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How to Start a Paint Manufacturing Industry (Decorative Paint & Acrylic Emulsion Paint) Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials

Saturday, June 11, 2016

How to Start a Paint Manufacturing Industry (Decorative Paint & Acrylic Emulsion Paint)  Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility study, Investment Opportunities, Cost and Revenue

 

Paint is any liquid, liquefiable, or mastic composition that, after application to a substrate in a thin layer, converts to a solid film. It is most commonly used to protect, color, or provide texture to objects. Paint can be made or purchased in many colors—and in many different types, such as watercolor, synthetic, etc. Paint is typically stored, sold, and applied as a liquid, but dries into a solid.

The binder is the film-forming component of paint. It is the only component that must be present if the binder material is suitable for application. Many binders are too thick to be applied and must be thinned. The type of thinner varies with the binder. The thinner is also called the vehicle, because it makes it possible to transfer the binder to the surface with a brush, roller or sprayer. Components listed below are included optionally, depending on the desired properties of the cured film.

Paint can be applied as a solid, a gaseous suspension (aerosol) or a liquid. Techniques vary depending on the practical or artistic results desired. The decorative coatings have various applications such as interior and exterior house paints, primers, sealers, varnishes and stains. Industrial paints and coatings are used by several industries, including machinery manufacturing, automotive, and consumer goods. Based on their formulation, industrial paints and coatings can be segmented into four categories: water-based, solvent-based, powder, and UV-based. 

 

Few Indian Major Players are as under

·         Akzo Nobel India Ltd.

·         Arofine Polymers Ltd.

·         Asian Paints Ltd.

·         Bangalore Paints Ltd.

·         Beepee Coatings Pvt. Ltd.

·         Berger Paints India Ltd.

·         Godavari Paints Pvt. Ltd.

·         Jenson & Nicholson (India) Ltd.

·         Kansai Nerolac Paints Ltd.

·         Pelican Paints Ltd.

·         Rajdoot Paints Ltd.

·         Rich Paints Ltd.

·         Shalimar Paints Ltd.

·         Special Paints Ltd.

·         Tamil Nadu Paints & Allied Products Ltd.

 

See more:

http://goo.gl/ehi8hY

 

http://goo.gl/DTyMUs

 

http://goo.gl/wqZ72T

 

http://www.entrepreneurindia.co/

 

Table of Contents

 

1.       Project Location

1.1.    City Profile & Geotechnical Site Characterization

1.1.1.General

1.1.2.Physical Characteristics

1.1.3.Map

1.1.4.Languages and Culture

1.1.5.Climate & Rainfall

1.1.6.Transportation and Communications

1.1.7.Economy & Industry

2.       Introduction

2.1.    History

3.       Components of Paint

3.1.    Binder (or Film Former)

3.2.    Diluent or Solvent

3.3.    Pigment and Filler

3.4.    Additives

3.5.    Color-Changing Paint

4.       Applications of Paint

5.       Advantages of Decorative Paint

6.       Market Survey

6.1.    Paints and Distemper

6.2.    Paints & Varnishes

6.3.    Leading Brands

6.4.    Market Structure

6.5.    Titanium Dioxide

6.6.    Global Paints and Coatings Market

7.       Financials & Comparison of Major Indian Players/Companies

7.1.    About Financial Statements of CMIE Database

7.2.    Profits & Appropriations

7.3.    Total Liabilities

7.4.    Total Assets

7.5.    Net Cash Flow from Operating Activities

7.6.    Section – I

7.6.1.Name of Company with Contact Details

7.6.2.Name of Director(S)

7.6.3.Plant Capacity

7.6.4.Location of Plant

7.6.5.Name of Raw Material(S) Consumed with Quantity & Cost

7.7.    Section – II

7.7.1.Assets

7.7.2.Cash Flow

7.7.3.Cost as % ge of Sales

7.7.4.Forex Transaction

7.7.5.Growth in Assets & Liabilities

7.7.6.Growth in Income & Expenditure

7.7.7.Income & Expenditure

7.7.8.Liabilities

7.7.9.Liquidity Ratios

7.7.10.    Profitability Ratio

7.7.11.    Profits

7.7.12.    Return Ratios

7.7.13.    Structure of Assets & Liabilities (%)

7.7.14.    Working Capital & Turnover Ratios

8.       Export & Import Statistics Data of India

8.1.    Export Statistics Data on Acrylic Emulsion Paint

8.2.    Import Statistics Data on Acrylic Emulsion Paint

9.       Present Manufacturers

10.   Product Details

11.   Raw Materials

12.   Paint Manufacturing

13.   Paint Production Flow Diagram

14.   Manufacturing Process of Acrylic Emulsion Paint

15.   Flow Diagram of Acrylic Emulsion Paint

16.   Manufacturing Process of Decorative Paint

17.   Flow Diagram of Decorative Paint

18.   Quality Control

18.1.Byproducts/Waste

19.   Suppliers of Plant & Machinery

20.   Suppliers of Raw Material

21.   Product, Machinery & Raw Material Photographs

21.1.Product Photographs

21.2.Machinery Photographs

21.3.Raw Material Photographs

22.   Plant Layout

 

PROJECT FINANCIALS

·         Project at a Glance

Annexure

·         Assumptions for Profitability workings ….…………………………………………....................... 1

·         Plant Economics…………………………………………………………………………….................... 2

·         Production Schedule……………………………………………………………………….................... 3

·         Land & Building…………………………………………………………………………….................... 4

§  Factory Land & Building

§  Site Development Expenses

·         Plant & Machinery………………………………………………………………………….................... 5

§  Indigenous Machineries

§  Other Machineries (Miscellaneous, Laboratory etc.)

