Poultry and Cattle Feed, Animal Feed and Food Industry, Poultry Feed, Fodder, Feed Manufacturing Unit, Feed for Domesticated Livestock, Indian Poultry & Cattle Feed Industry, Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue, Plant Economics, Production Schedule, Working Capital Requirement, Plant Layout, Process Flow Sheet, Cost of Project, Projected Balance Sheets, Profitability Ratios, Break Even Analysis

 

The Indian feed industry is about 35 years old.The quality standards of Indian feeds are high and up to international levels. Raw materials for feed are adequately available in India.The feed industry has modern computerized plants and the latest equipment for analytical procedures and least-cost ration formulation, and it employs the latest manufacturing technology.The poultry industry is now growing in importance. Today, the Indian feed industry is worth approximately Rs 45 billion, that is about US$1 billion.

Compared with the rest of the livestock sector, the poultry industry in India is more scientific, better organized and continuously progressing towards modernization. Breeding and feeding management has improved through education, training, competition, expansion and survival instincts. India is the world's fifth largest egg producer, with a total production of 40 billion eggs per year.The Indian poultry feed industry, dependent on the sound growth of poultry has a great untapped potential, with southern part of India holding the maximum share of poultry production and consumption.

As the poultry industry has been expanding beyond the boundaries of these states, there is ample opportunity for standalone feed players.Poultry feed in India consists of grains like maize, wheat, sorghum, bajra, ragi and broken rice, grain by-products like rice polish, de-oiled rice bran and maize gluten meal; oilseed meals from soybeans, mustard, groundnut and sunflower; animal protein sources like fish meal, whole fish, meat and bone meal, poultry-by-product meal; vitamins, minerals and various feed additives.

The animal feed and fodder industry is another ago-based industry, which helps the growth of dairy industry also. Acute shortage of feed and fodder, one of the weaknesses of Indian dairy industry. Keeping in view the growth rate of population, income, demand for food, it is estimated that India would need around 215 million tons of foodgrains. One of the trends to be followed is thatproductivity in livestock sector continues to be guided by population, rather than increase in productivity levels per unit of production. Researches pertaining to intensive feeding, breeding and management need to bestrengthened. India has one of the largest population of domestic animals thatprovide diverse products such as milk, meat, wool, eggs and skins.

The cattle feed business is growing by a CAGR of more than 30% as milk producers have started replacing traditional feed with more nutritional DOC having realized the tangible benefits in terms of yield improvements.Also, there is an increasing trend in diversion of soya-bean meal for human based consumptionleading to bigger market share of cottonseed meals for cattle feed in India.State and Central Govt. are concentrating on incremental increase of cattle’s in thestate / country. These cattle’s provide self-employment to the beneficiary by generatingsufficient income through their produce or flash.

In India the animal feed industry is of recent origin, the first animal food plant having been established in 1960. There are today as many as 14 plants in the organized sector, besides many small feed compounders, which operate in large cities. The 14 organized units have modern or semi modern equipment for manufacturing compound feeds. All of them have excellent facilities for quality control and are well equipped for chemical analysis of raw materials and the finished products. The installed capacity for all types of feeds that can be produced in the units under organized sector in India is estimated in the neighbourhood of 630000 metric tonnes a year. Taking into account the expansion plans of the organized sector, it is anticipated that the capacity of this industry in India is likely to increase rapidly.

Types of cattle Feeds:

·         These for calves before their rumens start to function effectively.

·         Those for cattle with functioning rumens.

Poultry Feed Classification:

·         Complete Feed

·         Concentrates

·         Mash feeds

·         Meal feeds

·         Scratch feeds

·         Supplements

India has the largest cattle, buffalo and goat population according to latest census. There are about 200 million cattle, 50 million buffaloes and 90 million goats in the country. About one sixth of the cattle, about half of buffalo and one fifth of goat population in world are in India. Animal husbandry plays an important role in the national life and accounts for about 10% of the national income. In particular the contributor of the cattle and buffalo to the economy is considerable. They are the main source of drought power in agricultural operations and rural transportation they provide essential, foods like milk and meal.

Industries playing increasing roles in the struggle against world hunger include the poultry industry, which require less capital to enter than other animal industries, and the feed industry, which provides economical, feeds upon which the poultry industry depends. Any entrepreneur venture into this field will be successful.

Few Indian Major Players are as under:-

Advanced Bio-Agro Tech Ltd.

Advanced Enzyme Technologies Ltd.

Agribiotech Industries Ltd.

Agro Tech India Ltd.

Allana Cold Storage Ltd.

Amrit Feeds Ltd.

Andhra Sugars Ltd.

Anirudh Foods Ltd.

Annam Feeds Ltd.

Anupam Extractions Ltd.

Arambagh Hatcheries Ltd.

Aries Agro Ltd.

Aries Marketing Ltd.

