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Bakery, Food, Wine, Distillery, Beer, Liquor, Agro Based Mineral Water, Ice Cream, Tea, Coffee Processing Oil Extraction, Refining Salt Projects

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RICE BEER - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue, Plant Economics

Rice beer is an alcoholic drink generally made from rice. Those who consume moderate amounts of beer (one to two a day at the most) have a 30-40% lower rate of coronary heart disease compared to those who do not drink. Beer contains a similar amount of polyphenols (antioxidants) as red wine and 4-5 times as many polyphenols as white wine. Alcohol has also been attributed of its ability to increase the amount of good cholesterol (HDL) into the bloodstream as well as help to decrease blood clots. Beer also contains vitamin B6, which prevents the build-up of amino acid called homocysteine that has been linked to heart disease. Those of us who have high levels of homocysteine are usually more prone to an early onset of heart and vascular disease. A new study performed at the TNO Nutrition and Food Research Institute in Utrecht indicates that those who drink beer had no increase in their homocysteine level but those who drank wine or liquor had an increase of up to 10%. Also noted was the fact that those who drank beer experienced a 30% increase in vitamin B6 in their blood plasma, thereby proving that beer (in moderation) is actually healthier to drink than other alcoholic drinks. It is possible to use 100 per cent rice and some locally grown additives in the production of beer. The idea of using 100 per cent rice in beer brewing is that rice is available in almost all countries particularly in Asia. The whole tedious process of beer making was conducted. During the process, three stages were done to malt the rice steeping, germinating and kilning. The rice is found to be a good material in beer mainly because it is a good source of starch. The properties of barley are not so different from rice. Both grains have husks that are advantageous due to their less fat and protein content and can form filter bed during mashing. Additives such as hops, duhat can be used to improve the flavor, aroma, and color of beer. The technology that uses 100% rice in beer production is first in the country, offer the consumers with an alternative, low cost, and high quality product, aside from creating additional livelihood and helping the economy in saving our foreign exchange. Of the rice going to the domestic market roughly 60% goes to table rice, about 25% to the industrial market and processed food, and about 15% to beer. Presently, some 36 units are manufacturing beer in India with an estimated output of 500 million liters. The market for beer in India was about 65 million cases of 12 bottles each and is slated to touch 10 million cases in 2005-2006, a growth of 23% in a year. In consumption, India holds the 29th position with the annual consumption growing by a little less than 30% in the last five years. Per capita consumption of beer is as low as half-a-liter as against 128 liters in Germany, 129 liters in New Zealand and 116 liters in Denmark. Even China has a per capita consumption of 20 liters. Against India's 5-millionn hl, China's market is 165-mn hl. The Indian industry has a capacity of little less than 7 million hl. Andhra Pradesh is the third largest consumer of beer after Maharashtra and Tamil Nadu, While Maharashtra consumed a million hectoliters; Tamil Nadu is at 850,000 and Andhra at 800,000 hl. India presents a huge growth potential for alcoholic beverages sales. The domestic production of alcoholic beverages is on the rise, especially beer with official statistics reporting a 12 per cent increase in domestic beer production. . Increasing GDP, favorable growth in the demographics with a growing urban middle class, growth of modern retail formats, hopeful rationalization of the taxation rules and ban on local country liquor and rising health consciousness, age preferences will act in favour of the growth of both alcoholic (beer and wine) beverages in India in the near future. All new entrepreneurs venturing into this field will find a future which is very promising and bright.
Plant capacity: 30000 Thousand Beer BottlesPlant & machinery: 1325 Lakhs
Working capital: -T.C.I: Cost of Project : 2230 Lakhs
Return: 45.00%Break even: 49.00%
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VEGETABLE CRUDE OIL (Solvent Extraction Plant)- Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities

Vegetable oils are daily necessities used in all over the world and different types of oilseeds are grown everywhere. Besides serving as a food purpose, vegetable oils are also the source of biodiesel, the new environmental friendly fuel. India is one of the largest producers of oilseeds in the world and this sector occupies an important position in the agricultural economy. Oilseeds and edible oils are two of the most sensitive essential commodities. India grows oilseeds on an area of over 26 million hectares, with productivity of around 1000 kg a hectare. But self–reliance in edible oils is not in sight and the country imports almost half of its edible oil requirements. India has a wide range of oilseeds crops grown in its different agro climatic zones. Groundnut, mustard, rapeseed, sesame, safflower, linseed, castor are the major traditionally