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Alcohol from Potato, Alcohol Production From Sweet Potato, Sweet Potato Spirits, Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials

Wednesday, June 29, 2016

Alcohol from Potato, Alcohol Production From Sweet Potato, Sweet Potato Spirits, Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue, Plant Economics, Production Schedule, Working Capital Requirement, Plant Layout, Process Flow Sheet, Cost of Project, Projected Balance Sheets, Profitability Ratios, Break Even Analysis

 

The term alcohol was first applied to the spirits of wine, ethyl alcohol, and now it refers to a series of substances with similar characteristics Ethyl alcohol is the active constituent of all intoxicating liquors obtained by the fermentation of saccharine materials. It is present in the form of esters in several volatile oils. It is now a days prepared in immense quantities, chiefly by fermentation and finds numerous industrial uses, and is also being used as a motor fuel. Alcohol is itself a raw material for chemicals, it is also a solvent.

The use of alcohol as an exhilarating and intoxicating beverage is common throughout the world. Today, the fermented juice, obtained from several palms, has long been used by the poorer classes in India, has long been used by the poorer classes in India, and the distillation of spirit, arrack from fermented rice, toddy etc; has been known, since early times. Since the advent of the English into India, modern distilleries and breweries have been established in almost all the Provinces and important States. The potable spirits made are country spirit (arrack and spiced liquors), and liquors resembling, imported spirit (rum, gin, whisky, and brandy). Alcohol is used directly in the manufacture of several compounds such as ether, ethyl acetate, and other esters, acetic acid (vinegar), acetone, chloral, chloroform and iodoform. It is required for the manufacture of mercury fulminate which is largely used in detonators for explosives. It is a solvent in preparing T.N.T. Alcohol is also employed in the preparation of transparent soaps.

Industrial ethanol is a mature market. However, due to the rapid growth in fuel ethanol, the market dynamics are actively changing. Key suppliers in this market include domestic and imported fermentation producers, as well as domestic and imported synthetic producers. Therefore, it is a good project for entrepreneurs to invest.

Few Indian Major Players are as under

 

  • A P Met Engg. Ltd.
  • Agribiotech Industries Ltd.
  • Ammana Bio Pharma Ltd.
  • Andhra Petrochemicals Ltd.
  • Asansol Bottling & Packaging Co. Pvt. Ltd.
  • Asian Petroproducts & Exports Ltd.
  • Carew Phipson Ltd.
  • Chandigarh Distillers & Bottlers Ltd.
  • Cilson Organics Ltd.
  • Galaxy Oleo-Chem (India) Ltd.
  • Gujarat Soaps Ltd.
  • Gwalior Alcobrew Pvt. Ltd.
  • I F B Agro Inds. Ltd.
  • Khandoba Distilleries Ltd.
  • Kolhapur Sugar Mills Ltd.
  • M W P Ltd.
  • Maruti Organics Ltd.
  • Mohan Meakin Ltd.
  • National Industrial Corpn. Ltd.
  • Pampasar Distillery Ltd.
  • Patiala Distillers & Mfrs. Ltd.
  • Pioneer Distilleries Ltd.
  • Radico Khaitan Ltd.
  • Rishab Alchem India Pvt. Ltd.
  • Samsons Distilleries Pvt. Ltd.
  • Saraya Industries Ltd.
  • Sri Rama Distilleries Ltd.
  • Yeast Alco Enzymes Ltd.

See more:

http://goo.gl/PDX7j4

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http://goo.gl/dG63Tu

 

Table of Contents

1.       Project Location

1.1.    District Profile & Geotechnical Site Characterization

1.1.1.General

1.1.2.Location & Geographical Area

1.1.3.Topography

1.1.4.Demographics

1.1.5.Culture

1.1.6.Map

1.1.7.Administrative Set Up:

1.1.8.Transportation

1.1.9.Industry at a Glance

1.1.10.Details of Existing Micro & Small Enterprises & Artisan Units in the District

