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Bakery, Food, Wine, Distillery, Beer, Liquor, Agro Based Mineral Water, Ice Cream, Tea, Coffee Processing Oil Extraction, Refining Salt Projects

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MAIZE & ITS BY-PRODUCTS - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue

Maize is one of the main cereal grains which is produced throughout India and is placed 3rd position in agricultural base production though it is not our staple basic food. Maize is constituted by hull, germ, protein, starch and moisture. Maize is generally processed using the dry and wet milling processes. There is dry and wet milling process for manufacturing of by-products such as starch, zein, germ and hulls. Starch is used in the manufacture of number of products such as starch esters, starch phosphates, glucose, dextrose, sorbitol, ethyl alcohol etc. Starch is the basic constituent of maize and it is converted to liquid glucose by adopting series of digestion steps on starch. It will be basically enzyme and acid digestion system. It may be enzyme - enzyme system or only acid digestion system. In the production of liquid glucose there is some production of dextrose anhydride. India is the fifth largest producer of maize in the world contributing 3% of the global production. In India, maize is grown in all seasons i.e., kharif, Rabi and summer. Of these three seasons, nearly 90% of the production is from kharif season, 7-8% during Rabi season and remaining 1-2% during summer season. Since the maize is rain dependent, it is mainly grown during kharif season. Presently, in India, maize is mainly used for preparation of poultry feed and extraction of starch. Out of total arrivals to the wholesale markets nearly 75% of the produce is bought by the poultry feed manufacturers and 20% is purchased by the starch extractors. The wet milling industry in India is limited to certain pockets such as Gujarat, Maharashtra, Madhya Pradesh, Punjab, Karnataka and Chhattisgarh. There are about 17 wet milling units with a crushing capacity of about 3400 MT of maize/day. Gujarat is the largest producer of starch, having six units with a total crushing capacity of 1350 MT of maize per day, followed by Maharashtra with 5 units and capacity of 1050 MT and Madhya Pradesh with 3 units and capacity of 450 MT maize. There is a good scope to venture into this field. Few Major players are as under: Anil Products Ltd. Ahmadabad English Indian Clays Ltd. Thiruvananthapuram Gayatri Bioorganics Ltd. Hyderabad Gujarat Ambuja Exports Ltd. Ahmadabad Gulshan Polyols Ltd. Muzaffarnagar Indian Maize & Chemicals Ltd. Kamala Sugar Mills Ltd. Coimbatore Karnataka State Agro Corn Products Ltd. Bangalore Laxmi Starch Ltd. Kollam Origin Agrostar Ltd. Chennai Pondicherry Agro Service & Inds. Corpn. Ltd. Chennai Rai Agro Inds. Ltd. Sangrur Riddhi Siddhi Gluco Biols Ltd. Ahmadabad Santosh Starch Ltd. Ahmadabad Santosh Starch Products Ltd. Mumbai Sayaji Industries Ltd. Gandhinagar Sukhjit Starch & Chemicals Ltd. Hoshiarpur Tirupati Starch & Chemicals Ltd. Indore Unique Sugars Ltd. Mumbai Universal Starch-Chem Allied Ltd. Mumbai
Plant capacity: Starch – 105000 MT/Annum,Liquid Glucose – 2250 MT/Annum,Dextrose Monohydrate – 9000 MT/Annum, Oxidised Starch 1125 MT/Annum,Hull – By Product - 1800 MT/Annum,Zein – By Product - 3600 MT/Annum,Germ – By Product - 2100 MT/AnnumPlant & machinery: 207 Lakhs
Working capital: -T.C.I: Cost of Project : 686 Lakhs
Return: 38.00%Break even: 57.00%
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SOYABEAN NUGGETS (BARIYAN) (AUTOMATIC PLANT)- Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities

Now a day’s protein enriched ready-to-eat foods are prepared using extrusion cooking. Soyabean after processing by heat treatment or germination to render the nutrients available is consumed in the form of flour, milk, curd, other fermented products and the products like soybean bariyan. Soybean and its various products were not much liked by local population in India earlier due to its characteristic nutty or beans like taste which is not much favoured in India. To avoid this, various qualities of soybean were discovered devoid of favour and were popularized. Soybean bariyan is one among such products. These items can be made on small and tiny industries are not registered with D.G.T.D and hence no proper idea as to the capacity and production figure can be estimated. But owing to the increased varieties and manufacturers coming in this field, it can be concluded that these items are going very good popularly and can be further extended. All the raw materials and plant and machineries are available indigenously and hence unit for making Soyabean bariyan could be installed easily and without any foreign aid either technical or financial. Soyabean bariyan, due to its high nutritive value and protein content, is becoming more and more common in the daily diet of India population. It is consumed by following trades: 1. Household. 2. Hotels & Restaurant. 3. Lodging & Boarding Places. 4. Guest House and community places. 5. Hostels and cafeteria 6. International guest house. 7. Airport and air servicing etc. Owing to its high proteins and nutritional value of this product, there is a good scope and market potential for new players to venture into this field. Few Major players are as under: Premier Proteins Ltd. Dewas Ruchi Soya Inds. Ltd. Mumbai Sakthi Sugars Ltd. Erode
