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Honeycomb Paper Products: Investment Project Opportunity for Startups and Entrepreneurs (Honeycomb Paper Board, Honeycomb Paper Partition, Honeycomb Paper Pallets & Honeycomb 5 Ply Corrugated Boxes, Eco-friendly Honeycomb, Honeycomb Core

Wednesday, October 12, 2016

Honeycomb Paper Products: Investment Project Opportunity for Startups and Entrepreneurs (Honeycomb Paper Board, Honeycomb Paper Partition, Honeycomb Paper Pallets & Honeycomb 5 Ply Corrugated Boxes, Eco-friendly Honeycomb, Honeycomb Core, Packaging Material) Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue, Plant Economics, Production Schedule, Working Capital Requirement, plant layout, process flow sheet, Cost of Project, Projected Balance Sheets, Profitability Ratios, Break Even Analysis

 

Honeycomb is a lightweight, rugged protective packaging material. It will efficiently replace denser materials such as wood and plastic allowing for dramatic direct and indirect cost reductions. Not only will our honeycomb help you lower your cost of packaging (material and labor), but it will also assist you in shipping lighter loads hence saving on freight cost. Being a paper-based product, our honeycomb is easy to dispose of which provides recycling cost-savings.

Honeycomb Products is dedicated to providing the most environmentally friendly products for the shipping and packaging industry. As a product made from recycled paper and eco-friendly glue, it is a boon to the earth as a 100% bio-degradable, non polluting, eco-friendly material. Large scale usage of paper honeycomb can drastically boost a country’s aim of preserving the nature.

Paper honeycomb can also be used for packaging purpose as they are very efficient and flexible to use. Honeycomb packing keeps the goods secure at the time of transportation. Usage of honeycomb packing is highly advantageous than plastic, material as it could be reprocessed. Honeycomb packing keeps the product protected of rapid occurrences of water flows and firing. The global honeycomb paperboard packaging market to grow at a CAGR of 5.59% during the period 2016-2020.

Paper packaging industry, many products, mainly corrugated paper honeycomb paper and bump into three categories, derived from these three categories of paper packaging and include cardboard boxes, cartons, paper bags, paper cans, pulp molding, etc. Paper honeycomb pallets are solid yet lightweight, vermin-free, single-use pallets made from 100% recycled and environmental-friendly packaging paper.

The main use of honeycomb is in structural applications. This is because honeycomb sandwich panels are extremely efficient in stiffness-to-weight and strength-to-weight situations. Whenever light weight is a premium honeycomb sandwich construction is very difficult to beat. The use of honeycomb core structure finds application in the following areas :

·         Aircraft

·         Aerospace

·         Transportation

·         Building construction

·         Sporting equipment

 

With increasing trends to tighter tolerances and process optimization, the issue of moisture absorption by Honeycomb paper and the effect on its properties needs to be explained. Dimensional changes of Honeycomb paper due to moisture content are relatively small compared to other paper structures. Compared to film structures, however, these changes are significant and need to be taken into consideration at both the design and manufacturing stages.

Corrugated fiberboard has more than 100 years of history and features the advantages of low cost, light weight, ease of processing, high strength, and suitability for printing. Apart from meeting the demand for environmental protection by using corrugated fiberboard materials, the works on show at the exhibition also accommodated trends in the furniture design world, using bonding techniques or latch principles.As a whole it is a good project for new entrepreneurs to invest.

The Industry Trends:

·         High efficiency and eco-friendly options in every sector. Paper honeycomb compliments the trend in each of its applications.  

·         Acceptance and usage of light weight and eco-friendly materials for the construction and packaging industry is gaining momentum.

·         Protecting the environment by using biodegradable composite materials such as paper honeycomb is on high priority.

The global honeycomb paper market is expanding at the lucrative rate in the coming years. Honeycomb paper is the building and packing material. They are majorly used in common doors inside houses. It is made up of a layer of fiberglass, and the layer of honeycomb followed by another sheet of fiberglass. This paper is stronger than steel when compared pound for pound.