cultivated oilseeds. Soyabean and sunflower have also assumed importance in recent years. Coconut is most important amongst the plantation crops. Among the non-conventional oils, rice bran oil and cottonseed oil are the most important. India has relatively lower yields on the back of growing oil seeds in marginal and sub marginal lands under low input usage. To bridge the gap between demand and supply, country is compelled to import a large quantity of edible oils. India has become the largest importer of vegetable oils in the world. Imports are taking place in two forms-refined and crude oil. A large part of the crude oil gets sold as unbranded oil. The share of raw oil, refined oil and vanaspati in the total edible oil market is estimated at 35%, 55% and 10% respectively. The domestic turnover of the vegetable oil industry is Rs 10,0000 crore and import-export turnover of about Rs. 40000 crore per annum, consisting of Rs. 27000 crore for import of vegetable oils & Rs. 13000 crore for export of oil meals, oilseeds, castor oil, groundnut oil & vegetable fats of tree borne oilseeds. The global production of 10 major oilseeds is estimated at around 430 million tonnes for 2009-10 and big supply pressure ahead for Soyabean and soya meal from March, the analyst said vegetable oil demand (food and non-food) is set to exceed production again this year with bio-fuel output set to accelerate. The oilseed stocks have recover, oils and fats stocks are likely to decline further in 2009-10. The sunflower oil prices rising steeply by $120-150 a tonne from current values. India may overtake China as the worlds top importer of vegetable oil, and growth in the two nations consumption will drive global demand for palm and soybean oil, according to Cofco Ltd., Chinas biggest grain trader. Controls and regulations by government have left the edible oil industry in a highly competitive market dominated by both domestic and multinational players. It is the right time for an entrepreneur to venture into this sector which is highly profitable. Few Indian Major Players are as under: Adani Wilmar Ltd. Agro Tech Foods Ltd. Akash Agro Inds. Ltd. Allana Oil Mills Ltd. Ambik Protiens Ltd. Ambuja Agro Industries Ltd. Ankur Protein Inds. Ltd. Arti Agro Inds. Ltd. Asha Agro Inds. Ltd. Ashiana Agro Inds. Ltd. Ashiana Proteins Ltd. [Erstwhile] Atlas Soya Proteins Ltd. B C L Industries & Infrastructures Ltd. Bansal Oil Mill Ltd. Bhaagyalakshmi Vegetable Products Ltd. Bombay Oil Inds. Pvt. Ltd. Budge Budge Refineries Ltd. Chaitanya Oils Ltd. Chakan Vegoils Ltd. Chand Vanaspati Ltd. Chhatar Extractions Ltd. Coromandel Agro Products & Oils Ltd. Dewas Soya Ltd. Dr. M Soy Proteins Ltd. Edible Products (India) Ltd. G S Oils Ltd. Gem Refineries Ltd. Godrej Hershey Ltd. Godrej Oil Plantations Ltd. Gokul Refoils & Solvent Ltd. Golden Proteins Ltd. Goyal Proteins Ltd. Hindustan Vegetable Oils Corpn. Ltd. Ichalkaranji Soya Ltd. India Ceroils Ltd. Integrated Proteins Ltd. J R Foods Ltd. J S P Oils & Fats Ltd. Jain Farms Palm Oil Ltd. Jewel Polymers Pvt. Ltd. K P L Oil Mills Pvt. Ltd. K P Solvex Ltd. K S Oils Ltd. Kalyan Solvent Extractions Ltd. Kedia Continental Ltd. Kedia Overseas Ltd. Kemicare Products Ltd. Khalsa Overseas Ltd. Khandesh Extraction Ltd. Kirti Dal Mills Ltd. Kocher Oil Mills Ltd. Kohinoor Feeds & Fats Ltd. Kothari Global Ltd. Kusum Agrotech Ltd. Kusum Construction & Oils Ltd. Liberty Oil Mills Ltd. M Ravji Oil Inds. Ltd. Mac Oil Palm Ltd. Madhu Refoils & Chemicals Ltd. Madhur Agro Proteins Ltd. Maheshwari Proteins Ltd. Maheshwari Solvent Extraction Ltd. Mangalwedhe Sun-Soya Ltd. Mantora Agro Inds. Ltd. Marico Ltd. Morinda Overseas Inds. Ltd. Murli Industries Ltd. N K Proteins Ltd. Narmada Agro Inds. Ltd. National Protein & Solvent Ltd. Navcom Industries Ltd. Nu Tech Agros Ltd. Oil Palm India Ltd. Olinda Coconut Products Ltd. Orissa Oil Inds. Ltd. P H Sales & Services Ltd. Padmavati Oils (India) Ltd. Palmtech India Ltd. Prakash Solvent Extractions Ltd. Premier Industries (India) Ltd. Premier Proteins Ltd. Prima Industries Ltd. Prime Solvent Extractions Ltd. Progressive Exim Ltd. Prudential Sri Jagannath Agro-Tech Ltd. Puri Oil Mills Ltd. R L Agrotech Ltd. Radhekrishna Extractions Ltd. Raghunath Cotton & Oil Products Ltd. Raj Oil Mills Ltd. Rajani Extractions Ltd. Rajaram Solvex Ltd. Ramdeo Oil Inds. Ltd. Rathi Oils Ltd. Ravindra Solvent Oils Ltd. Rishi Oil & Fats Ltd. Ruchi Acroni Inds. Ltd. Ruchi Infrastructure Ltd. Ruchi Soya Inds. Ltd. S & S Industries & Enterprises Ltd. S I E L Edible Oils Ltd. S K G Solvex Ltd. S S D Oil Mills Co. Ltd. S U L India Ltd. Sagar Soya Products Ltd. Sam Industries Ltd. Sambandam Solvent Extraction Ltd. Sangam Solvent Extracts Ltd. Sanjivani Agro Inds. Ltd. Sarda Proteins Ltd. Sarvottam Industries Ltd. Sathya Kamal Agros Ltd. Satish Solvent Extractions Ltd. Shalimar Chemical Works Ltd. Sharda Solvent Ltd. Shiv Agrevo Ltd. Shobha Soya Oil Products Ltd. Shree Gobind Udyog Ltd. Shree Madhav Edible Products Ltd. Shri Anjaney Agro Foods Ltd. Shri Sainath Proteins Ltd. Siddaganga Oil Extractions Pvt. Ltd. Sri Murugarajendra Oil Industry Ltd. Surya Agroils Ltd. Synco Industries Ltd. Tamilnadu Agro Inds. Devp. Corpn. Ltd. Thapar Foods Ltd. Tinna Agro Inds. Ltd. Tinna Oils & Chemicals Ltd. Umred Agro Complex Ltd. Unique Agro Processors (India) Ltd. United Soya Products Ltd. Varuna Agroproteins Ltd. Vegepro Foods & Feeds Ltd. Vimal Oil & Foods Ltd. Vippy Industries Ltd. Visharda Oils Ltd. Vizar Agrochemicals Ltd. Wadala Commodities Ltd.