Plant capacity: 300 MT/AnnumPlant & machinery: 17 Lakhs
Working capital: -T.C.I: 73 Lakhs
Return: 43.00%Break even: 42.00%
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ROLLER FLOUR MILL (ATTA, MAIDA & SUJI)- Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities

Roller Flour mill serve the purpose of processing wheat to convert it into flour. The plant will have facility to produce, maida, suji, atta and bran. These products will be sold as per the guidance issued for Food and Civil Supplies Department of the concerned state. Thus milling is an imperative physical function involved in converting wheat into its milled products. Separating the wheat grain into its constituents (bran, germ and endosperm) Wheat grains are the seed of the wheat plant, which is able to grow in kinds of soil and under widely differing climatic conditions. The principle wheat of commerce belongs to the botanical groups Triticum vulgane, Triticum drum and Triticum compactum. A grain of wheat is avoided in shape and it bears at one end a number of short fine Grains. The grains of wheat consists of three main parts the enveloping skins, the embryo and the endosperm. The relative proportions of these parts vary with the plumpness of the grain but the average composition of wheat is 83% endosperm, 2.5% embryo and 14.5% enveloping skins. The enveloping skins are pericarp consists of the epidermis, epicarp and endocarp. The pericarp represents about 6% of the grain. The seed coat consists of the testa, the hyaline layer which comprises about 2% of the grain. The aleurone layer representing about 6.5% of the grain wheat show a wide range of analytical data which is not unexpected in view of the many varieties which are grown and the very different conditions under which they are cultivated. Flourmill consists of following machineries as blender, sieves, breaks rolls, smooth steel reduction, rolls aspirators, conveyors water washers etc. Flour is classified according to the amount of grain included in the final product. Grain processing systems are generally based on the separation of the following components of the grain: Bran is the hard, brownish outer protective skin of the grain (varies from 6% in corn to 16% in wheat). Bran layers include the cuticle, mesocarp, cross layer, tube cells and testa. The bran layers are a concentrated source of dietary fibre. Endosperm is the inner part of the grain (varies from 60% in rice, barley and oats to 80% of the grain in wheat). It provides the growing plant with food. The main nutrients in the endosperm are protein and carbohydrate. Aleurone consists of one or more layers of cells between the bran and the endosperm (8-10% of total grain). The number of layers varies from 1 cell thick in wheat, rye, oats and maize to up to 3 cells thick in barley and rice. The aleurone layer is a concentrated source of vitamins, minerals and other nutrients. Germ is the part of the seed that becomes a new plant if the seed is sown (varies from 12% in maize and 10% in sorghum to as low as 2% or 3% in other grains). It consists of the embryo and the scutellum. Most of the grain kernel's fat and vitamin E content is found in the germ. The RFM industry is basically in agro-based processing industry engaged in the manufacture of products based on wheat, namely maida, suji, atta and bran. In some states, under special arrangements RFM units produce whole meal atta to meet the requirements of various distribution programmes. Apart from direct consumption by general consumers, maida and sooji produced by RFM units serve as the most important raw material to more than 55 thousand units manufacturing bread, biscuit and bakery products all over the country. Besides this the resultant wheat bran serves as the poultry feed. There is a good scope to venture into this field. Few Major players are as under: Ambe Agro Inds. Ltd. Patna Ambuja Flour Mills Ltd. Patna Anirudh Foods Ltd. North West Delhi Ankit India Ltd. Kolkata Aruppukottai Shri Ramalinga Roller Flour Mills Ltd. Ramanathapuram Bambino Agro Inds. Ltd. Hyderabad Bannari Amman Flour Mill Ltd. Coimbatore Calcutta Flour Mills Ltd. Kolkata Cargill India Pvt. Ltd. Gurgaon Century Flour Mills Ltd. Chennai D F M Foods Ltd. North Delhi Delhi Flour Mills Co. Ltd. North Delhi Flour & Food Ltd. Gallantt Udyog Ltd. Kolkata General Mills India Pvt. Ltd. Mumbai