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https://goo.gl/K3bV9J

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Table of Contents

1.       Project Location

1.1.    District Profile & Geotechnical Site Characterization

1.1.1.General

1.1.2.Physical Characteristics

1.1.3.Map

1.1.4.Languages and Culture

1.1.5.Climate &Rainfall

1.1.6.Transportation and Communications

1.1.7.Economy & Industry

2.       Introduction

3.       Honeycomb Core

3.1.    Web Materials

4.       Honeycomb Types

5.       Honeycomb Structure

6.       Structural Applications

6.1.    Aircraft

6.2.    Aerospace

6.3.    Transportation

6.4.    Building Construction

6.5.    Sporting Equipment

6.6.    Other Honeycomb Applications

7.       Properties of Honeycomb Paper

8.       Market Survey

8.1.    Honeycomb Paper Products Way into the Furniture Market

8.2.    The Material of the Future

8.3.    Corrugated Fiberboard Furniture

9.       Manufacturing Methods of Honeycomb

10.   Honeycomb Paper

11.   Honeycomb Corrugated Board

12.   Honeycomb Core Wallboard Panel

13.   Honeycomb Core Selection

13.1.Materials Selection

13.2.Structural Considerations

14.   Folded Honeycombs

14.1.The Folded Honeycomb Concept

14.2.Continuous Core Production

15.   Corrosion Resistant Honeycomb

16.   Manufacturing Process of Corrugated Sheet

16.1.Materials and Method

17.   Process Flow Diagram of Corrugated Sheet

18.   Corrugated Composite Board

19.   Manufacturing Process of Corrugated Composite Board

20.   Process Flow Diagram of Corrugated Composite Board

21.   Honeycomb Corrugated Boxes

21.1.Optimal Combination of Raw Materials

22.   Forming Process of Corrugated Boxes

22.1.Optimization of Size and Proportion

22.2.Palletized Corrugated Packaging

22.3.Production Process

23.   Manufacturing Process of Corrugated Board

23.1.Process Description

24.   Manufacturing Process of Boxes

25.   Process Flow Diagram

25.1.Corrugated Boxes

25.2.Corrugated Board & Boxes

26.   Honeycomb Paper Pallets

27.   Manufacturing Process of Paper Pallets

28.   Process Flow Diagram

29.   Honeycomb Paper Partitions

30.   Manufacturing Process of Paper Partitions

30.1.Preparation of Resin Sheet

31.   Process Flow Diagram

32.   Environmental Considerations

33.   Suppliers of Plant & Machinery

34.   Suppliers of Raw Material

35.   Plant Layout

36.   Product, Machinery & Raw Material Photographs

36.1.Product Photographs

36.2.Machinery Photographs

36.3.Raw Material Photographs

37.   Quotation of Plant, Machinery and Equipments from Supplier

 

PROJECT FINANCIALS

·         Project at a Glance

Annexure

·         Assumptions for Profitability workings ….…………………………………………....................... 1

·         Plant Economics…………………………………………………………………………….................... 2

·         Production Schedule……………………………………………………………………….................... 3

·         Land & Building…………………………………………………………………………….................... 4

§  Factory Land & Building

§  Site Development Expenses

·         Plant & Machinery………………………………………………………………………….................... 5

§  Indigenous Machineries

§  Other Machineries (Miscellaneous, Laboratory etc.)

·         Other Fixed Assets………………………………………………………………………….................... 6

§  Furniture & Fixtures

§  Pre-operative and Preliminary Expenses

§  Technical Knowhow

§  Provision of Contingencies

·         Working Capital Requirement Per Month………………………………………………................. 7

§  Raw Material

§  Packing Material

§  Lab & ETP Chemical Cost

§  Consumable Store

·         Overheads Required Per Month and Per Annum ……………………………………................. .8

§  Utilities & Overheads (Power, Water and Fuel Expenses etc.)