Plant capacity: 20 Lakh Tin (Cap. 15 Kg.) Soyabean Oil, 96000 MT Soyabean Meal Cake/YearPlant & machinery: 472 Lakhs
Working capital: -T.C.I: Cost of Project : 1276 Lakhs
Return: 46.00%Break even: 54.00%
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GOOD FUTURE PROSPECTS FOR POTATO POWDER/FLAKES PROJECT - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Plant Layout

India is one of the leading potatoes producing country. Potatoes produced in states are suitable for value added processing like manufacturing of potato powder and flakes. Potato powder/flakes have wide application in the processed and snack food industries, it can be used in any recipe which requires mashed potatoes. Potato flour is used in bread, pancake and waffle recipes or as a thickener for smoother sauces, gravies and soups. Also used in fabricated potato chips, extruded snacks, snack pellets, battered breaded products etc. Also used in gluten-free and allergy cooking. Potato powder is increasingly being used in a variety of food preparations like snack foods (mc Donald, Pringle, Haldiram namkeens etc.), soups, ready to eat vegetable curries and other dishes as a thickening agent and stir fries. It has strong potato flavor. It can be a binding material for preparing kheer, tikki, chops, pakoda, cutlets, stuffed paratha, kofta and other products. Its use at present is mainly in hotels, restaurants, but acceptance in household is growing due to its inclusion in items like ready to cook soups, dal, curries, etc. It gives added flavors to curries. It can be used in gulab jamun, puri and paratha. India is one of the largest producers of potato and ranks third contributing around 7.5% to the world’s production. Potato is probably the most popular food item in the Indian diet and is a highly nutritive food. India's potato production has seen a phenomenal increase since the 1950s, mainly due to strong demand from the processing industry and remunerative returns. According to the Central Potato Research Institute (CPRI), the area under potato rose by almost 547% since the 50s, while yield rose by 267% and overall output jumped by 146%. In 2008-09, potato production (which is a winter crop) was around 28 million tonne as against 25 million tonne achieved last year. India' potato output is likely to rise by 5.1 percent to a record 32.7 million tonnes in 2009/10. The potato powder is supplied in bulk to the manufacturers of the various snack food items and restaurants/ hotels. The major demand is in cities like Mumbai, Delhi, Chennai, Nagpur, etc. The demand is much more than the supply at present and is likely to grow with the increasing popularity of the snack foods and other items where potato powder is used as input. It has good export potential also, and European countries are largest consumer of potato flour. Market and growth drivers The overall size of the snack food market is estimated at Rs 45 to Rs 50 billion. The market is reported to be growing at 7 to 8 % annually. Potato chips are estimated to constitute nearly 85% of India’s total salty snack food market of about Rs 2,500 crore. In the Rs 19 billion branded (organized) snacks market, constituting over 40% of the market by value, Frito-Lay is estimated to command a market share of 45%, followed by Haldiram at 27% and ITC at 16%. The branded snacks market accounted for 16% by value and 12% by volume sales in 2007. According to a projection by Euromonitor International, the branded snacks market would reach a value of Rs 35 billion by 2012. The organized snacks category is sub-divided into the traditional segment (bhujia, chanachur and the like), Western segment (potato chips, cheese balls etc.) And the newly established finger snacks segment, which is an adaptation of traditional offerings in the western format. Growth Drivers: - Increasing consumption of ready to cook and ready to eat food products. Increasing consumption of fast food such as French fries and other potato based snacks items in all classes of people is boosting the market for potato flakes and powder. - Changing societal trends, increasing nuclear families, aging population and people looking for more convenient snacking and pleasure food with less indulgence. - Indian snack food industry is one of the largest snack markets in the world and is presently estimated at Rs.1530 crores and is expected to grow at 10%. Potato powder and flakes contribute around 20 to 25% of this market. The leading brands in the market are Lays, Bennie’s, Uncle Chips, Ruffles, Bingos and others. Looking to the estimated demand of nearly 50 million tonne of potato by 2020, for a nearly 1.3 million population, the production and productivity will keep rising. According to a study by McKinney & Co, the Indian food market will grow two fold by 2025 with the rapidly growing Indian economy and improving lifestyles of Indians contributing in a big way to this growth. The market size for the food consumption category in India is expected to grow from US$ 155 billion in 2005 to US$ 344 billion in 2025 at a compound annual growth rate of 4.1 per cent according to market survey. With a growing population and rising per capita income with different lifestyles consumers are willing to pay a premium for both value-added private and branded products, creating immense opportunities for manufacturers and retailers in this sector.