1.1.11.Large Scale Industries / Public Sector undertakings

1.1.12.Medium Scale Enterprises

1.1.13.Potentials areas for service industry

1.1.14.Potential for new MSMEs

1.1.15.General Issues Raised by Industry Association

2.       Introduction

2.1.    Alcohol

2.2.    Conventional Process of Starch Fermentation

2.3.    Substrate and the Preparation

2.4.    Microbes

2.5.    Single-Step Bioconversion

2.6.    Carbon Source

2.7.    Preparation Method

2.8.    Direct Starch Fermentation without Enzyme

3.       Uses & Applications

3.1.1.Motor fuel

3.1.2.Household heating

3.1.3.Feedstock

3.1.4.Antiseptic

4.       Properties

4.1.    Physical Properties of Ethanol

4.2.    Commercial Grade of Ethyl Alcohol

4.3.    Physical Properties

4.4.    Solvent Properties

4.5.    Flammability

5.       B.I.S. Specifications

5.1.    IS : 6749 : 1972 : Glossary of terms relating to alcohol (industry and trade), reaffirmed 1990.

6.       Market Survey

6.1.    Production

6.2.    Demand

6.3.    Selected State-wise Production of Alcohol in India

7.       Financials & Comparison of Major Indian Players/Companies

7.1.    About Financial Statements of CMIE Database

7.2.    Profits & Appropriations

7.3.    Total Liabilities

7.4.    Total Assets

7.5.    Net Cash Flow from Operating Activities

7.6.    Section – I

7.6.1.Name of Company with Contact Details

7.6.2.Name of Director(S)

7.6.3.Plant Capacity

7.6.4.Location of Plant

7.6.5.Name of Raw Material(S) Consumed With Quantity & Cost

7.7.    Section – II

7.7.1.Assets

7.7.2.Cash Flow

7.7.3.Cost as % Ge of Sales

7.7.4.Forex Transaction

7.7.5.Growth in Assets & Liabilities

7.7.6.Growth in Income & Expenditure

7.7.7.Income & Expenditure

7.7.8.Liabilities

7.7.9.Liquidity Ratios

7.7.10.Profitability Ratio

7.7.11.Profits

7.7.12.Return Ratios

7.7.13.Structure of Assets & Liabilities (%)

7.7.14.Working Capital & Turnover Ratios

8.       Export & Import Statistics Data of India

8.1.    Export Statistics Data on Ethyl Alcohol

8.2.    Import Statistics Data on Ethyl Alcohol

9.       Present Manufacturers

10.   Ethanol By-Products & Their Applications

10.1.Ethanol by-products

11.   Biofuel Precursor from Potato

12.   Materials & Methods

12.1.Improved Yeast Efficiency Provides Increased Ethanol Yield

13.   Alcohol Production from Potato

13.1.Results & Discussions

14.   Starch Quality

14.1.Amylose and Amylopectin

14.2.Mashing Effects

14.3.Amylase Activity in the Potato

14.4.Amylase Inhibitors in Potato

14.5.Fermentation Efficiency

14.6.Nutritional Factors

14.7.Side Reactions and Inhibitors

14.8.Non-Starch Polysaccharides – Effects on Processing Efficiency

14.9.Assessing Feedstock Quality

14.10.   Direct Alcohol Measurements

14.11.   Direct Starch Measurements

15.   Hydrolysis Methods Employed During Starch Analysis

15.1.Acid Hydrolysis

15.2.Enzyme Hydrolysis

15.3.Polarimetric Measurement of Glucose for Starch Analysis

15.4.Enzyme-Based, Colorimetric Measurement of Glucose for Starch Analysis

15.5.Comparison of Starch Analysis Methods

15.5.1.Protein Measurements

15.5.2.Kjeldahl Method

15.5.3.Dumas Method

15.6.Indirect Measurements

15.6.1.Near Infrared Reflectance (NIR)

15.6.2.Gas chromatography-mass spectrometry (GCMS):

16.   Manufacturing Process

17.   Principal Design Based – Potato Fermentation

18.   Process Flow Diagram

19.   Suppliers of Raw Material

20.   Suppliers of Plant & Machinery

21.   Plant Layout

22.   Product, Raw Material & Machinery Photographs

22.1.Raw Material Photographs

22.2.Product Photographs

22.3.Machinery Photographs

 

PROJECT FINANCIALS

·         Project at a Glance

Annexure

·         Assumptions for Profitability workings ….…………………………………………....................... 1

·         Plant Economics…………………………………………………………………………….................... 2

·         Production Schedule……………………………………………………………………….................... 3

·         Land & Building…………………………………………………………………………….................... 4

§  Factory Land & Building

§  Site Development Expenses

·         Plant & Machinery………………………………………………………………………….................... 5

§  Indigenous Machineries

§  Other Machineries (Miscellaneous, Laboratory etc.)

