Pulp and Paper from Bamboo: Opportunities in bamboo based industries for New Business Ventures and Investment, Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue, Plant Economics, Production Schedule, Working Capital Requirement, Plant Layout, Process Flow Sheet, Cost of Project, Projected Balance Sheets, Profitability Ratios, Break Even Analysis

 

Paper is a major product of the forestry industry, and is used widely in our society. Paper products are used not only in their obvious applications in the publishing industry and for writing on, but also in a variety of specialty papers, cardboards, brown papers etc. In addition, various chemicals are produced as a byproduct of the pulp and paper industry.

The use of paper for various purposes is an essential feature of the modern society. Therefore pulp and paper manufacturing is very important part of modern industry.Pulp and paper production is based on the use of bamboo as raw material, but also on the consumption of large-scale chemicals, like chlorine, sodium hydroxide, etc.

Bamboo is a fast-growing, evergreen plant belonging to the botanical family of grasses. It has long been used as a construction material and as a source of implements, weapons, and ornaments in several global regions, particularly in Asia. In these regions, bamboo pulp has also been used to make high-grade papers for many years.

Paper is one of the basic needs of modern life. It is a well-known product, which is the only media of communication through writing. It is then off rital medium for propagation of educations. It is used in every part of life, i.e., education, office, researches, engineering, art, book printing, magazine, newspaper, etc. Bamboo paper has practically the same quality as paper made from wood. Its brightness and optical properties remain stable, while those of paper made from wood may deteriorate over time. The morphological characteristics of bamboo fibres yield paper with a high tear index, similar to that of hardwood paper. The tensile stiffness is somewhat lower compared with softwood paper.

 

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Table of Contents

 

 

1.       Introduction

2.       Uses & Applications

3.       Characteristics of Paper

3.1.    Grammage:

3.2.    Caliper

3.3.    Porosity

4.       Different Types of Paper

5.       Characteristics of Bamboo

5.1.    Characteristics of Fibrous Raw Materials

6.       Chemicals Required for Pulp and Paper Mills

7.       Raw Materials Calculations

7.1.    Raw Materials

8.       Manufacturing Process

9.       Process Flow Diagram

10.   Water Supply and Energy Consumption in Pulp and Paper Mills

10.1.Raw Water Treatment

10.2.Process Water Treatment

10.3.Boiler Feed Water Treatment

10.4.Cooling Systems and use of Cooling Water

10.5.EnergyConsumption in Pulp and Paper Mills

11.   Environmental Impact

11.1.Problems in Recycling

11.2.Structure of a Strategic Energy Management System

12.   Transportation Facilities and Constraints

12.1.Planning Transport Development

12.2.Siting Transport Facilities

12.3.Construction of Transport Infrastructures

12.4.Maintenance and Operation of Transport Infrastructures

12.5.Use of Transport Infrastructures and Vehicle Maintenance

13.   Detail List of Plant & Machinery

14.   Suppliers of Plant & Machinery

14.1.Complete Machinery Address

15.   Suppliers of Raw Material

16.   Plant Layout

17.   Product & Machinery Photographs

17.1.Product Photographs

17.2.Machinery Photographs

17.3.Raw Material Photographs

 

PROJECT FINANCIALS

·         Project at a Glance

Annexure

·         Assumptions for Profitability workings ….…………………………………………....................... 1

·         Plant Economics…………………………………………………………………………….................... 2

·         Production Schedule……………………………………………………………………….................... 3

·         Land & Building…………………………………………………………………………….................... 4

§  Factory Land & Building

§  Site Development Expenses

·         Plant & Machinery………………………………………………………………………….................... 5

§  Indigenous Machineries

§  Other Machineries (Miscellaneous, Laboratory etc.)