Govind Mills Ltd. Puruliya Gupta Nutritions Pvt. Ltd. Patna Himanshu Flour Mills Ltd. Bhopal Hyderabad Roller Flour Mills Co. Ltd. Hyderabad Jai Mata Foods Ltd. Sangrur Kaushalya Roller Flour Mills Pvt. Ltd. Thane Koodal Industries Ltd. Madurai Modern Flour Mills Ltd. North West Delhi Naga Ltd. Chennai Naga Overseas Pvt. Ltd. Chennai Nath Roller Flour Mills Pvt. Ltd. Muzaffarnagar Okara Flour & General Mills Ltd. Central Delhi Parakh Agro Inds. Ltd. Dhar Patiala Flour Mills Co. Ltd. Patiala Pawan Udyog Ltd. Puruliya Poona Roller Flour Mills Ltd. Pune Prahlad Flour Mills Ltd. Lucknow R K Patel Food Pvt. Ltd. Jalgaon Rohini Foods Pvt. Ltd. Chennai S K Roller Flour Mills Ltd. Sakthi Murugan Agro Foods Ltd. Coimbatore Sakthi Murugan Roller Flour Mills Ltd. Coimbatore Shakti Bhog Foods Ltd. North West Delhi Shree Bankey Behari Exports Ltd. North Delhi Sita Shree Food Products Ltd. Indore Sree Behariji Mills Ltd. Patna Sunil Agro Foods Ltd. Bangalore Super Bakers (India) Ltd. Ahmadabad Trambakam Flour Mills Ltd. Jaunpur U F M Industries Ltd. Cachar Vasai Roller Flour Mills Pvt. Ltd. Thane Vrundavan Agro Inds. Ltd. Panch Mahals Wallace Flour Mills Co. Ltd. Mumbai Wellgo Agro Inds. Ltd. Puruliya Zest Gartex Ltd. Jaipur
Plant capacity: Maida 9500 MT/Year, Atta 3000 MT/Year,Suji 10000 MT/Year,Bran 6600 MT/YearPlant & machinery: 132 Lakhs
Working capital: -T.C.I: 1328 Lakhs
Return: 51.00%Break even: 29.00%
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PACKAGED DRINKING WATER, SODA WATER AND PET BOTTLES - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Cost of Project

Bottled Water means water intended for human consumption and which is sealed in bottles and other containers with no added ingredients except that it may occasionally contain safe anti-microbial agent. Now-a-days safe and pure drinking water is major necessity for human being. Bottled water industry, colloquially called, the mineral water industry, is a symbol of new life style emerging in India. While a large segment of the population is struggling to get access to potable water supply, a new generation - especially in the urban areas is getting accustomed to bottled water paying handsome prices. Soda water is water which is carbonated and thus made bubbling by the addition of carbon dioxide gas under pressure. Soda water is sometimes used to dilute strong alcoholic drinks, e.g. cocktails such as a whisky and soda, or Campari and soda. It can also be drunk on its own. Soda water gets its name from the sodium salts it contains, said 'salty' compounds adding a distinct and pleasurable quality to many beverages of the alcoholic and non-alcoholic type. PET is the most extensively recycled plastic of the present time. Bottled water is available in differently sized packaging from 200 ml (popular on flights) to 500 ml (a huge hit among the youth) to 1 liter and 2 liter. Despite the large number of small producers, this industry is dominated by the big players – Parle, Bisleri, Coca-cola, Pepsico, Parle Agro, Mohan Meakins, SKN Breweries bottled water in the country when it introduced Bisleri in India 25 years ago. Apart from domestic and commercial use of packaged water, the Indian Railways is a huge potential market. According to officials at Cheerio, the railway ordered 10,000 cases (of 12 bottles each) a day. In coming years the demand of packaged drinking water will be increased very rapidly, so there is a huge scope for new entrepreneurs to venture into this project. The bottled water market is growing at a rapid rate of around 20% a year (down from 50 to 60%). At this growth rate, the Rs 7000 million per year market is estimated to overtake the soft drinks market soon. Multinationals, Coca-Cola, Pepsi, Nestle and others are trying to grab a significant share of the market. There are more than 180 brands in the unorganized sector. The small players account for nearly 19% of the total market. The government decided towards end of the year 2000 to bring about stringent guidelines for packaged water. All companies were made to sell their products only under the BIS (Bureau of Industrial Standards) certification mark. The BIS certification was made mandatory for the segment from April 1, 2001. The bottled water is to be classified as "food" and has been brought under the Prevention of Food Adulteration Act. They would have to adhere to rules pertaining to colour, odour, taste, turbidity, total dissolved solids and aerobic microbial count. There is a good scope and good market potential for new entrepreneurs to venture into this field. Cost Estimation:
Plant capacity: Drinking Water – 17280000 Nos. Bottles (1 Ltr.)/Annum,Soda Water – 1008000 Nos. Bottles (600 Ml)/Annum,Drinking Water Jar – 720000 Nos. Jar (20 Ltr.)/AnnumPlant & machinery: 403 Lakhs
Working capital: -T.C.I: Cost of Project : 695 Lakhs
Return: 44.00%Break even: 60.00%