Bala Industries & Entertainment Pvt. Ltd.

Balaji Foods & Feeds Ltd.

Baramati Agro Ltd.

Brooke Bond Lipton India Ltd.

C & M Farming Ltd.

C P Aquaculture (India) Pvt. Ltd.

DamaniaPharma Ltd.

DhanalaxmiRoto Spinners Ltd.

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Table of Contents

 

1. PROJECT LOCATION

  1.1.  City Profile & Geotechnical Site

                     Characterization

  1.1.2.  General

  1.1.3.  Physical Characteristics

  1.1.4.  Map

  1.1.5.  Culture

  1.1.6.  Climate & Rainfall

  1.1.7.  Transportation and Communication

2.INTRODUCTION

3.  BRIEF DESCRIPTION

  3.1.  Poultry Feed Classification

  3.2.  Form of Supply

4.   PRINCIPLES OF SCIENTIFIC ANIMAL FEEDING

  4.1.  Food Components

  4.2.  Carbohydrates

5.  USES & APPLICATIONS

6.  B.I.S. SPECIFICATIONS

  6.1.  IS: 2052 – 1968   Compounds Feed for Cattle

  6.2.  IS: 5560 – 1970   Compounds Feed for Long Stock

  6.3.  IS:1374   Poultry Feed

  6.4.  IS: 5470 – 1969   Dicalciumphosphate (Animal Feed Grade)

7.  LIVESTOCK INDUSTRY OF INDIA

  7.1.  Dairy Cattle

  7.2.  Poultry

  7.3.  Sheep, Goats and Camels

  7.4.  Swine

  7.5.  Aquaculture

  7.6.  Horses and Pets

8.  FEEDSTUFFS & INGREDIENTS IN ANIMAL FEEDS

  8.1.  Supplements and By-Products Used in Poultry Feeds

  8.2.  Protein Supplements

  8.3.  Animal Protein Supplements

  8.4.  Poultry By-Products

  8.5.  Vegetable Protein Supplements

  8.6.  Nutrient Composition of Decorticated Safflower Meal                     

  8.7.  New England Conference Chicken Rations

  8.8.  Chicken Rations

  8.9.  Broiler Rations

  8.10.  Turkey Rations

9.  MARKET SURVEY

  9.1.  Export Possibilities

10.  FINANCIALS & COMPARISON OF MAJOR INDIAN  PLAYERS/COMPANIES       

  10.1.  About Financial Statements of CMIE Database

  10.2.  Profits & Appropriations

10.3.     Total Liabilities

10.4.     Total Assets

10.5.     Net Cash Flow from Operating Activities

10.6.     Section – I

     10.6.1   Name of Company with Contact Details

    10.6.2  Name of Director(S)

    10.6.3  Plant Capacity

    10.6.4.  Location of Plant

    10.6.5  Name of Raw Material(S) Consumed with Quantity & Cost

     10.7.  Section – II

              10.7.1  Assets

              10.7.2  Cash Flow

              10.7.3  Cost as % Age of SalesError! Bookmark not defined.                                      

             10.7.4  Forex Transaction

            10.7.5  Growth in Assets & Liabilities

             10.7.6    Growth in Income & Expenditure

             10.7.7    Income & Expenditure

             10.7.8.    Liabilities

             10.7.9.    Liquidity Ratios

           10.7.10.  Profitability Ratio

           10.7.11    Profits

          10.7.12    Return Ratios

          10.7.13    Structure of Assets & Liabilities (%)

          10.7.14.  Working Capital & Turnover Ratios

11.  EXPORT & IMPORT STATISTICS DATA OF INDIA

  11.1.  Export Statistics Data Poultry Feed

  11.2.  Import Statistics Data Poultry Feed

  11.3.  Export Statistics Data Cattle Feed

  11.4.  Import Statistics Data Cattle Feed

12.  PRESENT MANUFACTURERS

13.  RAW MATERIAL SECTION

  13.1.  Roughness

  13.2.  Concentrates

  13.3.  Supplements

  13.4.  Cereals and Their By-Products

14.  FORMULAS FOR MAKING DIFFERENT COMPOUNDS

  14.1.  Formulation Used

  14.2.  Some More Formulations

15.  MANUFACTURING PROCESS

  15.1.  Feed Technology

  15.2.  Quality Control Records

  15.3.  Manufacturing Aspects

16.  PROCESS FLOW DIAGRAM

17.  RESEARCH & DEVELOPMENT IN ANIMAL FEED

  17.1.  By-products used in Animal Feed

18.  SUPPLIERS OF PLANT & MACHINERY

19.  SUPPLIERS OF RAW MATERIAL

20.  MACHINERY, PRODUCT & RAW MATERIAL PHOTOGRAPHS          

  20.1.  Machinery Photographs

  20.2.  Raw Material Photographs

  20.3.  Product Photographs

16.  PLANT LAYOUT

17.  QUOTATION OF PLANT, MACHINERY AND EQUIPMENTS FROM SUPPLIER

PROJECT FINANCIALS

·         Project at a Glance

Annexure

·         Assumptions for Profitability workings ….…………………………………………....................... 1

·         Plant Economics…………………………………………………………………………….................... 2

·         Production Schedule……………………………………………………………………….................... 3

·         Land & Building…………………………………………………………………………….................... 4

§  Factory Land & Building

§  Site Development Expenses

·         Plant & Machinery………………………………………………………………………….................... 5

§  Indigenous Machineries

§  Other Machineries (Miscellaneous, Laboratory etc.)

