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PVC Insulated Single Core Flexible Cable (FR, LSF) Electric Cable use in the internal wiring of devices, for conduit or trunking wiring, electrical panels connection, electrical apparatus, indoor fixed installations, wiring in control panels

Monday, June 20, 2016

PVC Insulated Single Core Flexible Cable (FR, LSF) (Electric Cable use in the internal wiring of devices, for conduit or trunking wiring, electrical panels connection, electrical apparatus, indoor fixed installations, wiring in control panels, machines and various electrical installations in small, medium and large industries, mains, submains and subcircuits unenclosed, enclosed in conduit, buried or in underground ducts for building and industrial plants) Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue, Plant Economics, Production Schedule, Working Capital Requirement, Plant Layout, Process Flow Sheet, Cost of Project, Projected Balance Sheets, Profitability Ratios, Break Even Analysis

 

PVC compound insulated single core and multi core flexible cables have a wide range of application in machine tools, appliances, control panels, machinery and industries of every nature. The conductors, drawn from 99.97% bright electrolytic grade copper with more than 100% conductivity, are annealed and bunched together. The conductors are insulated with a PVC compound with high insulation resistance and dielectric strength, formulated and manufactured in-house.

In case of multicore cables, the insulated cores are laid up to form the core assembly. The inner cores are coded for ease of identification as per National/ International coding practices. The sheathing is provided with a specially formulated PVC compound to facilitate not only ease in stripping but also to withstand mechanical abrasion while in use. These PVC compounds used for insulation and sheathing have a high oxygen and temperature index. These properties help in restricting the spread of fire even at very high temperatures.

The single core and multicore sheathed cables are manufactured as per IS 694: 1990, in sizes from 0.5 sq. mm. to 50sq. mm. in single core, and in sizes 0.5 sq.mm. to 4.0 sq mm. upto 5 cores. These sizes carry the prestigious ISI mark and are duly approved by FIA/TAC. The rest of the sizes generally conform to IS 694: 1990.

Few Indian Major Players are as under

  • Bindawala Cables & Conductors Ltd.
  • Finolex Cables Ltd.
  • Gem Cables & Conductors Ltd.
  • Omega Cables Ltd.
  • Sanco Industries Ltd.
  • Skytone Electricals (India) Ltd.
  • Torrent Cables Ltd.
  • Torrent Cables Ltd.
  • Uniflex Cables Ltd.
  • Universal Cables Ltd.
  • Vimal Flexsol Ltd.
  • Vora Wires Inds. (India) Ltd.

See more

http://goo.gl/IxXuwr

http://goo.gl/4A2C4K

http://goo.gl/7sCY1a 

 

Table of Contents

1.       Project Location

1.1.    District Profile & Geotechnical Site Characterization

1.1.1.General

1.1.2.Geography

1.1.3.Map

1.1.4.Demography

1.1.5.Temperature & Weather

1.1.6.Economy

2.       Introduction

2.1.    Fire Retardant Cables

2.2.    Fire Retardant

2.3.    Low Smoke & Halogen Free & Fire Retardant (LSZH)

2.4.    Low Smoke Fume (LSF)

2.5.    Fire Resistant

3.       Products

3.1.    Fire Retardant Cables

3.2.    Fire Retardant Low Smoke Cables

4.       Technical Details

4.1.    Cable Flame Test

4.2.    Fire Rated Cables

4.3.    Flame Retardant Standards

4.4.    UL Standard for Fire Retardant Cable

4.5.    Fire Resistance Standards

4.6.    Low Smoke Zero Halogen Cable

5.       PVC Formulation for FR Cable

6.       PVC's Physical Properties

6.1.    Fire Retarding Properties

6.2.    PVC Durability Chart

6.3.    Other Properties that make PVC Versatile

6.4.    Fire Retarding Properties

6.5.    Mineral Flame Retardants

6.6.    Alumina Trihydrate (ATH) and Magnesium Hydroxide (MDH)

6.7.    Fire Performance Class

6.8.    IEC 60332-1/BS 4066-1 (Flame Test on Single Vertical Insulated Wires/Cables)

6.9.    IEC 60332-3/BS 4066-3 (Flame Test on Bunched Wires/Cables)

6.10.UL Fire Standard

6.11.CMP (Plenum Flame Test/ Steiner Tunnel Test)

