. The tobacco used in cigarette production is treated with this syrup solution to smooth out the taste of the tobacco. Both products also remain fresher longer due to the addition of this sweet additive. Non-consumables, such as leather, benefit from glucose syrup used in the tanning process. Dipping leather in glucose syrup gives it an appealing, glossy shine and makes the grain look fine. The syrup also makes the leather more pliable. When incorporated into oil extraction procedures, glucose syrup aids in the thickening process and adds gumming properties. Along those same lines, it stabilizes glues and adhesives and aids in keeping concrete from hardening too quickly. High fructose syrup is one kind of colorless or light yellow, transparent ropy liquid. It is gentle and sweet with special odour of fructose with neither any abnormal taste nor impurities. It has two types: one is 42%, the other is 55%. Fructose is processed from hydrolyzed rice starch and contains fructose a simple sugar carbohydrate, just like sucrose. It is about 95% sweeter than sucrose, less expensive than sugar, and mixed well in many foods. The content of fructose is more than 42% of total carbohydrates. USES & APPLICATION For human health, it can stimulate the metabolism of blood alcohol, which is helpful to prevent the damage caused by the excessive blood alcohol. A patient with 500ml fructose (40%) injection mainlined will gain good recovery. Fructose is one of natural carbohydrates that consist in fruits as well as in honey. With high sweet it can substitute for sucrose, which has some advantages: Fructose, also called "fruit sugar", is another important hexose found in many fruits and vegetables. Fructose satisfies the "sweet tooth", tasting twice as sweet as sucrose so it can be used in lower amounts. With good sweet sense and taste it is favorable for the use in carbonated drinks, beverages. It has already be used in some big drinks such as Coca Cola. Pepsi-Cola etc. It can improve textures and enhance colors without masking natural flavors, as in canned fruits and vegetables. So, it has already been a king of good sweetener in the beverage industry. It maintains moisture so cakes or breads keep soft, fresh without going stale and longer shelf life. It can depress freezing to prevent crystal formation in ice cream and other frozen desserts and keep products soft and delicious. Fructose is widely used in beverages, carbonated drinks, fruit drinks, breads, cakes, tinned fruits, jams, succades, dairy foods etc. MARKET SURVEY Indian tops the list sugar producing countries. The status of sugar industries in India, indicates that the existing sugar mills are a typical mix of old and new plants. Per capita consumption of sugar and other products like Gur and Khandsari is going up and is expected to increase from 12.3 and 12.5 kg to 17.0 kg and 16.0 kg respectively by the end of this century. Studies on the raw material situation for the last 13 years reveal, that cane production has stagnated at about 60 tons per hectare with less than 1% increase per year from 1977-78 to 1989-90. Any scope of enhanced production of sugar-cane must come mainly from the development of high yielding varieties and improved farm practices. The limitation of traditional sources for meeting the ever increasing demand of sweeteners must be recognized. Therefore, manufacture of sweeteners based on starchy materials offers an attractive source to fill up the demand-supply gap of sugar as suggested by experts. The Indian scene of HFCS industry is at a nascent stage. One or two units engaged in this field are either in the establishment stage or had stopped producing HFCS due its high cost of production and poor demand in the consumer sector. The production and consumption of this particular product is not only limited due to its high cost, but also due to a general non-awareness about HFCS in the society. So, promotion of HFCS industry also demands an intensive campaign, highlighting the important advantages of HFCS, especially its rapid metabolism process in the human body and independence of insulin. The know-how for the manufacture of maize starch and its subsequent conversion to liquid glucose, meltodextrines, dextrose and sorbitol is indigenously available. HFCS is finding an increased use in soft drinks manufactured in the advanced countries. 50% to complete replacement of sugar with HFCS has been permitted in the U.S.A. Soft drink manufacturers in the country may also be persuaded to opt initially for at least 15-20% replacement. Gradually, other industries like bakery, processed foods, ice-creams etc., should also consider sugar replacement by HFCS.
