Automatic Bread and Biscuit Plant, Bakery Products, Flour-based Food Products, Biscuits Baking Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue, Plant Economics, Production Schedule, Working Capital Requirement, Plant Layout, Process Flow Sheet, Cost of Project, Projected Balance Sheets, Profitability Ratios, Break Even Analysis

 

Bread is most consumable wheat based bakery product. It contains high nutritive value. This is easy to digest therefore, its consumption is increasing very fast. Biscuits appear to have been first manufactured in India more than three centuries ago. With the development of biscuits came the development of several other products. Indian bakery industry is spreaded over all small scale, large scale and household sectors. Bread is manufactured through fermentation and baking process. The manufacturing process and techniques are so simple that they can easily be adopted for production at any level. Bakery products in India are now in common use. Biscuit is a solid product. It is crispy in taste. It is estimated to enjoy around 37% share by volume and 75% by value of the bakery industry. There is a good scope for new entrepreneurs to venture into this field.

The two major bakery products, biscuits and bread, account for 82% of all bakery production. The unorganized sector accounts for about half of the total biscuit production. It accounts for 85% of the total bread production and around 90% of the other bakery products (pastries, cakes, buns, rusks) estimated at 750,000 tonne.

The Indian biscuit market is estimated at around 2 mn tonne per annum of which the unorganized sector accounts for over 50% of the market share. The unorganized sector has some 30,000 small and tiny bakeries. The organized industry includes two large units, about 50 medium scale and approximately 2,500 small scale industry (SSI) units manufacturing biscuits and other bakery products.

Biscuits enjoy some 37% share by volume and 75% by value of the bakery industry. The organized sector caters to the medium and premium segments, which are relatively less price-sensitive. The organized sector is unable to compete due to the excise advantage enjoyed by the sector. The size of the bread market was estimated at close to Rs. 17 bn. A limited number of producers in the organized industry is supplemented by a large number of units in the unorganized sector.

The bakery industry in India is mainly popular in the states of Andhra Pradesh, Maharashtra, West Bengal, Karnataka, Tamil Nadu and Kerala. Around 60% of production takes place in the unorganized sector. There are around 2 mn unorganized bakeries in the country, comprising small bakery units, cottage and household type manufacturing. The organized sector consists of large, medium and small-scale manufacturers producing bread and biscuits. The market size for the bakery industry in India is expected to reach 47 bn by 2015 with a growth of 50-60 % per annum.The estimated size of the organized bread industry is about 50 bn and is growing at a rapid rate of 14-15% per year.

The bakery market in India is estimated at more than INR 210 billion and is still the cheapest form of ready‐to‐eat food. The bakery industry is one of the largest among the processed food industries in India. In fact, India is the second largest producer of biscuits after the U.S. The two major bakery products, viz. bread and biscuits account for 90 percent of the total bakery products. The annual production of bakery products (organized sector), which includes bread, biscuits, pastries, cakes, buns, rusk etc., is estimated at 4.7 million tonnes.

 

Table of Contents

 

1.       Project Location

1.1.    District Profile & Geotechnical Site Characterization

1.1.1.General

1.1.2.Location & Geographical Area

1.1.3.Topography

1.1.4.Administrative set up

1.1.5.Map

1.1.6.Industryat a Glance

2.       Introduction

3.       Bakery Development

4.       Properties

5.       Uses and Applications

6.       B.I.S. Specifications

6.1.    Requirement for White Bread

6.2.    Requirements of Milk Bread

6.3.    Requirements for Biscuits

6.4.    Test of Bakery Products

6.5.    Sampling of Bakery Products

7.       Market Survey

7.1.    Biscuits Demand: Past & Future

7.2.    Bread Demand: Past & Future

7.3.    Market Structure

7.4.    Market Growth Rates

7.5.    Product Variation

7.6.    Leading Brands:

8.       1.  Financials & Comparison Of Major Indian Players/Companies

8.1.    About Financial Statements of CMIE Database

8.2.    Profits & Appropriations

8.3.    Total Liabilities

8.4.    Total Assets

8.5.    Net Cash Flow from Operating Activities

8.6.    Section – I

8.6.1.   Name of the company with contact details

8.6.2.   Name of Director(S)

8.6.3.   Plant Capacity

8.6.4.   Location of Plant

8.6.5.   Name of Raw Material(S) Consumed With Quantity & Cost

8.7.    Section – II

8.7.1.   Assets

8.7.2.   Cash Flow

8.7.3.   Cost as % Ge of Sales

8.7.4.   Forex Transaction

8.7.5.   Growth in Assets & Liabilities

8.7.6.   Growth in Income & Expenditure

8.7.7.   Income & Expenditure

8.7.8.   Liabilities

8.7.9.   Liquidity Ratios

8.7.10.                                                                                                                                                                                                                                                                          Profitability Ratio

8.7.11.                                                                                                                                                                                                                                                                          Profits

8.7.12.                                                                                                                                                                                                                                                                          Return Ratios

8.7.13.                                                                                                                                                                                                                                                                          Structure of Assets & Liabilities (%)

8.7.14.                                                                                                                                                                                                                                                                          Working Capital & Turnover Ratios