·         Other Fixed Assets………………………………………………………………………….................... 6

§  Furniture & Fixtures

§  Pre-operative and Preliminary Expenses

§  Technical Knowhow

§  Provision of Contingencies

·         Working Capital Requirement Per Month………………………………………………................. 7

§  Raw Material

§  Packing Material

§  Lab & ETP Chemical Cost

§  Consumable Store

·         Overheads Required Per Month and Per Annum ……………………………………................. .8

§  Utilities & Overheads (Power, Water and Fuel Expenses etc.)

§  Royalty and Other Charges

§  Selling and Distribution Expenses

·         Salary and Wages ……………………………………………………………………………................. 9

·         Turnover Per Annum ………………………………………………………………………................ 10

·         Share Capital…………………………………………………………………………………................ 11

§  Equity Capital

§  Preference Share Capital

 

•        Annexure 1            ::        Cost of Project and Means of Finance

•        Annexure 2            ::        Profitability and Net Cash Accruals

§  Revenue/Income/Realisation

§  Expenses/Cost of Products/Services/Items

§  Gross Profit

§  Financial Charges    

§  Total Cost of Sales

§  Net Profit After Taxes

§  Net Cash Accruals

 

•        Annexure 3            ::        Assessment of Working Capital requirements

§  Current Assets

§  Gross Working Capital

§  Current Liabilities

§  Net Working Capital

§  Working Note for Calculation of Work-in-process

 

•        Annexure 4            ::        Sources and Disposition of Funds

•        Annexure 5            ::        Projected Balance Sheets

§  ROI (Average of Fixed Assets)

§  RONW (Average of Share Capital)

§  ROI (Average of Total Assets)

 

•        Annexure 6            ::        Profitability ratios

§  D.S.C.R

§  Earnings Per Share (EPS)

§  Debt Equity Ratio

 

•        Annexure 7            ::        Break-Even Analysis

§  Variable Cost & Expenses

§  Semi-Variable/Semi-Fixed Expenses

§  Profit Volume Ratio (PVR)

§  Fixed Expenses / Cost 

§  B.E.P

 

•        Annexure 8 to 11   ::        Sensitivity Analysis-Price/Volume

§  Resultant N.P.B.T

§  Resultant D.S.C.R

§  Resultant PV Ratio

§  Resultant DER

§  Resultant ROI

§  Resultant BEP

 

•        Annexure 12          ::        Shareholding Pattern and Stake Status

§  Equity Capital

§  Preference Share Capital

 

•        Annexure 13          ::        Quantitative Details-Output/Sales/Stocks

§  Determined Capacity P.A of Products/Services

§  Achievable Efficiency/Yield % of Products/Services/Items 

§  Net Usable Load/Capacity of Products/Services/Items   

§  Expected Sales/ Revenue/ Income of Products/ Services/ Items   

 

•        Annexure 14          ::        Product wise domestic Sales Realisation

•        Annexure 15          ::        Total Raw Material Cost

•        Annexure 16          ::        Raw Material Cost per unit

•        Annexure 17          ::        Total Lab & ETP Chemical Cost

•        Annexure 18          ::        Consumables, Store etc.

•        Annexure 19          ::        Packing Material Cost

•        Annexure 20          ::        Packing Material Cost Per Unit

•        Annexure 21          ::        Employees Expenses

•        Annexure 22          ::        Fuel Expenses

•        Annexure 23          ::        Power/Electricity Expenses

•        Annexure 24          ::        Royalty & Other Charges

•        Annexure 25          ::        Repairs & Maintenance Expenses

•        Annexure 26          ::        Other Manufacturing Expenses

•        Annexure 27          ::        Administration Expenses

•        Annexure 28          ::        Selling Expenses

•        Annexure 29          ::        Depreciation Charges – as per Books (Total)

•        Annexure 30          ::        Depreciation Charges – as per Books (P & M)

•        Annexure 31          ::        Depreciation Charges - as per IT Act WDV (Total)

•        Annexure 32          ::        Depreciation Charges - as per IT Act WDV (P & M)

•        Annexure 33          ::        Interest and Repayment - Term Loans

•        Annexure 34          ::        Tax on Profits

•        Annexure 35          ::        Projected Pay-Back Period And IRR

 

 

Source: NPCS Team


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