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Production of Ethanol from Molasses, Sugar Cane Molasses based Ethanol Industry, Ethanol from Molasses Industry, Spent Wash Treatment, Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey

Thursday, September 22, 2016

Production of Ethanol from Molasses, Sugar Cane Molasses based Ethanol Industry, Ethanol from Molasses Industry,  Spent Wash Treatment, Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue, Plant Economics, Production Schedule, Working Capital Requirement, Plant Layout, Process Flow Sheet, Cost of Project, Projected Balance Sheets, Profitability Ratios, Break Even Analysis

 

Government working on new ethanol policy to boost production

 In its bid to increase use of ethanol and other alternate fuel for transportation, government will come out with a new ethanol policy focusing on producing more ethanol within a month. Against the present annual demand of about 460 crore litres annually for different purposes, only 250 crore litres is available in the country. Government sources said that in order to meet the 10% blending of ethanol in petrol, at least 260 crore litre is required every year. Another 80 crore litre is required for using them in making chemicals and about 120 crore is needed for distilleries. "But the annual availability is only 250.

Ethanol, also known as ethyl alcohol, drinking alcohol or grain alcohol, is a flammable, colorless, mildly toxic chemical compound, and is best known as the alcohol found in alcoholic beverages. Natural energy resources such as petroleum and coal have been consumed at high rates over the last decades. The heavy reliance of the modern economy on these fuels is bound to end, due to their environmental impact (and the corresponding pressure of society) and to the fact that they might eventually run out. Therefore, alternative resources such as ethanol are becoming more important. In common usage, it is often referred to simply as alcohol. Its molecular formula is variously represented as EtOH, CH3CH2OH and C2H5OH or as its empirical formula C2H6O (which it shares with dimethyl ether).Ethanol can be prepared by the fermentation of molasses. Molasses is the mother liquor left after the crystallization of sugarcane juice. It is a dark coloured viscous liquid.

On industrial scale, ethanol can be prepared by the fermentation of molasses. Molasses is the mother liquor left after the crystallization of sugarcane juice. It is a dark coloured viscous liquid. Molasses contains about 60% fermentable sugar.

Ethanol is a volatile, flammable, clear, colourless liquid. Ethanol is a good sovent. It is also used as a germicide, beverage, antifreeze, fuel, depressant and chemical intermediate. It can be made by the fermentation process of material that contains sugar or from the compound which can be converted to sugar.

The present average alcohol production from molasses in the country is around 2500 million liters per annum. However, wide variation in ethanol production is observed over the last few years, due to the fluctuation in sugarcane production. In India alcohol is largely produced in the form of either i) Rectified Spirit (RS) (95 to96 % v/v ethanol) which is mainly used for industrial applications in the form of Ordinary Denatured Spirit (ODS) or Special Denatured Spirit (SDS), ii) Extra Neutral Alcohol (ENA) (96 % v/v ethanol) mainly used for manufacture of potable liquors and iii) Fuel Ethanol or Absolute Alcohol (AA) (99.8 % v/v) mainly used for blending with petrol.

Present consumption of ethanol in the potable, Chemical and other sectors (excluding for petrol blending) is about 1800 million liters per annum. Therefore, the net availability of ethanol for Fuel blending is about 700 million liters per annum. However, at the current levels of petroleum consumption, Ethanol requirement for5% blending is about 1100 million liters per annum and for 10% blending it is 2200 million liters per annum. It is learnt that Oil companies are able to provide about 440 million liters of ethanol as against the 1100 million liters target for the 5% mix.

Growth Drivers

The growth drivers for Fuel Ethanol for blending it with Petrol and diesel are as under:

·         Growth of Vehicle population in the country, especially in urban areas.

·         Price of petroleum crude in the international market and its effect on refinery end productprices in domestic market, particularly on prices of Petrol and Diesel to end consumers Vs Ethanol (Power Alcohol) prices in domestic market.

·         Pressure on state and central governments for making strict laws regarding vehicular emissions.

·         Governments’ policy and commitment to give a cleaner environment to coming generation and reduce CO2 emission level in urban areas to overcome greenhouse effect in these areas.