6.12.CMR (Riser Flame Test)

6.13.CM (Vertical Tray Flame Test)

6.14.CMG (Vertical Tray Flame Test)

6.15.IEC60754-1/BS6425- 1 (Emission of Halogens)

6.16.IEC6 0754-2(Acidity)

6.17.IEC 61034-1&2/ASTM E662 (Smoke Density)

6.18.ISO4589-2/BS2863(Oxygen Index LOI)

6.19.NES713 (Toxicity Index)

6.20.IEC Fire Resistance Testing

6.21.IEC 60331 Fire Performance Standard

7.       Market Survey

7.1.    Indian Electric Wires and Cable Market

7.2.    Market Status

7.3.    Growth Segments

7.4.    Challenges

7.5.    Current Status

7.6.    Product Sectors

7.7.    Growth Drivers

7.8.    Growth Areas

7.9.    The Future

7.10.Government Initiative

8.       Financials & Comparison of Major Indian Players/Companies

8.1.    About Financial Statements of CMIE Database

8.2.    Profits & Appropriations

8.3.    Total Liabilities

8.4.    Total Assets

8.5.    Net Cash Flow from Operating Activities

8.6.    Section – I

8.6.1.Name of Company with Contact Details

8.6.2.Name of Director(S)

8.6.3.Plant Capacity

8.6.4.Location of Plant

8.6.5.Name of Raw Material(S) Consumed With Quantity & Cost

8.7.    Section – II

8.7.1.Assets

8.7.2.Cash Flow

8.7.3.Cost as % Ge of Sales

8.7.4.Forex Transaction

8.7.5.Growth in Assets & Liabilities

8.7.6.Growth in Income & Expenditure

8.7.7.Income & Expenditure

8.7.8.Liabilities

8.7.9.Liquidity Ratios

8.7.10.Profitability Ratio

8.7.11.Profits

8.7.12.Return Ratios

8.7.13.Structure of Assets & Liabilities (%)

8.7.14.Working Capital & Turnover Ratios

9.       Export & Import Statistics Data of India

9.1.    Export Statistics Data on Single Core Flexible Cable

9.2.    Import Statistics Data on Single Core Flexible Cable

10.   Present Manufactures

11.   Manufacturing Process

12.   Process Flow Diagram

13.   Construction Details

14.   Machinery Details

15.   Testing & Inspection

16.   Suppliers of Plant & Machinery

16.1.Complete Machinery Suppliers

17.   Suppliers of Raw Material

18.   Product, Machinery & Raw Material Photographs

18.1.Product Photographs

18.2.Machinery Photographs

18.3.Raw Material Photographs

19.   Plant Layout

20.   Quotation of Plant, Machinery and Equipments from Supplier

 

PROJECT FINANCIALS

·         Project at a Glance

Annexure

·         Assumptions for Profitability workings ….…………………………………………....................... 1

·         Plant Economics…………………………………………………………………………….................... 2

·         Production Schedule……………………………………………………………………….................... 3

·         Land & Building…………………………………………………………………………….................... 4

§  Factory Land & Building

§  Site Development Expenses

·         Plant & Machinery………………………………………………………………………….................... 5

§  Indigenous Machineries

§  Other Machineries (Miscellaneous, Laboratory etc.)

·         Other Fixed Assets………………………………………………………………………….................... 6

§  Furniture & Fixtures

§  Pre-operative and Preliminary Expenses

§  Technical Knowhow

§  Provision of Contingencies

·         Working Capital Requirement Per Month………………………………………………................. 7

§  Raw Material

§  Packing Material

§  Lab & ETP Chemical Cost

§  Consumable Store

·         Overheads Required Per Month and Per Annum ……………………………………................. .8

§  Utilities & Overheads (Power, Water and Fuel Expenses etc.)

