Virgin Coconut Oil (VCO) Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue, Plant Economics, Production Schedule, Working Capital Requirement, Plant Layout, Process Flow Sheet, Cost of Project, Projected Balance Sheets, Profitability Ratios, Break Even Analysis

 

“The demand for VCO in the international market has increased considerably. In 2013-14, the export of VCO was Rs 5 crore, which increased to Rs 25 crore in 2014-15. This year, we estimate that VCO exports from India would touch Rs 75 crore, if we meet the demand,” . 

CDB gets enquiries for 700 metric tonne of VCO every month from the U.S alone.

                                                                                            --------Assistant director (Export and Product)

                                                                                                                         Coconut Development Board

 

Virgin Coconut oil, is an edible oil extracted from the kernel or meat of mature coconuts harvested from the coconut palm.Today, consumers desiring to purchase coconut oil have a wide variety of choices.Coconut oil is often described as the “healthiest oil on earth.”Virgin coconut oil is known for its nice fragrance, taste, antioxidants, medium chain fatty acids (MCFA), and vitamins, among other things. VCO also contains no cholesterol; even mentioned also can reduce the blockage of blood vessels, reducing excess weight, boost the immune system, and prevent premature aging. Some believe, take a teaspoon of VCO per day can make your skin and shining hair.

Virgin Coconut Oil (VCO) is growing in popularity as functional food oil and the public awareness of it is increasing. It is expected that VCO will experience a dramatic growth in the market. VirginCoconut oil into agribusiness products are more popular because of the potent believed to cure various diseases. Demand continues to increase, and the export market is still wide open.

VCO can be consumed in its natural state without the need for further processing. Hence, VCO does not undergo chemical refining, bleaching or deodorizing. Virgin coconut oil is colorless, free of sediment and has natural fresh coconut scent. It is free from rancid odor or taste. Virgin coconut oil consists mainly of medium chain fatty acids. The fatty acids in virgin coconut oil are distinct from animal fats which mainly consist of long chain saturated fatty acids.

Coconut is a small holder’s plantation crop grown in the humid tropics and tropical regions. India is a major producer of coconut in the world. Virgin coconut oil is obtained from fresh matured coconut. This oil is mainly used as a body massage oil and as an ingredient in Ayurvedic medicine. It is very nutritious. It has very good aroma and purity. It is applied on the body of babies to protect from skin troubles. There are few in organized sectors engaged in the manufacturing of virgin coconut oil. There is very good demand of it rather than general coconut oil. There is demand growth of coconut oil is 10% per annum.

Traditionally, coconut is an important source of vegetable oil used for both edible and industrial applications. It is estimated that nearly 50% of coconuts in India are consumed into copra to extract coconut oil. It will be profitable for new entrants to invest into this project.

 

     Few Indian Major Players are as under

·         Andhra Pradesh State Civil Supplies Corpn. Ltd.

·         Confro Agros Ltd.

·         Diligent Industries Ltd.

·         K P L Oil Mills Pvt. Ltd.

·         Karnataka Soaps & Detergents Ltd.

·         Prima Industries Ltd.

·         Raj Oil Mills Ltd.

·         S K M Animal Feeds & Foods (India) Ltd.

·         Sambandam Solvent Extraction Ltd.

·         Shalimar Chemical Works Pvt. Ltd.

 

Table of Contents

 

1.      Project Location

1.1.    District Profile & Geotechnical Site Characterization

1.1.1.General

1.1.2.Location & Geographical Area

1.1.3.Topography

1.1.4.Administrative set up

1.1.5.Map

1.1.6.Industry at a Glance

2.       INTRODUCTION

3.       PROPERTIES OF VIRGIN OIL

4.       USES

5.       B.I.S. SPECIFiCATION

6.       Consumption Of Coconut Oil And Heart Ailments

7.       MARKET SURVEY

7.1.    Coconut Oil

8.       Financials & Comparison of Major Indian Players/Companies

8.1.    About Financial Statements of CMIE Database

8.2.    Profits & Appropriations

8.3.    Total Liabilities

8.4.    Total Assets

8.5.    Net Cash Flow from Operating Activities

8.6.    Section – I

8.6.1.Name of Company with Contact Details

8.6.2.Name of Director(S)

8.6.3.Plant Capacity

8.6.4.Location of Plant

8.6.5.Capital Expenditure Projects

8.6.6.Name of Raw Material(S) Consumed With Quantity & Cost

8.7.    Section – II

8.7.1.Assets

8.7.2.Cash Flow

8.7.3.Cost as % Ge of Sales

8.7.4.Forex Transaction

8.7.5.Growth in Assets & Liabilities

8.7.6.Growth in Income & Expenditure

8.7.7.Income & Expenditure

8.7.8.Liabilities

8.7.9.Liquidity Ratios

8.7.10.Profitability Ratio

8.7.11.Profits

8.7.12.Return Ratios

8.7.13.Structure of Assets & Liabilities (%)