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GOOD FUTURE PROSPECTS FOR SUGARCANE JUICE IN ASEPTIC PACKAGING - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study

Sugarcane juice is a natural beverage that is delicious and cheap. Sugarcane has been satisfying thirsty palates for centuries together. It's not a drink of the elite class, which is why it's an 'all people's drink'. Freshly extracted sugarcane juice is a very popular drink in India and is available at most small street stalls, often sold alongside other popular beverages. The major problem encountered is the lack of hygiene during crushing operation resulting in the contamination of the juice with a heavy load of micro-organisms which arises due to improper cleaning of the sugarcanes and handling of the finished product. Presently, the juice is being extracted using hand or power operated crusher which cannot be stored for a couple of hours due to its fast deteriorating quality. Sugarcane juice is quite nutritious as it contains natural sugars, minerals like iron, magnesium, phosphorous, calcium and organic acids e.g. malic acid, succinic acid, acotinic acid, amino acid, protein, starch, gums, waxes, non-sugar phosphatides, thus imparts health benefits to the consumers. Sugarcane contains 18-20% solids. The juice produced is served under very unhygienic conditions and hygiene conscious public does not opt for sugarcane juice. Hygienically produced and packaged sugar cane juice could find use as other soft drinks and has good potential market as the juice is nutritious. The sugarcane juice preserved and packed in aseptic packing and bottle has a good storage life and is available during off-season also. The juice is available in many flavors including classic plain, mint, ginger, lemonade, pepper, sweet & salt etc. Sugarcane juice is a high-energy drink that is natural, sweet and is a healthy alternative to refined sugar added drinks. It quickly replaces lost energy in the most arduous of circumstances. It is a flavorful drink on its own and also popular with a twist of lemon and can be mixed with any other juice to produce cocktails high in carbohydrate and vitamins. In India, sugarcane is the primary raw material required for production of sugar. Sugarcane, a very long duration crop, is planted during January-February and July-August period in south India, while during February-March and October-November period in north India. The crop is harvested during October-September. During the period 2000 to 2009, the average yield of sugarcane came down from 70 MT per hectare to 60 MT per hectare. In Tamil Nadu, average production is 135 MT per hectare, whereas in Madhya Pradesh it is less than 40 MT per hectare. Sugarcane production is expected to increase by 10 % to over 300 million tonnes in the 2010-11 crop years. This is on account of improved cane acreage and better yield. Meanwhile, in the 2009-10 crop years, sugarcane production stood at 274 million tonnes. Sugarcane is planted round the year and the crop is harvested during October-September. Sugarcane output, however, would be more than 300 million tonnes in 2010-11 crop years. Moreover, new varieties of sugarcane are promising yield raises to 65 tonne per hectare from 55 tonne per hectare in India's top 2 cane growing states namely Uttar Pradesh and Maharashtra. If the monsoon rains are normal, India's sugar output may increase to 24-25 million tonnes in 2010-11 crop years according to Managing Director Vinay Kumar of National Federation of Cooperative Sugar Factories (NFCSF). The market for branded fruit-based drinks (Maaza, Frooti, Slice and others), nectar drinks (Real and Tropicana) and others is placed at Rs 8 billion. Of this Rs 6 billion is the market for fruit-based drinks and nearly Rs 2 billion is for fruit nectars. Besides, there is a large segment of kiosk vendors, especially in the urban areas, whose size is estimated at between Rs 8 and Rs 10 billion. The overall market for fruit juices of all types would thus be around Rs 18 billion. Aseptic packaging systems have fundamentally changed the handling of sensitive liquid foods. Distribution and storage no longer require refrigeration, with the result that the shelf life of the package contents is considerably extended. The need for aseptic packaging is rapidly increasing and the system has proved to be invaluable in the distribution of milk and other products. Aseptic package has not only to protect the product but also to maintain the quality of the product. Aseptic packaging systems have played a vital role in providing people all over the world with essential nourishment. Fresh sugarcane juice packed under hygienic conditions is available on the shelf. The concept of sugarcane juice in aseptic packing is not new worldwide, but in India, a very few players are there. Thus, there is a good scope and good market potential in this field. Any new entrepreneur should venture in this sector.