§  Royalty and Other Charges

§  Selling and Distribution Expenses

·         Salary and Wages ……………………………………………………………………………................. 9

·         Turnover Per Annum ………………………………………………………………………................ 10

·         Share Capital…………………………………………………………………………………................ 11

§  Equity Capital

§  Preference Share Capital

 

•        Annexure 1            ::        Cost of Project and Means of Finance

•        Annexure 2            ::        Profitability and Net Cash Accruals

§  Revenue/Income/Realisation

§  Expenses/Cost of Products/Services/Items

§  Gross Profit

§  Financial Charges    

§  Total Cost of Sales

§  Net Profit After Taxes

§  Net Cash Accruals

 

•        Annexure 3            ::        Assessment of Working Capital requirements

§  Current Assets

§  Gross Working Capital

§  Current Liabilities

§  Net Working Capital

§  Working Note for Calculation of Work-in-process

 

•        Annexure 4            ::        Sources and Disposition of Funds

•        Annexure 5            ::        Projected Balance Sheets

§  ROI (Average of Fixed Assets)

§  RONW (Average of Share Capital)

§  ROI (Average of Total Assets)

 

•        Annexure 6            ::        Profitability ratios

§  D.S.C.R

§  Earnings Per Share (EPS)

§  Debt Equity Ratio

 

•        Annexure 7            ::        Break-Even Analysis

§  Variable Cost & Expenses

§  Semi-Variable/Semi-Fixed Expenses

§  Profit Volume Ratio (PVR)

§  Fixed Expenses / Cost 

§  B.E.P

 

•        Annexure 8 to 11   ::        Sensitivity Analysis-Price/Volume

§  Resultant N.P.B.T

§  Resultant D.S.C.R

§  Resultant PV Ratio

§  Resultant DER

§  Resultant ROI

§  Resultant BEP

 

•        Annexure 12          ::        Shareholding Pattern and Stake Status

§  Equity Capital

§  Preference Share Capital

 

•        Annexure 13          ::        Quantitative Details-Output/Sales/Stocks

§  Determined Capacity P.A of Products/Services

§  Achievable Efficiency/Yield % of Products/Services/Items 

§  Net Usable Load/Capacity of Products/Services/Items   

§  Expected Sales/ Revenue/ Income of Products/ Services/ Items   

 

•        Annexure 14          ::        Product wise domestic Sales Realisation

•        Annexure 15          ::        Total Raw Material Cost

•        Annexure 16          ::        Raw Material Cost per unit

•        Annexure 17          ::        Total Lab & ETP Chemical Cost

•        Annexure 18          ::        Consumables, Store etc.

•        Annexure 19          ::        Packing Material Cost

•        Annexure 20          ::        Packing Material Cost Per Unit

•        Annexure 21          ::        Employees Expenses

•        Annexure 22          ::        Fuel Expenses

•        Annexure 23          ::        Power/Electricity Expenses

•        Annexure 24          ::        Royalty & Other Charges

•        Annexure 25          ::        Repairs & Maintenance Expenses

•        Annexure 26          ::        Other Manufacturing Expenses

•        Annexure 27          ::        Administration Expenses

•        Annexure 28          ::        Selling Expenses

•        Annexure 29          ::        Depreciation Charges – as per Books (Total)

•        Annexure 30          ::        Depreciation Charges – as per Books (P & M)

•        Annexure 31          ::        Depreciation Charges - as per IT Act WDV (Total)

•        Annexure 32          ::        Depreciation Charges - as per IT Act WDV (P & M)

•        Annexure 33          ::        Interest and Repayment - Term Loans

•        Annexure 34          ::        Tax on Profits

•        Annexure 35          ::        Projected Pay-Back Period And IRR

 

Source: NPCS Team


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