8.7.14.Working Capital & Turnover Ratios

9.       EXPORT & IMPORT STATISTICS DATA OF INDIA

9.1.    Export Statistics Data on Coconut Oil

9.2.    Import Statistics Data on Coconut Oil

10.   PRESENT MANUFACTURERS

11.   MANUFACTURING PROCESS

12.   PROCESS FLOW DIAGRAM

13.   SUPPLIERS OF RAW MATERIAL

14.  SUPPLIERS OF PLANT AND MACHINERY

15.  Machinery, Raw Material & Product Photographs

15.1.Machinery Photographs

15.2.Raw Material Photographs

15.3.Product Photographs

16.  PLANT LAYOUT

PROJECT FINANCIALS

·         Project at a Glance

Annexure

·         Assumptions for Profitability workings ….…………………………………………....................... 1

·         Plant Economics…………………………………………………………………………….................... 2

·         Production Schedule……………………………………………………………………….................... 3

·         Land & Building…………………………………………………………………………….................... 4

§  Factory Land & Building

§  Site Development Expenses

·         Plant & Machinery………………………………………………………………………….................... 5

§  Indigenous Machineries

§  Other Machineries (Miscellaneous, Laboratory etc.)

·         Other Fixed Assets………………………………………………………………………….................... 6

§  Furniture & Fixtures

§  Pre-operative and Preliminary Expenses

§  Technical Knowhow

§  Provision of Contingencies

·         Working Capital Requirement Per Month………………………………………………................. 7

§  Raw Material

§  Packing Material

§  Lab & ETP Chemical Cost

§  Consumable Store

·         Overheads Required Per Month and Per Annum ……………………………………................. .8

§  Utilities & Overheads (Power, Water and Fuel Expenses etc.)

§  Royalty and Other Charges

§  Selling and Distribution Expenses

·         Salary and Wages ……………………………………………………………………………................. 9

·         Turnover Per Annum ………………………………………………………………………................ 10

·         Share Capital…………………………………………………………………………………................ 11

§  Equity Capital

§  Preference Share Capital

 

•        Annexure 1            ::        Cost of Project and Means of Finance

•        Annexure 2            ::        Profitability and Net Cash Accruals

§  Revenue/Income/Realisation

§  Expenses/Cost of Products/Services/Items

§  Gross Profit

§  Financial Charges    

§  Total Cost of Sales

§  Net Profit After Taxes

§  Net Cash Accruals

 

•        Annexure 3            ::        Assessment of Working Capital requirements

§  Current Assets

§  Gross Working Capital

§  Current Liabilities

§  Net Working Capital

§  Working Note for Calculation of Work-in-process

 

•        Annexure 4            ::        Sources and Disposition of Funds

•        Annexure 5            ::        Projected Balance Sheets

§  ROI (Average of Fixed Assets)

§  RONW (Average of Share Capital)

§  ROI (Average of Total Assets)

 

•        Annexure 6            ::        Profitability ratios

§  D.S.C.R

§  Earnings Per Share (EPS)

§  Debt Equity Ratio

 

•        Annexure 7            ::        Break-Even Analysis

§  Variable Cost & Expenses

§  Semi-Variable/Semi-Fixed Expenses

§  Profit Volume Ratio (PVR)

§  Fixed Expenses / Cost 

§  B.E.P

 

•        Annexure 8 to 11   ::        Sensitivity Analysis-Price/Volume

§  Resultant N.P.B.T

§  Resultant D.S.C.R

§  Resultant PV Ratio

§  Resultant DER

§  Resultant ROI

§  Resultant BEP

 

•        Annexure 12          ::        Shareholding Pattern and Stake Status

§  Equity Capital

§  Preference Share Capital

 

•        Annexure 13          ::        Quantitative Details-Output/Sales/Stocks

§  Determined Capacity P.A of Products/Services

§  Achievable Efficiency/Yield % of Products/Services/Items 

§  Net Usable Load/Capacity of Products/Services/Items   

§  Expected Sales/ Revenue/ Income of Products/ Services/ Items   

 

•        Annexure 14          ::        Product wise domestic Sales Realisation

•        Annexure 15          ::        Total Raw Material Cost

•        Annexure 16          ::        Raw Material Cost per unit

•        Annexure 17          ::        Total Lab & ETP Chemical Cost

•        Annexure 18          ::        Consumables, Store etc.

•        Annexure 19          ::        Packing Material Cost

•        Annexure 20          ::        Packing Material Cost Per Unit

•        Annexure 21          ::        Employees Expenses

•        Annexure 22          ::        Fuel Expenses

•        Annexure 23          ::        Power/Electricity Expenses

•        Annexure 24          ::        Royalty & Other Charges

•        Annexure 25          ::        Repairs & Maintenance Expenses

•        Annexure 26          ::        Other Manufacturing Expenses

•        Annexure 27          ::        Administration Expenses

•        Annexure 28          ::        Selling Expenses

•        Annexure 29          ::        Depreciation Charges – as per Books (Total)

•        Annexure 30          ::        Depreciation Charges – as per Books (P & M)

•        Annexure 31          ::        Depreciation Charges - as per IT Act WDV (Total)

•        Annexure 32          ::        Depreciation Charges - as per IT Act WDV (P & M)

•        Annexure 33          ::        Interest and Repayment - Term Loans

•        Annexure 34          ::        Tax on Profits

•        Annexure 35          ::        Projected Pay-Back Period And IRR

 

 

 

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