Plant capacity: -Plant & machinery: --
Working capital: -T.C.I: -
Return: 1.00%Break even: N/A
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MISHRI (SUGAR CANDY) - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue

Candy Sugar, (or sweet diamonds as it is popularly called or mishri) is sparking white big crystal sugar obtained by cooling supersaturated sugar solutions. Its large crystals not only are pure but are also very attractive. The English word "candy" derives from Arabic "qandi," meaning something made with sugar. Candy, specifically sugar candy, is a confection made from a concentrated solution of sugar in water, to which flavorings and colorants can be added. Candies come in numerous colors and varieties and have a long history in popular culture. In India the large crystalline form of sugar is called “Mishri”. The word “Mishri” comes from Chinese, originally Mi-Sha-Li, "sweet-pebble-glassy," a sweet crystalline (glassy) substance the size of pebbles. Candy Sugar has its origins in India and Persia. Arabic writers in the first half of the 9th century described the production of candy sugar. Crystals were grown as a result of cooling supersaturated sugar solutions. Candy sugar is known for centuries for its therapeutic applications. It is also popular among makers of homemade fruit liqueurs. It is loved by both kids and grownups; this rock candy makes a good substitute for dessert after meals. You may be served "saunf" (fennel seeds and sugar crystals after lunch and dinner in hotels). In ayurveda, when medicine contains sugar, this sugar or its powder is to be used when making medicines. If you taste refined sugar (ordinary sugar used while making tea/coffee) and the candy sugar you will realize the difference. Candy sugar contains some minerals which are compatible with milk. Candy sugar has more satisfying taste. The reason is slow crystallization which takes place gives slightly more ordered structure. Eating small amounts of sugar is considered good. It allows ingestion of slightly toxic medicines, which will be vomited otherwise. Honey also shares this property. With some fats and proteins, sugar adds fertility property. Such sweets are generally used as "Prasadam" in temples. Sugar plays two very significant roles in relation to food security. First of all, sugar as a food crop may be considered an inexpensive and abundant source of calories and thus important in the fulfillment of basic human energy requirements. Secondly, sugar plays an important economic role in generating income, employment and export earnings. Sugar is typically one of the most significant contributors to dietary energy supply. In fact, sugar is the third most important source of per caput dietary energy supply (DES) after cereal products. And it is a relatively inexpensive food. The cost of calories from sugar is about 15 percent less than that from cereals. At the global level, sugar, including non-centrifugal sugars, currently contributes more than 8 percent of total caloric intake, after cereals (52 percent) and oils (10 percent). Given the global population balance, these percentages closely reflect the situation in developing countries where sugar accounts for nearly 8 percent of total caloric intake, after cereals (57 percent) and oils (9 percent). The candy sugar has a good market potential in India. Candy sugar is both known for centuries for its therapeutic applications and it also makes a good substitute for dessert after meals (fennel seeds and sugar crystals after lunch and dinner in hotels). The Indian hotel industry is on a roll. India’s share in international tourism and the hospitality market is expected to increase over the long term. New budget and star hotels are being set up in the country. Many foreign hospitality players are heading towards Indian markets. The hotel industry in India is going through an interesting phase. Hence the demand for such product will definitely increase. There is a good scope for new entrepreneurs to venture into this field.