·         Other Fixed Assets………………………………………………………………………….................... 6

§  Furniture & Fixtures

§  Pre-operative and Preliminary Expenses

§  Technical Knowhow

§  Provision of Contingencies

·         Working Capital Requirement Per Month………………………………………………................. 7

§  Raw Material

§  Packing Material

§  Lab & ETP Chemical Cost

§  Consumable Store

·         Overheads Required Per Month and Per Annum ……………………………………................. .8

§  Utilities & Overheads (Power, Water and Fuel Expenses etc.)

§  Royalty and Other Charges

§  Selling and Distribution Expenses

·         Salary and Wages ……………………………………………………………………………................. 9

·         Turnover Per Annum ………………………………………………………………………................ 10

·         Share Capital…………………………………………………………………………………................ 11

§  Equity Capital

§  Preference Share Capital

 

•        Annexure 1            ::        Cost of Project and Means of Finance

•        Annexure 2            ::        Profitability and Net Cash Accruals

§  Revenue/Income/Realisation

§  Expenses/Cost of Products/Services/Items

§  Gross Profit

§  Financial Charges    

§  Total Cost of Sales

§  Net Profit After Taxes

§  Net Cash Accruals

 

•        Annexure 3            ::        Assessment of Working Capital requirements

§  Current Assets

§  Gross Working Capital

§  Current Liabilities

§  Net Working Capital

§  Working Note for Calculation of Work-in-process

 

•        Annexure 4            ::        Sources and Disposition of Funds

•        Annexure 5            ::        Projected Balance Sheets

§  ROI (Average of Fixed Assets)

§  RONW (Average of Share Capital)

§  ROI (Average of Total Assets)

 

•        Annexure 6            ::        Profitability ratios

§  D.S.C.R

§  Earnings Per Share (EPS)

§  Debt Equity Ratio

 

•        Annexure 7            ::        Break-Even Analysis

§  Variable Cost & Expenses

§  Semi-Variable/Semi-Fixed Expenses

§  Profit Volume Ratio (PVR)

§  Fixed Expenses / Cost 

§  B.E.P

 

•        Annexure 8 to 11   ::        Sensitivity Analysis-Price/Volume

§  Resultant N.P.B.T

§  Resultant D.S.C.R

§  Resultant PV Ratio

§  Resultant DER

§  Resultant ROI

§  Resultant BEP

 

•        Annexure 12          ::        Shareholding Pattern and Stake Status

§  Equity Capital

§  Preference Share Capital

 

•        Annexure 13          ::        Quantitative Details-Output/Sales/Stocks

§  Determined Capacity P.A of Products/Services

§  Achievable Efficiency/Yield % of Products/Services/Items 

§  Net Usable Load/Capacity of Products/Services/Items   

§  Expected Sales/ Revenue/ Income of Products/ Services/ Items   

 

•        Annexure 14          ::        Product wise domestic Sales Realisation

•        Annexure 15          ::        Total Raw Material Cost

•        Annexure 16          ::        Raw Material Cost per unit

•        Annexure 17          ::        Total Lab & ETP Chemical Cost

•        Annexure 18          ::        Consumables, Store etc.

•        Annexure 19          ::        Packing Material Cost

•        Annexure 20          ::        Packing Material Cost Per Unit

•        Annexure 21          ::        Employees Expenses

•        Annexure 22          ::        Fuel Expenses

•        Annexure 23          ::        Power/Electricity Expenses

•        Annexure 24          ::        Royalty & Other Charges

•        Annexure 25          ::        Repairs & Maintenance Expenses

•        Annexure 26          ::        Other Manufacturing Expenses

•        Annexure 27          ::        Administration Expenses

•        Annexure 28          ::        Selling Expenses

•        Annexure 29          ::        Depreciation Charges – as per Books (Total)

•        Annexure 30          ::        Depreciation Charges – as per Books (P & M)

•        Annexure 31          ::        Depreciation Charges - as per IT Act WDV (Total)

•        Annexure 32          ::        Depreciation Charges - as per IT Act WDV (P & M)

•        Annexure 33          ::        Interest and Repayment - Term Loans

•        Annexure 34          ::        Tax on Profits

•        Annexure 35          ::        Projected Pay-Back Period And IRR

Source: NPCS Team


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