Corrugated Galvanized Sheet, Corrugated Galvanised Iron (CGI) Sheets, Pressure Steel Sheet, Corrugated Utility Gauge Galvanized Steel Roof Panel, Corrugated Metal Roofing Sheets Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue, Plant Economics, Production Schedule, Working Capital Requirement, Plant Layout, Process Flow Sheet, Cost of Project, Projected Balance Sheets, Profitability Ratios, Break Even Analysis

 

Galvanized Corrugated Sheets are manufactured using best grade steel and is widely applied in construction industry. Galvanized Corrugated Sheets have excellent corrosion resistance, these Sheets have become the most preferred material for various construction purposes, particularly roofing and walling.  

The demand for corrugated iron sheet depends mainly on the performance of its end-user (i.e. the construction sector or more specifically the building construction sector). Therefore, the demand for the products under consideration is a derived demand, which depends directly on themperformance of its major end – user. The construction sector of the country has undergone tremendous changes and development in recent years. The contribution of the construction sector to the GDP during the period 2001 – 2010 have been growing at annual average growth rate of 13 percent which is above the average annual growth rate of real GDP during the period under consideration (11.4 %), indicating a rise in the share of the construction sector within the overall economy. Moreover, during the GTP period (2010 – 2015), the construction sector is expected to grow at annual average growth rate of 20%.

 

Uses and Applications

The corrugated galvanized iron sheets are extensively used in various fields e.g. industries sheds, dairy farm sheds, poultry farm sheds etc. for roofing purpose. In recent years, a lot of multi scale projects have taken up the Indian industry by a storm and these levels have given a larger scope for steel companies. The galvanised plain coils / sheets and corrugated sheets (GP/GC) are value - added steel products which are tough, sturdy, light weight, bright and corrosion resistant. In India these are produced in the thickness range of 0.15 mm to 2.0 mm and width range of 800 mm to 1560 mm. The function of the zinc layer is mainly three fold: To retain the steel intact with its full initial strength; to provide the surface a more pleasing appearance and to increase the life of any suitable organic finishing system applied over it.

Market Survey

There is always a need for galvanized sheets, rollers, and other varieties of pressed sheets that make up the steel industry. The construction process needless to say remains the same but has new implementations that are adapted from the western counterparts. Steel manufacturers are now in demand for infrastructure and automobile sectors as well, thus widening their scope of development. The recent growth of these newly developed industries has given a new lease of hope to steel developers. This sudden splurge of industrial growth has honed the success of the leading steel companies in India. Roofing industry in India is preparing for the next generation of ambitious projects. That roofing is an important component of the construction industry is evident from the fact that it accounts for over 25 per cent of the total building construction cost. There are many roofing options in the Indian roofing sector, such as asbestos cement fibre sheets, corrugated galvanised iron sheets. Growth in the infrastructure and industrial segment has been a major demand driver for roof and wall cladding industry. It has registered a double digit growth over past three years and the future of this industry is also looking bright considering the low steel penetration and high demand in construction industry. Major shift is observed from clay tiles and conventional roofing system to metal cladding solution. Customers are looking for architectural solution which provides innovative shapes such as convex, concave in addition to new attractive colors. The future of roof and wall cladding industry is bright considering the low steel penetration and high demand in construction industry.

 

Few Major Players are as under:-

Bharat Berg Ltd.

National Steel & Agro Inds. Ltd.

Ram Krishan Kulwant Rai Enterprises Ltd.

Sipta Coated Steels Ltd.

 

Table of Contents

 

 

1.       Project Location

1.1.    City Profile & Geotechnical Site Characterization

1.1.1.General

1.1.2.Map

1.1.3.Physical Characteristics

1.1.4.Climate and Rainfall

1.1.5.Transportation and Communications

1.1.6.Economy and Industry

2.       Introduction

3.       Properties

4.       Uses & Applications

5.       Market Survey

6.       Financials & Comparison of Major Indian Players/Companies

6.1.    About Financial Statements of CMIE Database

6.2.    Profits & Appropriations

6.3.    Total Liabilities

6.4.    Total Assets

6.5.    Net Cash Flow from Operating Activities

6.6.    Section – I

6.6.1.Name of Company with Contact Details

6.6.2.Name of Director(S)

6.6.3.Plant Capacity

6.6.4.Location of Plant

6.6.5.Name of Raw Material(S) Consumed with Quantity & Cost

6.7.    Section – II

6.7.1.Assets

6.7.2.Cash Flow

6.7.3.Cost as % Ge of Sales

6.7.4.Forex Transaction

6.7.5.Growth in Assets & Liabilities

6.7.6.Growth in Income & Expenditure

6.7.7.Income & Expenditure

6.7.8.Liabilities

6.7.9.Liquidity Ratios

6.7.10.    Profitability Ratio

6.7.11.    Profits

6.7.12.    Return Ratios

6.7.13.    Structure of Assets & Liabilities (%)

6.7.14.    Working Capital & Turnover Ratios

7.       Export & Import Statistics Data of India

7.1.    Export Statistics Data Corrugated Galvanised Sheet

7.2.    Import Statistics Data Corrugated Galvanised Sheet

8.       Present Manufacturers

9.       B.I.S. Specifications

10.   Manufacturing Process

10.1.Basic Raw Materials Required

10.2.Basic Plant & Machinery Required

10.3.Process

11.   Process Flow Diagram

11.1.Process Flow Sheet

12.   Suppliers of Plant & Machinery

13.   Suppliers of Raw Material

14.   Plant Layout

15.   Product, Machinery Photographs

15.1.Product Photographs

15.2.Machinery Photographs

16.   Quotation of Plant, Machinery and Equipments from Supplier

PROJECT FINANCIALS

·         Project at a Glance

Annexure

·         Assumptions for Profitability workings ….…………………………………………....................... 1