§  Royalty and Other Charges

§  Selling and Distribution Expenses

·         Salary and Wages ……………………………………………………………………………................. 9

·         Turnover Per Annum ………………………………………………………………………................ 10

·         Share Capital…………………………………………………………………………………................ 11

§  Equity Capital

§  Preference Share Capital

 

•        Annexure 1            ::        Cost of Project and Means of Finance

•        Annexure 2            ::        Profitability and Net Cash Accruals

§  Revenue/Income/Realisation

§  Expenses/Cost of Products/Services/Items

§  Gross Profit

§  Financial Charges    

§  Total Cost of Sales

§  Net Profit After Taxes

§  Net Cash Accruals

 

•        Annexure 3            ::        Assessment of Working Capital requirements

§  Current Assets

§  Gross Working Capital

§  Current Liabilities

§  Net Working Capital

§  Working Note for Calculation of Work-in-process

 

•        Annexure 4            ::        Sources and Disposition of Funds

•        Annexure 5            ::        Projected Balance Sheets

§  ROI (Average of Fixed Assets)

§  RONW (Average of Share Capital)

§  ROI (Average of Total Assets)

 

•        Annexure 6            ::        Profitability ratios

§  D.S.C.R

§  Earnings Per Share (EPS)

§  Debt Equity Ratio

 

•        Annexure 7            ::        Break-Even Analysis

§  Variable Cost & Expenses

§  Semi-Variable/Semi-Fixed Expenses

§  Profit Volume Ratio (PVR)

§  Fixed Expenses / Cost 

§  B.E.P

 

•        Annexure 8 to 11   ::        Sensitivity Analysis-Price/Volume

§  Resultant N.P.B.T

§  Resultant D.S.C.R

§  Resultant PV Ratio

§  Resultant DER

§  Resultant ROI

§  Resultant BEP

 

•        Annexure 12          ::        Shareholding Pattern and Stake Status

§  Equity Capital

§  Preference Share Capital

 

•        Annexure 13          ::        Quantitative Details-Output/Sales/Stocks

§  Determined Capacity P.A of Products/Services

§  Achievable Efficiency/Yield % of Products/Services/Items 

§  Net Usable Load/Capacity of Products/Services/Items   

§  Expected Sales/ Revenue/ Income of Products/ Services/ Items   

 

•        Annexure 14          ::        Product wise domestic Sales Realisation

•        Annexure 15          ::        Total Raw Material Cost

•        Annexure 16          ::        Raw Material Cost per unit

•        Annexure 17          ::        Total Lab & ETP Chemical Cost

•        Annexure 18          ::        Consumables, Store etc.

•        Annexure 19          ::        Packing Material Cost

•        Annexure 20          ::        Packing Material Cost Per Unit

•        Annexure 21          ::        Employees Expenses

•        Annexure 22          ::        Fuel Expenses

•        Annexure 23          ::        Power/Electricity Expenses

•        Annexure 24          ::        Royalty & Other Charges

•        Annexure 25          ::        Repairs & Maintenance Expenses

•        Annexure 26          ::        Other Manufacturing Expenses

•        Annexure 27          ::        Administration Expenses

•        Annexure 28          ::        Selling Expenses

•        Annexure 29          ::        Depreciation Charges – as per Books (Total)

•        Annexure 30          ::        Depreciation Charges – as per Books (P & M)

•        Annexure 31          ::        Depreciation Charges - as per IT Act WDV (Total)

•        Annexure 32          ::        Depreciation Charges - as per IT Act WDV (P & M)

•        Annexure 33          ::        Interest and Repayment - Term Loans

•        Annexure 34          ::        Tax on Profits

•        Annexure 35          ::        Projected Pay-Back Period And IRR

 

 

Source: NPCS Team


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