Plant capacity: 30 MT/DayPlant & machinery: Rs. 343 Lakhs
Working capital: -T.C.I: Cost of Project: Rs. 1525 Lakhs
Return: 24.28%Break even: 55.59%
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Bread Plant - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue, Plant Economics

Modern days are changing in every movement with the advance of scientific discovery. Due to the scarcity of time now human being changes their food habits. Nobody can pay much time for their preparation of food; everybody wants to get ready made fresh food, such that one can save time. Consequently, for the need of the modern age, different kind of instant and readymade foods are developed like instant tea, instant coffee, instant milk, instant rice etc. On the above point of view bakery products are cheaper and are accepted largely as readymade food. Now in the advancement of age, use of bakery foods will gradually increase and utilization of it will be proportional to increased population. Bread is most consumable wheat-based bakery product. It contains high nutritive value. They are easy to digest and compact in size, therefore, its consumption is increasing day by day. Indian bakery industry is spreaded over all small scale; large scale and house hold sectors. First bakery in India was set up in 19th century. At present there are 21 units in organized sector and many more in small scale, cottage and house hold sectors. Breads are manufactured from flour, sugar, salt shortening (one type of fat), dried bakery yeast, vegetables, fruits etc. Bread is manufactured through fermentation and baking process. The manufacturing process and techniques are so simple that they can easily be adopted for production at any level. Uses & Applications Bakery products in India are now in common use and are no more exclusive to a few households or classes of performs. Even then, unlike advanced countries where breads are considered basic essentials of a household budget, in India the element of capacity to pay continues to play a significant role . The outlay on bread, thus shares the character of discretionary expenditure rather than expenditure on basic is applicable. This necessity more in the case of biscuits than in the case of other bakery product. Variants of breads such as rusks have also found much acceptable among relatively poor households and workmen but other bakery products such as cakes, pastries, etc. specifically remain as the items of class consumption . Much attempt is being made to popularize bakery products among all because these products are considered easy, convenient and rather inexpensive means of taking food in hygienically prepared ready to eat form. A particular role in this direction is being played by use of both bread and biscuits as means of nutrition supplementation for large number of children, and locating and nursing mothers who are covered by various feeding programs run by number of social welfare agencies operating both at the state and the central level. It is hoped that with further modernization, with influence of urban consumption pattern, spread of industry and commerce and general change in eating habits shall gradually improve the share of rural consumption in the total market for bakery products. Few Indian Major Players are as under:- Bonn Nutrients Pvt. Ltd. Britannia Industries Ltd. Candico (I) Ltd. Daily Bread Gourmet Foods (India) Pvt. Ltd. Modern Food Inds. (India) Ltd. Nimbus Foods Inds. Ltd. Saturday Club Ltd.
Plant capacity: 15 Lakh PKTS/annumPlant & machinery: Rs. 69 Lakhs
Working capital: -T.C.I: Cost of Project: Rs. 158 Lakhs
Return: 39.00%Break even: 40.00%
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Rice Flakes from Broken Rice (Used in Beer Industry)- Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Plant Layout

Rice flakes are tasty flakes that are created using rice grains. The process for creating rice flakes involves parboiling the rice, then flattening the grains to product a solid flake. There are a number of rice flake recipes used in Asian cuisine. Often in western countries, rice flakes are used to create cereals and different types of snacks. The creation of rice flakes begins with parboiled rice. This helps to soften the grain and prepare it for processing. Once the rice is tender, the cooked grains are rolled, and then flattened. The thickness of the flattened rice will depend on the amount of pressure that is applied which is then allowed to dry completely. The dried sheets are then run through another rolling process to create simple flakes. At this point in the process, the rice flakes may be packaged for use as a dry cereal, or used as an ingredient in recipes for a side dish, or used to create desserts or even snack foods. Rice flakes are known by several names such as flaked Rice, Beaten rice, Aval, Avalakki, Poha and Chiwda. Rice flake is one of the many traditional products in India. With this background, the CFTRI developed a process for improved Rice flaking. The improved process has the advantage of increase in yield and better quality products, besides economic utilization of by-products. Rice Flakes are produced from medium-grain rice and are widely used in brewing industry for clean and crisp beers. Rice Flakes can be used up to 40% of the total grist. Uses Rice Flakes are used as breakfast food. In India, rice flakes are famous by the names like poha/chiwda when cooked as breakfast meal. Rice flakes are mixed with milk when consumed as cereal. Wide application of Rice Flakes is in the application of beer industry to produce beer. One common use of rice flakes is to create a simple dessert that is somewhat similar to the rice pudding commonly served in Western countries. This approach involves adding milk and sugar to the rice flakes and allowing them to steep in the mixture for a short time. The consistency of the finished dish is somewhat like that of cooked oatmeal. Rice flakes can also be mixed with other dried grain flakes to create a tasty breakfast cereal. When combined with nuts and dried