Plant capacity: -Plant & machinery: -
Working capital: --T.C.I: -
Return: 1.00%Break even: N/A
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PACKAGED DRINKING WATER AND PET BOTTLES - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities

Bottled Water means water intended for human consumption and which is sealed in bottles and other containers with no added ingredients except that it may occasionally contain safe anti-microbial agent. Now-a-days safe and pure drinking water is major necessity for human being. Bottled water industry, colloquially called, the mineral water industry, is a symbol of new life style emerging in India. While a large segment of the population is struggling to get access to potable water supply, a new generation - especially in the urban areas is getting accustomed to bottled water paying handsome prices. Pet is the most extensively recycled plastic of the present time. Bottled water is available in differently sized packaging from 200 ml (popular on flights) to 500 ml (a huge hit among the youth) to 1 liter and 2 liter. Despite the large number of small producers, this industry is dominated by the big players Parle, Bisleri, Coca-cola, Pepsico, Parle Agro, Mohan Meakins, SKN Breweries bottled water in the country when it introduced besleri in India 25 years ago. Apart from domestic and commercial use of packaged water, the Indian Railways is a huge potential market. According to officials at cherio, the railway ordered 10,000 cases (of 12 bottles each) a day. In coming years the demand of packaged drinking water will be increased very rapidly, so there is a huge scope for new entrepreneurs to venture into this project. The bottled water market is growing at a rapid rate of around 20% a year (down from 50 to 60%). At this growth rate, the Rs 7000 million per year market is estimated to overtake the soft drinks market soon. Multinationals, Coca-Cola, Pepsi, Nestle and others are trying to grab a significant share of the market. There are more than 180 brands in the unorganized sector. The small players account for nearly 19% of the total market. The government decided towards end of the year 2000 to bring about stringent guidelines for packaged water. All companies were made to sell their products only under the BIS (Bureau of Industrial Standards) certification mark. The BIS certification was made mandatory for the segment from April 1, 2001. The bottled water is to be classified as "food" and has been brought under the Prevention of Food Adulteration Act. They would have to adhere to rules pertaining to colour, odour, taste, turbidity, total dissolved solids and aerobic microbial count. Leading Brands Bailley, Bisleri, Peppy Minerelli, Trupthi, Kristal, Oasis, Yes, Penguin, Golden Eagle, Stream, Kingfisher, Jaldhara, Pondicherry, Himalayan, Golden Valley Stream, Evion, Aquafina, Perrier, Kinley, Pure Life, Ferra, Relle. Few Indian Major Players are as under: Bikaji Marketing Ltd. Bisil Plast Ltd. Bisleri (India) Pvt. Ltd. Haldiram Marketing Pvt. Ltd. Keventer Agro Ltd. Kothari Products Ltd. Mohan Meakin Ltd. Mount Everest Mineral Water Ltd. N E P C Agro Foods Ltd. Orient Beverages Ltd. Parle International Pvt. Ltd. Pepsico India Holdings Pvt. Ltd. Pondicherry Agro Service & Inds. Corpn. Ltd. S & S Industries & Enterprises Ltd. Southern Agrifurane Inds. Ltd. Sparkle Foods Ltd.