Plant capacity: 900 MT/AnnumPlant & machinery: 43 Lakhs
Working capital: -T.C.I: 202 Lakhs
Return: 49.00%Break even: 40.00%
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CHEWING GUM - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue, Plant Economics

Sweetened gum used for chewing is a product made from gum and similar resilient substances. It appears in many forms and it chewed for its multi-flavored taste. Chewing gum is originally made of the prime raw material called "chicle gum" which was imported. Sugar and flavouring agents were added to make the chew more palatable. With the increase in demand for these products and the short supply of chicle gum considerable research were under taken and several substitute of natural and synthetic gum were developed in the country. Chewing gum is a sweetened, flavored confection composed primarily of latex, both natural and artificial. Organic latex, a milky white fluid produced by a variety of seed plants, is best known as the principle component of rubber. Used as a snack, gum has no nutritive value and when people have finished chewing, they generally throw it away rather than swallow it. Chewing gum is offered to consumers in several forms. Candy coated in rectangular or ball shape, stick or slab gum bubble gum in toffee shape is some of the varieties common in the Indian market. All recipes for chewing gum manufactured today share the same main ingredients: a gum base, sweeteners, primarily sugar and corn syrup, and flavorings. Some also contain softeners, such as glycerin and vegetable oil. The amount of each added to the mix varies as to which type of gum is being manufactured. For example, bubble gum contains more of the gum base, so that bubbles don't burst while blowing. Though gum manufacturers carefully guard their recipes, they all share the same basic process to reach the finished product. The global confectionery market comes under packaged food industry and is the fourth largest segment under packaged food. It is also the fastest growing segment of the packaged food industry. Confectionery is further segmented into chocolate confectionery, sugar confectionery and gum. Of the three segments, gum has the lowest share. Chewing gum is also the most concentrated market of the three segments. The chewing gum segment, the fastest growing segment of confectionery industry is growing at a CAGR of approximately 7% for past few years due to mouthful of benefits. It is said to relieve stress, helps in weight management, increases alertness and focus. All these factors result in the increasing demand of chewing gum in people of every age group. Innovation in chewing gum is another important driver of this industry. Different flavors, flexibility and variety in gum attract the consumers and the current trends suggest consumers prefer gum with natural colors and avoid usage of synthetic and azo colors. The chewing gum category in India is growing at a healthy 20%.According to AC Nielsen, the size of India’s total gum category is around Rs 1,000 crore. Chewing gums and bubble gums account for approximately 44% and 56% of the category respectively. In India the bubble gum segment is larger than the chewing gum segment, whereas in the rest of the world it is the other way round. Wrigley is a leader in both the bubble gum and the sugar-free chewing gum. Chewing gums and mints are a global phenomenon with the new generation. Product quality and effective marketing - which includes brand equity, have been instrumental in the market surge. There is a good scope for new entrepreneurs to venture into this field. Few Indian Major Players are as under: Cadbury India Ltd. Joyco India Pvt. Ltd. Millennium Laboratories Ltd. N P Chewing Gums Ltd. Perfetti Van Melle India Pvt. Ltd.
Plant capacity: 750 MT/AnnumPlant & machinery: 50 Lakhs
Working capital: -T.C.I: 228 Lakhs
Return: 47.00%Break even: 42.00%
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INSTANT GINGER POWDER DRINK - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue

Ginger is one of the oldest and most important spices used in different kinds of food preparation. Ginger possesses a warm pungent taste and a pleasant odor, hence it has a wide use as a flavoring in numerous food preparation, beverages, ginger bread, soups, pickles and many soft drinks. There are two general types of ginger viz. fresh green ginger used for the preparation of candied ginger (in sugar syrup) and dried or cured ginger applied in the spice trade, for extracts, oleoresins and for the distillation of its volatile oil. The main application of the ginger oil is in confectionery, beverages, and baked products. An instant beverage powder with non-polymer catechins contained at high concentration has improved flavor and taste owing to reductions in bitterness and astringency, and also provides improved flavor and taste and improved stability in external appearance after reconstituted into a beverage. The instant beverage powder contains the following ingredients (A) and (B): (A) from 0.5 to 20.0 wt % of a purified product of green ginger extract powder. Instant Ginger Drink with Creamer made from fresh young roots, peeled and sliced, cooked in heavy sugar syrup, and then air dried. After the