9.       Export & Import Statistics Data of India

9.1.    Export Statistics on Bakery Product

9.2.    Import Statistics Data on Bakery Product

9.3.    Export Statistics Data on Biscuit

9.4.    Import Statistics Data on Biscuit

9.5.    Export Statistics Data on Bread

9.6.    Import Statistics Data on Bread

10.   Process of Manufacture with Formulation

10.1.Bread

11.   Bread Manufacturing Process Flow Sheet

12.   Buns Manufacturing Process

13.   Buns Manufacturing Process Flow Chart

14.   Manufacturing Process of Cakes

14.1.Different Formulations of Cakes

14.2.Manufacturing Process

15.   Manufacturing Process Flow Sheet of Cakes

16.   Manufacturing Process of Dough Nuts

16.1.Formulation of Doughnut

16.2.Process of Doughnut

17.   Process Flow Sheet of Dough Nut

18.   Manufacturing Process of Rusk

18.1.Formulation of Bread Rusk

19.   Manufacturing Process of Biscuits & Cookies

19.1.Process of Manufacturing

19.2.Formulations of Biscuits

20.   Process Flow Diagram of Biscuits

21.   Cookies Manufacturing Process

21.1.Functions of the Ingredients

21.2.Types of Cookies

22.   Cookies Manufacturing Process Flow Sheet

23.   Suppliers of Raw Material

24.   Suppliers of Plant & Machinery

25.   Machinery, Raw Material & Product Photographs

25.1.Machinery Photographs

25.2.Raw Material Photographs

25.3.Product Photographs

26.   Plant Layout

 

PROJECT FINANCIALS

·         Project at a Glance

Annexure

·         Assumptions for Profitability workings ….…………………………………………....................... 1

·         Plant Economics…………………………………………………………………………….................... 2

·         Production Schedule……………………………………………………………………….................... 3

·         Land & Building…………………………………………………………………………….................... 4

§  Factory Land & Building

§  Site Development Expenses

·         Plant & Machinery………………………………………………………………………….................... 5

§  Indigenous Machineries

§  Other Machineries (Miscellaneous, Laboratory etc.)

·         Other Fixed Assets………………………………………………………………………….................... 6

§  Furniture & Fixtures

§  Pre-operative and Preliminary Expenses

§  Technical Knowhow

§  Provision of Contingencies

·         Working Capital Requirement Per Month………………………………………………................. 7

§  Raw Material

§  Packing Material

§  Lab & ETP Chemical Cost

§  Consumable Store

·         Overheads Required Per Month and Per Annum ……………………………………................. .8

§  Utilities & Overheads (Power, Water and Fuel Expenses etc.)

§  Royalty and Other Charges

§  Selling and Distribution Expenses

·         Salary and Wages ……………………………………………………………………………................. 9

·         Turnover Per Annum ………………………………………………………………………................ 10

·         Share Capital…………………………………………………………………………………................ 11

§  Equity Capital

§  Preference Share Capital

 

•        Annexure 1            ::        Cost of Project and Means of Finance

•        Annexure 2            ::        Profitability and Net Cash Accruals

§  Revenue/Income/Realisation

§  Expenses/Cost of Products/Services/Items

§  Gross Profit

§  Financial Charges    

§  Total Cost of Sales

§  Net Profit After Taxes

§  Net Cash Accruals

 

•        Annexure 3            ::        Assessment of Working Capital requirements

§  Current Assets

§  Gross Working Capital

§  Current Liabilities

§  Net Working Capital

§  Working Note for Calculation of Work-in-process

 

•        Annexure 4            ::        Sources and Disposition of Funds

•        Annexure 5            ::        Projected Balance Sheets

§  ROI (Average of Fixed Assets)

§  RONW (Average of Share Capital)

§  ROI (Average of Total Assets)

 

•        Annexure 6            ::        Profitability ratios

§  D.S.C.R

§  Earnings Per Share (EPS)

§  Debt Equity Ratio

 

•        Annexure 7            ::        Break-Even Analysis

§  Variable Cost & Expenses

§  Semi-Variable/Semi-Fixed Expenses

§  Profit Volume Ratio (PVR)

§  Fixed Expenses / Cost 

§  B.E.P

 

•        Annexure 8 to 11   ::        Sensitivity Analysis-Price/Volume

§  Resultant N.P.B.T

§  Resultant D.S.C.R

§  Resultant PV Ratio

§  Resultant DER

§  Resultant ROI

§  Resultant BEP

 

•        Annexure 12          ::        Shareholding Pattern and Stake Status

§  Equity Capital

§  Preference Share Capital

 

•        Annexure 13          ::        Quantitative Details-Output/Sales/Stocks

§  Determined Capacity P.A of Products/Services

§  Achievable Efficiency/Yield % of Products/Services/Items 

§  Net Usable Load/Capacity of Products/Services/Items   

§  Expected Sales/ Revenue/ Income of Products/ Services/ Items   

 

•        Annexure 14          ::        Product wise domestic Sales Realisation

•        Annexure 15          ::        Total Raw Material Cost

•        Annexure 16          ::        Raw Material Cost per unit

•        Annexure 17          ::        Total Lab & ETP Chemical Cost

•        Annexure 18          ::        Consumables, Store etc.

•        Annexure 19          ::        Packing Material Cost

•        Annexure 20          ::        Packing Material Cost Per Unit

•        Annexure 21          ::        Employees Expenses

•        Annexure 22          ::        Fuel Expenses

•        Annexure 23          ::        Power/Electricity Expenses

•        Annexure 24          ::        Royalty & Other Charges

•        Annexure 25          ::        Repairs & Maintenance Expenses

•        Annexure 26          ::        Other Manufacturing Expenses

•        Annexure 27          ::        Administration Expenses

•        Annexure 28          ::        Selling Expenses

•        Annexure 29          ::        Depreciation Charges – as per Books (Total)

•        Annexure 30          ::        Depreciation Charges – as per Books (P & M)

•        Annexure 31          ::        Depreciation Charges - as per IT Act WDV (Total)

•        Annexure 32          ::        Depreciation Charges - as per IT Act WDV (P & M)

•        Annexure 33          ::        Interest and Repayment - Term Loans

•        Annexure 34          ::        Tax on Profits

•        Annexure 35          ::        Projected Pay-Back Period And IRR

 

 

 

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