Plant capacity: 6,00,00,000 Bottles/AnnumPlant & machinery: 217 Lakhs
Working capital: -T.C.I: Cost of Project : 455 Lakhs
Return: 45.00%Break even: 60.00%
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TISSUE CULTURE LABORATORY (for Production of Potato Seeds)- Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Plant Layout

Potato is probably the most popular food item in the Indian diet and India is one of the largest producers of potato. It is grown all over the country with Uttar Pradesh growing the maximum quantity. Looking to the estimated demand of nearly 50 million tonne of potato by 2020, for a nearly 1.3 million population, the production and productivity will keep rising. Potato requires incessant efforts to meet the ever increasing demand of the growing population of the country. In all the potato growing regions the availability of high quality clean seed tuber has been the most limiting factor owing to the conventional clonal propagation that favors disease build-up that drastically reduces yield. Seed alone accounts for 40-50% of the total cost of the cultivation, hence quality seed is a vital input for obtaining high yields. In recent years biotechnology has opened up new frontiers in crop improvement and tissue culture is one of such techniques which have been successfully employed for micropropagation of elite virus free plant material. The potato, mainly due to its amenability for micropropagation has moved it from test tubes to field. Availability of quality planting material/seed of potato is a major constraint now days. Central Potato Research Institute, Shimla (CPRI) has been producing seeds. A few private companies are also engaged in potato seed production through biotechnological methods but this quantity is not sufficient to meet the growing demand. Moreover, due to demand driven market of seeds the farmers are often burdened with higher price. It is estimated that the country requires 0.8 million (8 lakh) tonnes of potato seed every year to produce targeted 7.08 million (70, 80,000) tonnes of potato as envisaged by the DAE for this year. In order to reduce the demand –supply gap, micropagation by shoot culture technique is used for the mass propagation of potato. This method is used as a control approach to viral and bacterial diseases which are commonly spread through propagative materials. Micropropagated plants are observed to establish more quickly, grow more vigorously and are taller, have a shorter and more uniform production cycle, and produce higher yields than conventional propagules. Tissue culture (TC) is the cultivation of plant cells, tissues, or organs on specially formulated nutrient media. Under the right conditions, an entire plant can be regenerated from a single cell. Plant tissue culture is a technique that has been around for more than 30 years. Throughout the world, thousands of laboratories apply plant tissue-culture technology to crops, ornamental plants and endangered plant species. In the late 1970's, the technology for large scale tissue culture was refined for potato production. Today, almost all seed potato production systems incorporate this technology in some way. The produce from fields ultimately translates into high volumes of quality seed potatoes at competitive prices. Tissue culture is seen as an important technology for developing countries for the production of disease-free, high quality planting material and the rapid production of many uniform plants. Tissue culture technology will make it possible for farmers to have access to the following such as large quantities of superior clean planting materials that are early maturing and higher annual yield per unit of land (20-30 tons per hectare against 5-10 tons) previously realized with conventional material. A standard tissue culture laboratory should have the provision and facilities for washing and storage of glassware; preparation of sterilized nutrient media and its storage; aseptic conditions for preparation and inoculation of plant material and maintenance of culture under controlled conditions. The cost involved to establish a tissue culture laboratory is so high that it restricts investments by an entrepreneur. Therefore, a new infrastructure setup can get support from the Govt. under the scheme “assistance under National Horticulture Mission, setting up new tissue culture unit” which extends financial support under different heads. There is a good scope and opportunity for new entrepreneurs to venture into this field.
Plant capacity: -Plant & machinery: -
Working capital: -T.C.I: -
Return: 1.00%Break even: N/A
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WHEAT FLOUR MILL (ATTA, MAIDA & SUJI)- Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities

Roller Flour mill serve the purpose of processing wheat to convert it into flour. The plant will have facility to produce, maida, suzi, atta and bran. These products will be sold as per the guidance issued for Food and Civil Supplies Department of the concerned state. Thus milling is an imperative physical function involved in converting wheat into its milled products. Separating the wheat grain into its constituents (bran, germ and endosperm) Wheat grains are the seed of the wheat plant, which is able to grow in kinds of soil and under widely differing climatic conditions. The principle wheat of commerce belong to the botanical groups Triticum vulgane, Triticum drum and triticum compactum. A grain of wheat is avoided in shape and it bears at one end a number of short fine Grains. The grains of wheat consists of three main parts the enveloping skins, the embryo and the endosperm. The relative proportions of these parts vary with the plumpness of the grain but the average composition of wheat is 83% endosperm, 2.5% embryo and 14.5% enveloping skins. The enveloping skins are pericarp consists of the epidermis, epicarp and endocarp. The pericarp represents about 6% of the grain. The seed coat consist of the testa, the hyaline layer which comprises about 2% of the grain. The aleurone layer representing about 6.5% of the grain wheat show a wide range of analytical data which is not unexpected in view of the many varieties which are grown and the very different conditions under which they are cultivated. Flourmill consists of following machineries as blender, sieves, breakrolls, smooth steel reduction, rolls aspirators, conveyors water washers etc. Flour is classified according