fruit, the rice flakes can also serve as a healthy snack alternative. A traditional dish using rice flakes is known as banhcom in Vietnam. Rice is harvested directly from the fields. Rather than parboiling, the rice is roasted and then flattened by hand using a mortar and pestle. This helps to remove the husk or hull of the rice grain. A range of spices is added to the flakes and the mixture is cooked long enough to allow the flavors to mingle. While rice flakes have traditionally been associated with food preparation in eastern countries, the flakes have become more readily available in the West in recent years. It is possible to purchase packaged rice flakes in most grocery stores and supermarkets that carry Asian foods. In addition, many health food stores carry rice flakes as both a cereal and a healthy ingredient for various types of vegetarian dishes. Market Survey Rice flakes from broken rice used in beer industries, which is cheap convenient and is an innovated concept. The product is used in beer industry which finds a prominent place in alcoholic beverages. It has an excellent domestic demand. In India about 32 beer units are registered with DGTD with a total installed capacity of the order of 132,200 Kilo Litres per year. The capacity utilization during the last few years has been around 156 percent. So, it has to be assessed that in the coming years the new unit may come up to production considering the 60% of the total licenses. Similarly demand is increasing day by day to meet the requirement of indigenous as well as export market. Formulations of beer manufacturing are done with the view of availability of the raw materials in that particular part of the World where the brewery is proposed to be established. In most of the parts of the world, barley is universal source of beer extraction. But, beers are manufactured from Chamomile flowers and powdered gingers etc. as well. The manufacturing processes and quality control measure can make the beer nutritious, energy packed and refreshing. Among all the alcoholic drinks beer has become so common. The Indian beer industry seems to be in upswing mode as 2006 seems to be the best year as far as the growth is considered. Last year there was a growth of 20% while in the last five years the industry registered a growth of 7 to 8% year on year basis. Industry analysts say tax and levies on beer are anticipated to fall over the next 2 to 3 years, driving down retail prices by25 to 50%. The per capita consumption of beer in India is very low as compared to other countries in Europe and America. At present the per capita consumption is 0.7 litre per annum, but industry experts predict that this may rise to around 20 litres in the next 10 years. Considering the expected increase in consumption and the current growth trends, the future of Indian beer market looks bright and seems set for continuous double digit growth in the coming years. The demand and consumption pattern is entirely related to the scope of beer industry in India. The market for flaked rice will predominantly consist of buyers from group especially of urban and semi-urban areas. Even the people of low-income group can also buy as the products are directly consumed along with jaggery and from coconut pieces by rural folk. BEER Presently, some 36 units are manufacturing beer in India with an estimated output of 670 mn litres. In consumption, India holds the 29th position with the annual consumption growing by 8% per year. Per capita consumption of beer is as low as half-a-litre as against 128 litres in Germany, 129 litres in New Zealand and 116 litres in Denmark. Even China has a per capita consumption of 20 litres. The Indian beer industry has shifted towards the strong beer segment. The ratio in mild-strong beer has shifted from 66:34 in 1993-94 to 45:55. In the mild beer, segment, Kingfisher, Golden Eagle and Royal Challenge are the main brands. In the strong beer segments Haywards 5000, Haywards 2000, Knockout, Khajuraho are dominant. In the standard segment of over 55 mn cases, United Breweries has the lion's share. Few Major Players are as under:- Arlem Breweries Ltd. [Merged] Arthos Breweries Ltd. Associated Breweries & Distilleries Ltd. [Merged] Aurangabad Breweries Ltd. Balaji Distilleries Ltd. [Merged] Blossom Industries Ltd. Buckingham Distilleries & Breweries Ltd. [Merged] Castle Breweries Ltd. Central Distillery & Breweries Ltd. [Merged] Charminar Breweries Ltd. [Merged] Cobra Indian Beer Pvt. Ltd. Devans Modern Breweries Ltd. Doburg Lager Breweries Ltd. [Erstwhile] East Coast Breweries & Distilleries Ltd. [Merged] Foster’s India Ltd. Haryana Breweries Ltd. [Merged] Herbertsons Ltd. [Merged] High Range Breweries Ltd. [Merged] Hindustan Breweries & Bottling Ltd. Impala Distillery & Brewery Ltd. India Tourism Devp. Corp. Ltd. Indo Lowenbrau Breweries Ltd. [Merged] Kalyani Breweries Ltd. [Merged] Kesarval Beverages Ltd. [Merged] Kool Breweries Ltd. Lilasons Breweries Ltd. Lilasons Industries Ltd. Malabar Breweries Ltd. [Merged] Mangalore Breweries & Distilleries Ltd. [Merged] McDowell & Co. Ltd. [Merged] Millennium Beer Inds. Ltd. [Merged] Mohan Breweries & Distilleries Ltd. Mohan Meakin Ltd. Mohan Rocky Springwater Breweries Ltd. Mount Shivalik Breweries Ltd. Mount Shivalik Inds. Ltd. Mysore Breweries Ltd. [Merged] Mysore Wine Products Ltd. [Merged] Pals Distilleries Ltd. Phipson & Co. Ltd. [Merged] Pincon Spirit Ltd. Premier Breweries Ltd. [Merged] Punjab Breweries Ltd. [Merged] Rainbow Breweries Ltd. Rajasthan Breweries Ltd. Rochees Breweries Ltd. [Merged] Salamander Distillers Ltd. [Merged] Shaw Wallace Distilleries Ltd. [Merged] Sica Breweries Ltd. [Merged] Skol Breweries Ltd. Skol Breweries Ltd. [Merged] Som Distilleries & Breweries Ltd. Tripti Alcobrew Ltd. United Breweries Ltd. Vinedale Distilleries Ltd. Winsome Breweries Ltd.
Plant capacity: 3000 MT/annumPlant & machinery: Rs. 72 Lakhs
Working capital: -T.C.I: Cost of Project: Rs. 297 Lakhs
Return: 26.00%Break even: 49.00%
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