process, it mixed with creamer for taste variant. The instant ginger powder in the present is comprised of a powdery concentrate composition containing non-polymer catechins, and is taken as a reconstituted beverage by dissolving it in a liquid such as deionized water or hot water. The instant beverage powder of the present may desirably be taken as a reconstituted beverage containing from 0.01 to 0.5 wt % of non-polymer catechins. the content of non-polymer catechins in the instant beverage powder is set at from 0.5 to 15.0 wt % in the present invention, but may be set preferably at from 0.5 to 12.0 wt %, more preferably at from 0.6 to 10.0 wt %, even more preferably at from 0.6 to 5.0 wt %. The setting of the content of non-polymer catechins within the above-described range makes it possible to readily digest a large amount of non-polymer catechins, and moreover, to expect the physiological effects of non-polymer catechins. The term "non-polymer catechins" as used herein is a generic term, which collectively encompasses non-epi-form catechins such as catechin, gallocatechin, catechin gallate and gallocatechin gallate, and epi-form catechins such as epicatechin, epigallocatechin, epicatechin gallate and epigallocatechin gallate. The concentration of non-polymer catechins is defined based on the total amount of the above-described eight non-polymer catechins. The purified product is next granulated into a powder. The granulation may be conducted by either a dry method or a wet method, but for obtaining a particle size suited for dissolution in water or another drinking medium, wet granulation that granulates by using the adhesive force of water or a binder is preferred. Examples of preferred granulation methods include spray-drying granulation, freeze-drying granulation, fluidized bed granulation and tumbling granulation. The granulation can be conducted by using two or more of these granulation methods in combination. The instant drinks are available in a range of flavours: Orange, Raspberry, Cherry, Kiwi, Mango, Cola, Peach, Tropic, sprite, Apple, Apricot, Fruit Punch, Grape, Strawberry, Lemon, Pineapple, Ice tea Lemon, Ice tea Apple and Ice tea Peach. The demand of ginger based beverage will ever increasing due to its health benefits. It has good export, global and domestic demand. There is good scope for new entrepreneurs.
Plant capacity: 600 MT/Annum (5000 Pouches (400 GMS) per dayPlant & machinery: 50 Lakhs
Working capital: -T.C.I: 348 Lakhs
Return: 49.00%Break even: 42.00%
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HIGH FRUCTOSE CORN SYRUP (HFCS)- Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue

Fructose is a simple monosaccharide found in many foods. It is a white solid that dissolves readily in water. Honey, tree fruits, berries, melons and some root vegetables, contain significant amounts of the fructose derivative sucrose (table sugar). Sucrose is a disaccharide derived from the condensation of glucose and fructose. Crystalline fructose and high-fructose corn syrup are often confused as the same product. Crystalline fructose, which is often produced from a fructose-enriched corn syrup, is indeed the monosaccharide. High-fructose corn syrup, however, is usually considered to be a mixture of nearly equal amounts of fructose and glucose. High fructose corn syrup provides sweetness intensity equivalent to sugar. High fructose corn syrup can replace sugar in one-for-one proportions. The sweetness profile of high fructose corn syrup enhances many fruit, citrus and spice flavors in beverages, bakery fillings and dairy products. High fructose corn syrup is composed of either 42 percent or 55 percent fructose, with the remaining sugars being primarily glucose and higher sugars. In terms of composition, high fructose corn syrup is nearly identical to table sugar (sucrose), which is composed of 50 percent fructose and 50 percent glucose. Glucose is one of the simplest forms of sugar that serves as a building block for most carbohydrates. Fructose is a simple sugar commonly found in fruits and honey. High fructose corn syrup is used in foods and beverages because of the many benefits it offers. In addition to providing sweetness at a level equivalent to sugar, High fructose corn syrup enhances fruit and spice flavors in foods such as yogurt and spaghetti sauces, gives chewy breakfast bars their soft texture and also protects freshness. High fructose corn syrup keeps products fresh by maintaining consistent moisture. The industry responses towards substitution of sugar by HFS are positive provided a) it does not interfere with the product quality; b) regular supply of HFS is ensured; c) its use offers a price advantage over sugar; d) it does not change colour on heating; e) preservative qualities for the products is as good as in the case of sugar; f) there is no objection in using HFS by FPO or other food related enforcement agencies. HFS can replace sugar in industrial and domestic applications. Among industries, the major consuming sectors include bakery, confectionery, processed foods, beverages, soft drinks, ice creams, baby foods. Now-a-days the demand for HFCS is increasing day by day, so there is wide scope for new entrepreneurs to venture into this project.