to the amount of grain included in the final product. Grain processing systems are generally based on the separation of the following components of the grain: Bran is the hard, brownish outer protective skin of the grain (varies from 6% in corn to 16% in wheat). Bran layers include the cuticle, mesocarp, cross layer, tube cells and testa. The bran layers are a concentrated source of dietary fibre. Endosperm is the inner part of the grain (varies from 60% in rice, barley and oats to 80% of the grain in wheat). It provides the growing plant with food. The main nutrients in the endosperm are protein and carbohydrate. Aleurone consists of one or more layers of cells between the bran and the endosperm (8-10% of total grain). The number of layers varies from 1 cell thick in wheat, rye, oats and maize to up to 3 cells thick in barley and rice. The aleurone layer is a concentrated source of vitamins, minerals and other nutrients. Germ is the part of the seed that becomes a new plant if the seed is sown (varies from 12% in maize and 10% in sorghum to as low as 2% or 3% in other grains). It consists of the embryo and the scutellum. Most of the grain kernel's fat and vitamin E content is found in the germ. The RFM industry is basically in agro-based processing industry engaged in the manufacture of products based on wheat, namely maida, sooji, atta and bran. In some states, under special arrangements RFM units produce whole meal atta to meet the requirements of various distribution programmes. Apart from direct consumption by general consumers, maida and sooji produced by RFM units serve as the most important raw material to more than 55 thousand units manufacturing bread, biscuit and bakery products all over the country. Besides this the resultant wheat bran serves as the poultry feed. Few Indian Major Players are as under: Ambe Agro Inds. Ltd. Ambuja Flour Mills Ltd. Anirudh Foods Ltd. Ankit India Ltd. Aruppukottai Shri Ramalinga Roller Flour Mills Ltd. Bambino Agro Inds. Ltd. Bannari Amman Flour Mill Ltd. Calcutta Flour Mills Ltd. Cargill India Pvt. Ltd. Century Flour Mills Ltd. D F M Foods Ltd. Delhi Flour Mills Co. Ltd. Flour & Food Ltd. Gallantt Udyog Ltd. General Mills India Pvt. Ltd. Govind Mills Ltd. Gupta Nutritions Pvt. Ltd. Himanshu Flour Mills Ltd. Hyderabad Roller Flour Mills Co. Ltd. Jai Mata Foods Ltd. Kaushalya Roller Flour Mills Pvt. Ltd. Koodal Industries Ltd. Modern Flour Mills Ltd. Naga Ltd. Naga Overseas Pvt. Ltd. Nath Roller Flour Mills Pvt. Ltd. Okara Flour & General Mills Ltd. Parakh Agro Inds. Ltd. Patiala Flour Mills Co. Ltd. Pawan Udyog Ltd. Poona Roller Flour Mills Ltd. Prahlad Flour Mills Ltd. R K Patel Food Pvt. Ltd. Rohini Foods Pvt. Ltd. S K Roller Flour Mills Ltd. Sakthi Murugan Agro Foods Ltd. Sakthi Murugan Roller Flour Mills Ltd. Shakti Bhog Foods Ltd. Shree Bankey Behari Exports Ltd. Sita Shree Food Products Ltd. Sree Behariji Mills Ltd. Sunil Agro Foods Ltd. Super Bakers (India) Ltd. Trambakam Flour Mills Ltd. U F M Industries Ltd. Vasai Roller Flour Mills Pvt. Ltd. Vrundavan Agro Inds. Ltd. Wallace Flour Mills Co. Ltd. Wellgo Agro Inds. Ltd. Zest Gartex Ltd.
Plant capacity: 100 MT/Day, 9500 MT Maida/Annum, 3000 MT Atta/Annum, 10000 MT Suji/Annum, 6600 MT Bran/AnnumPlant & machinery: 132 Lakhs
Working capital: -T.C.I: Cost of Project : 1329 Lakhs
Return: 51.00%Break even: 29.00%
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MACARONI, VERMICILLI & NOODLES MANUFACTURING - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities

Macaroni are made from wheat flour, carbonic salt water, pure salt, soft water and other additives. Carbonic salt water with sodium or potassium carbonate as the main constituent is an important additive giving the stickiness, elasticity, smoothness and good taste. India has the larger number of festivals in the world. These festivals are chiefly religious, secular and social. The festivals are therefore an intimate part of our religious as well as secular life. They are at the same time related to some ancient religious length, to the cycle of reasons, and to the community's need of change, release and economic well-seeing. Vermicelli, commonly known as "SAVAT" in India, is such an ancient symbol of festival. The vermicelli is in use since the early period of Indian civilization. Vermicelli now-a-days is eaten by all community of people. Vermicelli is consumed not only in India but in other countries like Pakistan, Bangladesh, U.S.A, U.K, all African and Middle East Countries apart from other Asian countries. Instant noodles is a ready to cook and serve snack food which has become very popular in India in the recent years after its introduction on mass scale of M/s. Food Specialties Ltd, New Delhi under the brand name "Maggi". Instant noodles are manufactured in two kinds, namely, seasoned noodles and plain noodles with soup bag. The former must contain a seasoning liquid and highly humid glutinous wheat is used to prevent weakness in stickiness. The latter requires a white colour as its first prerequisite rather than stickiness. Thus wheat powder containing ash content of 0.3 - 0.45% is used as the raw materials. Ready to cook foods like macaroni, instant noodles, vermicelli etc are very popular in India. The changing life style of people in the present scenario has made ready to cook foods more popular among masses. But there is less number of single units for macaroni in India so far. Now day’s macaroni manufacturing machines have become fully automatic, compact with high speed and effectiveness. All machineries are indigenously available and if they needed can also be imported from Japan, Germany, and Italy. The demand for macaroni, instant noodles and vermicelli food product is increasing day by day in India and it has a high demand in both domestic and foreign markets. Both the present demand as well as its future is very bright. The products have got a good export potential and the demand of macaroni is increasing day by day and with a colossal increase in its demand, more units are required to be set up to fill demand supply gap. Thus new entrepreneurs can venture into this field and he will find it a lucrative trade. From the observation of increase of market growth it can be predicted that there will be a good prospect of the new entrepreneurs. Few Indian Major Players are as under: Indo Nissin Foods Ltd. M T R Foods Pvt. Ltd. Nestle India Ltd. Om Oil & Flour Mills Ltd. Surya Agroils Ltd.