·         Demand of Ethanol by other consuming industries including as potable alcohol. Theavailability of alternate raw materials at cheaper rate for alcohol based chemical industries

With growing population, rising demand for automobiles, increasing disposable income, environment friendly nature, lower cost compared to the traditional fuel and several benefits offered by ethanol, the demand for global ethanol market is expected to show significant growth during the forecast period and especially in automobile industry.

 

Few Indian Major Players are as under:-

Amines & Plasticizers Ltd.

Ammana Bio Pharma Ltd.

Athani Farmers' Sugar Factory Ltd.

Baramati Agro Ltd.

Bhuvan Tripura Inds. Ltd.

Dhampur Sugar Mills Ltd.

Dwarikesh Sugar Inds. Ltd.

Empee Sugars & Chemicals Ltd.

Gangamai Industries & Constructions Ltd.

Godavari Biorefineries Ltd.

H P C L Biofuels Ltd.

Hico Products Ltd.

Jeypore Sugar Co. Ltd.

K M Sugar Mills Ltd.

Natural Sugar & Allied Inds. Ltd.

Parrys Sugar Industries Ltd.

Purti Power & Sugar Ltd.

RadicoKhaitan Ltd.

Shree Renuka Sugars Ltd.

Sri Sarvaraya Sugars Ltd.

X L Energy Ltd.

 

 

Table of Contents

1.      Project Location

1.1.    District Profile & Geotechnical Site Characterization

1.1.1.  General

1.1.2.  Location & Geographical Area

1.1.3.  Topography

1.1.4.  Administrative set up

1.1.5.  Map

1.1.6.  Industry at a Glance

2.       Introduction

3.       Uses

3.1.    Ethanol as a Fuel

4.       Properties

5.       Market Survey

5.1.    Ethanol

5.2.    Demand and Supply of Ethanol in India

5.3.    Demand for Ethanol

5.4.    The Potable Alcohol Industry in India

5.5.    The Chemical Alcohol-based Industry in India

5.6.    Demand Supply for Ethanol

5.7.    Economics of the Biogas Plant of Sulzer’s Design

6.       Financials & Comparison of Major Indian Players/Companies

6.1.    About Financial Statements of CMIE Database

6.2.    Profits & Appropriations

6.3.    Total Liabilities

6.4.    Total Assets

6.5.    Net Cash Flow from Operating Activities

6.6.    Section – I

6.6.1.Name of Company with Contact Details

6.6.2.Name of Director(s)

6.6.3.Plant Capacity

6.6.4.Location of Plant

6.6.5.Name of Raw Material(S) Consumed with Quantity & Cost

6.6.6.Capital Expenditure Projects

6.7.    Section – II

6.7.1.Income & Expenditure

6.7.2.Profits

6.7.3.Forex Transaction

6.7.4.Liabilities

6.7.5.Assets

6.7.6.Growth in Income & Expenditure

6.7.7.Growth in Assets & Liabilities

6.7.8.Liquidity Ratios

6.7.9.Profitability Ratio

6.7.10.    Cash Flow

6.7.11.    Cost as % ge of sales

6.7.12.    Return Ratios

6.7.13.    Structure of Assets & Liabilities (%)

6.7.14.    Working Capital & Turnover Ratios

7.       Export &Import Statistics Data of India

7.1.    Export Statistics Data Ethanol

7.2.    Import Statistics Data Ethanol

8.       Present Manufacturers

9.       Manufacturing Process

10.   Process Flow Diagram

11.   Suppliers of Plant & Machinery

12.   Suppliers of Raw Material

13.   Product & Machinery Photographs

13.1.Product Photographs

13.2.Raw Material Photographs

13.3.Machinery Photographs

14.   Plant Layout

 

PROJECT FINANCIALS

·         Project at a Glance

Annexure

·         Assumptions for Profitability workings ….…………………………………………....................... 1

·         Plant Economics…………………………………………………………………………….................... 2

·         Production Schedule……………………………………………………………………….................... 3

·         Land & Building…………………………………………………………………………….................... 4

§  Factory Land & Building

§  Site Development Expenses

·         Plant & Machinery………………………………………………………………………….................... 5

§  Indigenous Machineries

§  Other Machineries (Miscellaneous, Laboratory etc.)