Plant capacity: 37500 MT/Annum (High Fructose Corn Syrup, 15000 MT/Anuum (Gluten)Plant & machinery: 2314 Lakhs
Working capital: -T.C.I: Cost of Project : 3430 Lakhs
Return: 46.00%Break even: 33.00%
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VERMICELLI, NOODLES AND CHERRY (TOOTI FRUITY)- Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities

Vermicelli, commonly known as "SAVAT" in India, is such an ancient symbol of festival. The vermicelli is in use since the early period of Indian civilization. Vermicelli nowadays is used by all community irrespective of their caste, religion and country. It is generally prepared at the occasion of Rakshabandhan or Rakhee by Hindus, by Muslim at Id, by Christians at the occasion of Good Friday and X-mass day. In India, vermicelli is made from plain wheat flour or maida but in most of the western countries, different formulations have seen used to make vermicelli or the like products. All raw materials, plant, and machineries are available indigenously and can be started on fairly cottage small scale. This industry gives a good amount of return and therefore is useful for all those new entrepreneurs who have little sum to invest. Noodles are a very important part of Indian and worldwide cooking. They are a staple ingredient in many recipes and a lot of signature dishes involve noodles. A noodle is a type of food with a thin and elongated shape made from unleavened dough that is cooked in a boiling liquid. There is a great variety of noodles, which vary according to their region of production, ingredients, shape or width, and manner of preparation. Depending upon the type, noodles may be dried or refrigerated before cooking. Noodles are eaten hot or cold, steamed, stir-fried, deep-fried, boiled, or served in a soup. For the nutritionally-inclined noodles are excellent sources of protein. Besides being low in calories, they are extremely high in complex carbohydrates. Instant noodles are dried or precooked noodles fused with oil, and often sold with or without a packet of flavoring. Dried noodles are usually eaten after being cooked or soaked in boiling water for 2 to 5 minutes, while precooked noodles can be reheated, or eaten straight from the packet. Tooti fruity is an Italian confection made with sliced fruit which has been candied or dried to preserve it. The fruit in tooti fruity is often brightly colored with various dyes to make it more attractive and it may be used in a variety of ways. The term “tooti fruity” generally means “all fruit”. Any fruit can be included in a tooti fruity mix if it can be dried well. Some common fruits include papaya, pineapple, mango, apricot, and grapefruit etc and many others can also be used, and sometimes nuts can also be included. It is used as an additive in ice-cream and some sweets but its major consumption is in paan masala and some fresheners or "Mukhwas". This product can be manufactured across the country but unfortunately there are very few producers and demand is increasing. Extruders are now used in a variety of applications, such as the manufacture of ready-to-eat breakfast cereals, pasta, noodles, meat analogues (nougats), filled snack products and pet food. It is also used in mechanical de-boning of meat and hops processing. Extruded products can be broadly categorized into products for human consumption, products for animal consumption, and biodegradable, non-consumable material. The instant noodle market estimated to be valued at Rs 5.5 billion and growing at 15%, has some major players, such as Nestle, Indo Nissan Foods, and International Best foods. The size of the packaged food market in India is estimated at US $10 billion and is expected to reach US $20 billion by 2014, while the share of packaged food in the food and grocery market is expected to touch 5 per cent by the same time. The overall size of the snack food market is estimated at Rs 45 to Rs 50 bn. The market is reported to be growing at 7 to 8% annually. The organized snacks category is sub-divided into the traditional segment (bhujia, chanachur and the like), Western segment (potato chips, cheese balls etc.) and the newly established finger snacks segment, which is an adaptation of traditional offerings in the western format. In the Rs 19 billion branded (organized) snacks market, constituting over 40% of the market by value, Frito-Lay is estimated to command a market share of 45%, followed by Haldiram at 27% and ITC at 16%. The branded snacks market accounted for 16% by value and 12% by volume sales in 2007. According to a projection by Euromonitor International, the branded snacks market is growing at a compounded annual growth rate of 14% and would reach a value of Rs 35 billion by 2012. The demand for extruded food is ever increasing. There is good scope for new entrepreneurs. Few Indian Major Players are as under: Glaxosmithkline Consumer Healthcare Ltd. Indo Nissin Foods Ltd. M T R Foods Pvt. Ltd. Nestle India Ltd. Om Oil & Flour Mills Ltd. Surya Agroils Ltd. Capacity Vermicelli 11250000/Annum (Each Pouches 200 gms) Noodles 3000000/Annum (Each Pouches 500 gms) Tooti Fruity 7500000/Annum (Each Pouches 100 gms)
Plant capacity: -Plant & machinery: 149 Lakhs
Working capital: -T.C.I: Cost of Project : 382 Lakhs
Return: 43.00%Break even: 67.00%
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  • One Lac / Lakh / Lakhs is equivalent to one hundred thousand (100,000)
  • One Crore is equivalent to ten million (10,000,000)
  • T.C.I is Total Capital Investment
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  • Caution: The project's cost, capacity and return are subject to change without any notice. Future projects may have different values of project cost, capacity or return.

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