Plant capacity: 300 MT/Annum, 100 MT Macaroni Per Annum, 100 MT Vermicelli Per Annum, 100 MT Atta Noodles Per AnnumPlant & machinery: 17 Lakhs
Working capital: -T.C.I: 38 Lakhs
Return: 46.00%Break even: 54.00%
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FRUIT PROCESSING (Mango, Lychee, Pineapple, Orange & Pomelo for Concentrates, Juice in Cans)- Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials

Fruit juice is a naturally contained liquid in fruit or vegetable tissue. Juice is prepared by mechanically squeezing or macerating fresh fruits or vegetables flesh without the application of heat or solvents. Many commercial juices are filtered to remove fiber or pulp, but high-pulp fresh orange juice is a popular beverage. Juice may be marketed in concentrate form, sometimes frozen, requiring the user to add water to reconstitute the liquid back to its "original state". However, concentrates generally have a noticeably different taste from that of their "fresh-squeezed" counterparts. Other juices are reconstituted before packaging for retail sale. Common methods for preservation and processing of fruit juices include canning, pasteurization, freezing, evaporation and spray drying. The Fruit Juice Market is generally Sub-Divided into three Main Types: Long life juice, short life juice, freshly squeezed juice. Long life and short life products are pasteurized to varying degrees, which then has a direct affect on their shelf life. Long life juices usually keep for 6-12 months while the packaging is kept sealed, and because of the pasteurization process applied and packing method, do not require chilling. Short life juices have a shelf life of up to 30 days and must be kept chilled.Freshly squeezed fruit juices do not undergo any pasteurization treatment and are usually packed and delivered to retailers within 24 hours. Therefore freshly squeezed juice must be kept chilled and has a shelf life of only a few days. Fruit juices consist of 100% pure fruit juice made from the flesh of fresh fruit or concentrates and contain no preservatives or any other added ingredients. Some minor exceptions exist in order to ensure that the final product is of an acceptable taste. These exceptions are very specific and are controlled by government legislation in the form of the Fruit Juices & Nectars Regulations.
Plant capacity: 1500 MT/Annum (Mango, Lychee, Pineapple, Orange & Pomelo) Concentrates & Juice Pack in 1 & 20 Ltrs.Concentrate Pack in 1 Kg.Plant & machinery: 211 Lakhs
Working capital: -T.C.I: 585 Lakhs
Return: 44.00%Break even: 39.00%
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INSTANT NOODLES - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue, Plant Layout

Instant noodles are dried or precooked noodles fused with oil, and often sold with a packet of flavoring. Dried noodles are usually eaten after being cooked or soaked in boiling water for 2 to 5 minutes, while precooked noodles can be reheated, or eaten straight from the packet. Instant noodles were first marketed by Momofuku Ando, a Taiwanese man who was born in southwestern Taiwan when the island was under Japanese colonial rule, in Japan on August 25, 1958 under the brand name Chikin Ramen. Another milestone was reached in 1971 when Nissin introduced the Cup Noodles, instant noodles in a water proof polystyrene cup to which boiling water could be added to cook the noodles. Further innovations included adding dried vegetables to the cup, creating a complete instant soup dish. Instant noodles are often criticized as being unhealthy or junk food. A single serving of instant noodles is high in carbohydrates but low in fiber, vitamins and minerals. Noodles are typically fried as part of the manufacturing process, resulting in high levels of saturated fat and/or trans fat. Additionally, if served in an instant broth, instant noodles typically contain high amounts of sodium. Instant noodles and the flavoring soup base also contain high amounts of monosodium glutamate. Instant noodles have become a popular food in many parts of the world, though they have undergone changes in flavor to fit local tastes. The size of the packaged food market in India is estimated at $10 billion and is expected to reach $20 billion by 2014, while the share of packaged food in the food and grocery market is expected to touch 5 per cent by the same time. The main categories of packaged food are bakery products, canned/dried processed food, frozen processed food, meal replacement products and condiments. Some emerging new categories in this segment are processed dairy products, frozen ready-to-eat foods, diet snacks, processed meat, probiotic drinks and so on. Some key players in this industry are Hindustan Unilever (tea, instant coffee, biscuits, pulses, instant beverages), Nestle (instant coffee, milk and milk products, ready-to-eat foods), PepsiCo (aerated drinks, fruit juices, cereals, snacks) and Haldirams (sweets, namkeens, syrups, crushes, snacks). The instant noodle market estimated to be valued at Rs 5.5 billion and growing at 15%, has some major players, such as Nestle, Indo Nissan