·         Other Fixed Assets………………………………………………………………………….................... 6

§  Furniture & Fixtures

§  Pre-operative and Preliminary Expenses

§  Technical Knowhow

§  Provision of Contingencies

·         Working Capital Requirement Per Month………………………………………………................. 7

§  Raw Material

§  Packing Material

§  Lab & ETP Chemical Cost

§  Consumable Store

·         Overheads Required Per Month and Per Annum ……………………………………................. .8

§  Utilities & Overheads (Power, Water and Fuel Expenses etc.)

§  Royalty and Other Charges

§  Selling and Distribution Expenses

·         Salary and Wages ……………………………………………………………………………................. 9

·         Turnover Per Annum ………………………………………………………………………................ 10

·         Share Capital…………………………………………………………………………………................ 11

§  Equity Capital

§  Preference Share Capital

 

 

•        Annexure 1            ::        Cost of Project and Means of Finance

•        Annexure 2            ::        Profitability and Net Cash Accruals

§  Revenue/Income/Realisation

§  Expenses/Cost of Products/Services/Items

§  Gross Profit

§  Financial Charges    

§  Total Cost of Sales

§  Net Profit After Taxes

§  Net Cash Accruals

 

•        Annexure 3            ::        Assessment of Working Capital requirements

§  Current Assets

§  Gross Working Capital

§  Current Liabilities

§  Net Working Capital

§  Working Note for Calculation of Work-in-process

 

•        Annexure 4            ::        Sources and Disposition of Funds

•        Annexure 5            ::        Projected Balance Sheets

§  ROI (Average of Fixed Assets)

§  RONW (Average of Share Capital)

§  ROI (Average of Total Assets)

 

•        Annexure 6            ::        Profitability ratios

§  D.S.C.R

§  Earnings Per Share (EPS)

§  Debt Equity Ratio

 

•        Annexure 7            ::        Break-Even Analysis

§  Variable Cost & Expenses

§  Semi-Variable/Semi-Fixed Expenses

§  Profit Volume Ratio (PVR)

§  Fixed Expenses / Cost 

§  B.E.P

 

•        Annexure 8 to 11   ::        Sensitivity Analysis-Price/Volume

§  Resultant N.P.B.T

§  Resultant D.S.C.R

§  Resultant PV Ratio

§  Resultant DER

§  Resultant ROI

§  Resultant BEP

 

•        Annexure 12          ::        Shareholding Pattern and Stake Status

§  Equity Capital

§  Preference Share Capital

 

•        Annexure 13          ::        Quantitative Details-Output/Sales/Stocks

§  Determined Capacity P.A of Products/Services

§  Achievable Efficiency/Yield % of Products/Services/Items 

§  Net Usable Load/Capacity of Products/Services/Items   

§  Expected Sales/ Revenue/ Income of Products/ Services/ Items   

 

•        Annexure 14          ::        Product wise domestic Sales Realisation

•        Annexure 15          ::        Total Raw Material Cost

•        Annexure 16          ::        Raw Material Cost per unit

•        Annexure 17          ::        Total Lab & ETP Chemical Cost

•        Annexure 18          ::        Consumables, Store etc.

•        Annexure 19          ::        Packing Material Cost

•        Annexure 20          ::        Packing Material Cost Per Unit

•        Annexure 21          ::        Employees Expenses

•        Annexure 22          ::        Fuel Expenses

•        Annexure 23          ::        Power/Electricity Expenses

•        Annexure 24          ::        Royalty & Other Charges

•        Annexure 25          ::        Repairs & Maintenance Expenses

•        Annexure 26          ::        Other Manufacturing Expenses

•        Annexure 27          ::        Administration Expenses

•        Annexure 28          ::        Selling Expenses

•        Annexure 29          ::        Depreciation Charges – as per Books (Total)

•        Annexure 30          ::        Depreciation Charges – as per Books (P & M)

•        Annexure 31          ::        Depreciation Charges - as per IT Act WDV (Total)

•        Annexure 32          ::        Depreciation Charges - as per IT Act WDV (P & M)

•        Annexure 33          ::        Interest and Repayment - Term Loans

•        Annexure 34          ::        Tax on Profits

•        Annexure 35          ::        Projected Pay-Back Period And IRR

 

See more

https://goo.gl/3eQ6PX

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https://goo.gl/1N47Rn

 

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Source: NPCS Team


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