·         Other Fixed Assets………………………………………………………………………….................... 6

§  Furniture & Fixtures

§  Pre-operative and Preliminary Expenses

§  Technical Knowhow

§  Provision of Contingencies

·         Working Capital Requirement Per Month………………………………………………................. 7

§  Raw Material

§  Packing Material

§  Lab & ETP Chemical Cost

§  Consumable Store

·         Overheads Required Per Month and Per Annum ……………………………………................. .8

§  Utilities & Overheads (Power, Water and Fuel Expenses etc.)

§  Royalty and Other Charges

§  Selling and Distribution Expenses

·         Salary and Wages ……………………………………………………………………………................. 9

·         Turnover Per Annum ………………………………………………………………………................ 10

·         Share Capital…………………………………………………………………………………................ 11

§  Equity Capital

§  Preference Share Capital

•        Annexure 1            ::        Cost of Project and Means of Finance

•        Annexure 2            ::        Profitability and Net Cash Accruals

§  Revenue/Income/Realisation

§  Expenses/Cost of Products/Services/Items

§  Gross Profit

§  Financial Charges    

§  Total Cost of Sales

§  Net Profit After Taxes

§  Net Cash Accruals

 

•        Annexure 3            ::        Assessment of Working Capital requirements

§  Current Assets

§  Gross Working Capital

§  Current Liabilities

§  Net Working Capital

§  Working Note for Calculation of Work-in-process

 

•        Annexure 4            ::        Sources and Disposition of Funds

•        Annexure 5            ::        Projected Balance Sheets

§  ROI (Average of Fixed Assets)

§  RONW (Average of Share Capital)

§  ROI (Average of Total Assets)

 

•        Annexure 6            ::        Profitability ratios

§  D.S.C.R

§  Earnings Per Share (EPS)

§  Debt Equity Ratio

 

•        Annexure 7            ::        Break-Even Analysis

§  Variable Cost & Expenses

§  Semi-Variable/Semi-Fixed Expenses

§  Profit Volume Ratio (PVR)

§  Fixed Expenses / Cost 

§  B.E.P

 

•        Annexure 8 to 11   ::        Sensitivity Analysis-Price/Volume

§  Resultant N.P.B.T

§  Resultant D.S.C.R

§  Resultant PV Ratio

§  Resultant DER

§  Resultant ROI

§  Resultant BEP

 

•        Annexure 12          ::        Shareholding Pattern and Stake Status

§  Equity Capital

§  Preference Share Capital

 

•        Annexure 13          ::        Quantitative Details-Output/Sales/Stocks

§  Determined Capacity P.A of Products/Services

§  Achievable Efficiency/Yield % of Products/Services/Items 

§  Net Usable Load/Capacity of Products/Services/Items   

§  Expected Sales/ Revenue/ Income of Products/ Services/ Items   

 

•        Annexure 14          ::        Product wise domestic Sales Realisation

•        Annexure 15          ::        Total Raw Material Cost

•        Annexure 16          ::        Raw Material Cost per unit

•        Annexure 17          ::        Total Lab & ETP Chemical Cost

•        Annexure 18          ::        Consumables, Store etc.

•        Annexure 19          ::        Packing Material Cost

•        Annexure 20          ::        Packing Material Cost Per Unit

•        Annexure 21          ::        Employees Expenses

•        Annexure 22          ::        Fuel Expenses

•        Annexure 23          ::        Power/Electricity Expenses

•        Annexure 24          ::        Royalty & Other Charges

•        Annexure 25          ::        Repairs & Maintenance Expenses

•        Annexure 26          ::        Other Manufacturing Expenses

•        Annexure 27          ::        Administration Expenses

•        Annexure 28          ::        Selling Expenses

•        Annexure 29          ::        Depreciation Charges – as per Books (Total)

•        Annexure 30          ::        Depreciation Charges – as per Books (P & M)

•        Annexure 31          ::        Depreciation Charges - as per IT Act WDV (Total)

•        Annexure 32          ::        Depreciation Charges - as per IT Act WDV (P & M)

•        Annexure 33          ::        Interest and Repayment - Term Loans

•        Annexure 34          ::        Tax on Profits

•        Annexure 35          ::        Projected Pay-Back Period And IRR