Foods and International Best foods. Nestle India Limited is the market leader in Indian Noodle Market with its Maggi Brand of Noodles which was pioneer brand launched in 1983 in the packaged food market of India. Maggi Noodles is the market leader with 80 % market share in Noodles Market and Maggi Sauces and Ketchup is leader with 37 % market share. The products are producing cash for the company consistently. The Market is growing by 15 % in the Product Category of Noodles. Companies, such as Bikanervala Food and Haldiram are meeting the demand for ready-to-eat snacks by scaling up their operations and launching new traditional snack food offerings, with longer shelf life and better packaging. They have a large variety of products in different flavours and styles, tempting to the palate of all ages. As Indian Market is Brand conscious, other competitors are coming up with more Indianised brand of products. The growing package and canned food market in India at 15% annually provides a huge market potential for new players in this sector. Few Indian Major Players are as under: Indo Nissin Foods Ltd. M T R Foods Pvt. Ltd. Nestle India Ltd. Om Oil & Flour Mills Ltd. Surya Agroils Ltd.
Plant capacity: 2250.00 MT/Annum (Instant Noodles), 20000 Pack 75 Gms Each/Day, 20000 Pack 150 Gms Each/Day, 10000 Pack 300 Gms Each/Day Plant & machinery: 121 Lakhs
Working capital: -T.C.I: 600 Lakhs
Return: 45.00%Break even: 42.00%
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FRUIT PROCESSING (Mango, Lychee, Pineapple, Orange & Pomelo for Concentrates, Juice in Cans) - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials

Juice is the liquid that is naturally contained in fruit or vegetable tissue. Juice is prepared by mechanically squeezing or macerating fresh fruits or vegetables flesh without the application of heat or solvents. For example, orange juice is the liquid extract of the fruit of the orange tree. Juice may be prepared in the home from fresh fruits and vegetables using a variety of hand or electric juicers. Many commercial juices are filtered to remove fiber or pulp, but high-pulp fresh orange juice is a popular beverage. Juice may be marketed in concentrate form, sometimes frozen, requiring the user to add water to reconstitute the liquid back to its "original state". However, concentrates generally have a noticeably different taste from that of their "fresh-squeezed" counterparts. Other juices are reconstituted before packaging for retail sale. Common methods for preservation and processing of fruit juices include canning, pasteurization, freezing, evaporation and spray drying. Fruit juices consist of 100% pure fruit juice made from the flesh of fresh fruit or concentrates and contain no preservatives or any other added ingredients. Some minor exceptions exist in order to ensure that the final product is of an acceptable taste. These exceptions are very specific and are controlled by government legislation in the form of the Fruit Juices & Nectars Regulations. The branded fruit juices market inclusive of nectars is placed at about Rs 10 billion. The pure fruit juices are the preferred drink among the fruit drinks. This segment is growing at around 10% annually. The market for fruit juices is expected to grow to Rs. 7.50 billion by end 2009-10 from nearly Rs. 4.75 billion presently. Consumption per capita of juices in India is very low. It is estimated at a fraction of a liter - 20 ml. China has attained a consumption level of 1500 ml. The consumption in India is basically an urban phenomenon. Nonetheless, it is gaining slow but steady penetration into the rural areas. The market size of the food processing industry is likely to increase from Rs 4600 billion in 2003-04 to Rs 8200 billion in 2009-10, and to Rs 13,500 billion in 2014-15.In the coming years India’s share in the global processed food industry will get a raise from one per cent to three per cent. Indian food processing activity is still largely based on primary processing, which accounts for 80 per cent of the value addition. In the area of packaging, Tetra-Pak India, a part of the $ 10 billion Tetra Laval group, has become the major source of brick cartons amenable to aseptic packaging and imparting long product shelf-life to the foods. Tins, nonetheless still continue to be in the market in family size packing. There is an ample space and good market potential for new entrepreneurs in this field.
Plant capacity: 1475 Kls/Annum Fruit Juice, 25 MT/Annum Fruit Juice ConcentratePlant & machinery: 210 Lakhs
Working capital: -T.C.I: 580 Lakhs
Return: 44.00%Break even: 39.00%
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  • One Lac / Lakh / Lakhs is equivalent to one hundred thousand (100,000)
  • One Crore is equivalent to ten million (10,000,000)
  • T.C.I is Total Capital Investment
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  • Caution: The project's cost, capacity and return are subject to change without any notice. Future projects may have different values of project cost, capacity or return.

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