·         Plant Economics…………………………………………………………………………….................... 2

·         Production Schedule……………………………………………………………………….................... 3

·         Land & Building…………………………………………………………………………….................... 4

§  Factory Land & Building

§  Site Development Expenses

·         Plant & Machinery………………………………………………………………………….................... 5

§  Indigenous Machineries

§  Other Machineries (Miscellaneous, Laboratory etc.)

·         Other Fixed Assets………………………………………………………………………….................... 6

§  Furniture & Fixtures

§  Pre-operative and Preliminary Expenses

§  Technical Knowhow

§  Provision of Contingencies

·         Working Capital Requirement Per Month………………………………………………................. 7

§  Raw Material

§  Packing Material

§  Lab & ETP Chemical Cost

§  Consumable Store

·         Overheads Required Per Month and Per Annum ……………………………………................. .8

§  Utilities & Overheads (Power, Water and Fuel Expenses etc.)

§  Royalty and Other Charges

§  Selling and Distribution Expenses

·         Salary and Wages ……………………………………………………………………………................. 9

·         Turnover Per Annum ………………………………………………………………………................ 10

·         Share Capital…………………………………………………………………………………................ 11

§  Equity Capital

§  Preference Share Capital

 

 

•        Annexure 1            ::        Cost of Project and Means of Finance

•        Annexure 2            ::        Profitability and Net Cash Accruals

§  Revenue/Income/Realisation

§  Expenses/Cost of Products/Services/Items

§  Gross Profit

§  Financial Charges    

§  Total Cost of Sales

§  Net Profit After Taxes

§  Net Cash Accruals

 

•        Annexure 3            ::        Assessment of Working Capital requirements

§  Current Assets

§  Gross Working Capital

§  Current Liabilities

§  Net Working Capital

§  Working Note for Calculation of Work-in-process

 

•        Annexure 4            ::        Sources and Disposition of Funds

•        Annexure 5            ::        Projected Balance Sheets

§  ROI (Average of Fixed Assets)

§  RONW (Average of Share Capital)

§  ROI (Average of Total Assets)

 

•        Annexure 6            ::        Profitability ratios

§  D.S.C.R

§  Earnings Per Share (EPS)

§  Debt Equity Ratio

 

•        Annexure 7            ::        Break-Even Analysis

§  Variable Cost & Expenses

§  Semi-Variable/Semi-Fixed Expenses

§  Profit Volume Ratio (PVR)

§  Fixed Expenses / Cost 

§  B.E.P

 

•        Annexure 8 to 11   ::        Sensitivity Analysis-Price/Volume

§  Resultant N.P.B.T

§  Resultant D.S.C.R

§  Resultant PV Ratio

§  Resultant DER

§  Resultant ROI

§  Resultant BEP

 

•        Annexure 12          ::        Shareholding Pattern and Stake Status

§  Equity Capital

§  Preference Share Capital

 

•        Annexure 13          ::        Quantitative Details-Output/Sales/Stocks

§  Determined Capacity P.A of Products/Services

§  Achievable Efficiency/Yield % of Products/Services/Items 

§  Net Usable Load/Capacity of Products/Services/Items   

§  Expected Sales/ Revenue/ Income of Products/ Services/ Items   

 

•        Annexure 14          ::        Product wise domestic Sales Realisation

•        Annexure 15          ::        Total Raw Material Cost

•        Annexure 16          ::        Raw Material Cost per unit

•        Annexure 17          ::        Total Lab & ETP Chemical Cost

•        Annexure 18          ::        Consumables, Store etc.

•        Annexure 19          ::        Packing Material Cost

•        Annexure 20          ::        Packing Material Cost Per Unit

•        Annexure 21          ::        Employees Expenses

•        Annexure 22          ::        Fuel Expenses

•        Annexure 23          ::        Power/Electricity Expenses

•        Annexure 24          ::        Royalty & Other Charges

•        Annexure 25          ::        Repairs & Maintenance Expenses

•        Annexure 26          ::        Other Manufacturing Expenses

•        Annexure 27          ::        Administration Expenses

•        Annexure 28          ::        Selling Expenses

•        Annexure 29          ::        Depreciation Charges – as per Books (Total)

•        Annexure 30          ::        Depreciation Charges – as per Books (P & M)

•        Annexure 31          ::        Depreciation Charges - as per IT Act WDV (Total)

•        Annexure 32          ::        Depreciation Charges - as per IT Act WDV (P & M)

•        Annexure 33          ::        Interest and Repayment - Term Loans

•        Annexure 34          ::        Tax on Profits

•        Annexure 35          ::        Projected Pay-Back Period And IRR

 

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