·         Other Fixed Assets………………………………………………………………………….................... 6

§  Furniture & Fixtures

§  Pre-operative and Preliminary Expenses

§  Technical Knowhow

§  Provision of Contingencies

·         Working Capital Requirement Per Month………………………………………………................. 7

§  Raw Material

§  Packing Material

§  Lab & ETP Chemical Cost

§  Consumable Store

·         Overheads Required Per Month and Per Annum ……………………………………................. .8

§  Utilities & Overheads (Power, Water and Fuel Expenses etc.)

§  Royalty and Other Charges

§  Selling and Distribution Expenses

·         Salary and Wages ……………………………………………………………………………................. 9

·         Turnover Per Annum ………………………………………………………………………................ 10

·         Share Capital…………………………………………………………………………………................ 11

§  Equity Capital

§  Preference Share Capital

•        Annexure 1            ::        Cost of Project and Means of Finance

•        Annexure 2            ::        Profitability and Net Cash Accruals

§  Revenue/Income/Realisation

§  Expenses/Cost of Products/Services/Items

§  Gross Profit

§  Financial Charges    

§  Total Cost of Sales

§  Net Profit After Taxes

§  Net Cash Accruals

 

•        Annexure 3            ::        Assessment of Working Capital requirements

§  Current Assets

§  Gross Working Capital

§  Current Liabilities

§  Net Working Capital

§  Working Note for Calculation of Work-in-process

 

•        Annexure 4            ::        Sources and Disposition of Funds

•        Annexure 5            ::        Projected Balance Sheets

§  ROI (Average of Fixed Assets)

§  RONW (Average of Share Capital)

§  ROI (Average of Total Assets)

 

•        Annexure 6            ::        Profitability ratios

§  D.S.C.R

§  Earnings Per Share (EPS)

§  Debt Equity Ratio

 

•        Annexure 7            ::        Break-Even Analysis

§  Variable Cost & Expenses

§  Semi-Variable/Semi-Fixed Expenses

§  Profit Volume Ratio (PVR)

§  Fixed Expenses / Cost 

§  B.E.P

 

•        Annexure 8 to 11   ::        Sensitivity Analysis-Price/Volume

§  Resultant N.P.B.T

§  Resultant D.S.C.R

§  Resultant PV Ratio

§  Resultant DER

§  Resultant ROI

§  Resultant BEP

 

•        Annexure 12          ::        Shareholding Pattern and Stake Status

§  Equity Capital

§  Preference Share Capital

 

•        Annexure 13          ::        Quantitative Details-Output/Sales/Stocks

§  Determined Capacity P.A of Products/Services

§  Achievable Efficiency/Yield % of Products/Services/Items 

§  Net Usable Load/Capacity of Products/Services/Items   

§  Expected Sales/ Revenue/ Income of Products/ Services/ Items   

 

•        Annexure 14          ::        Product wise domestic Sales Realisation

•        Annexure 15          ::        Total Raw Material Cost

•        Annexure 16          ::        Raw Material Cost per unit

•        Annexure 17          ::        Total Lab & ETP Chemical Cost

•        Annexure 18          ::        Consumables, Store etc.

•        Annexure 19          ::        Packing Material Cost

•        Annexure 20          ::        Packing Material Cost Per Unit

•        Annexure 21          ::        Employees Expenses

•        Annexure 22          ::        Fuel Expenses

•        Annexure 23          ::        Power/Electricity Expenses

•        Annexure 24          ::        Royalty & Other Charges

•        Annexure 25          ::        Repairs & Maintenance Expenses

•        Annexure 26          ::        Other Manufacturing Expenses

•        Annexure 27          ::        Administration Expenses

•        Annexure 28          ::        Selling Expenses

•        Annexure 29          ::        Depreciation Charges – as per Books (Total)

•        Annexure 30          ::        Depreciation Charges – as per Books (P & M)

•        Annexure 31          ::        Depreciation Charges - as per IT Act WDV (Total)

•        Annexure 32          ::        Depreciation Charges - as per IT Act WDV (P & M)

•        Annexure 33          ::        Interest and Repayment - Term Loans

•        Annexure 34          ::        Tax on Profits

•        Annexure 35          ::        Projected Pay-Back Period And IRR