Wood Plastic Composite (WPC), Composite Materials made of Wood Fiber/Wood Flour and Thermoplastic(s) (includes PE, PP, PVC etc.) - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue, Plant Economics, Production Schedule, Working Capital Requirement, plant layout, process flow sheet, Cost of Project, Projected Balance Sheets, Profitability Ratios, Break Even Analysis

 

Wood plastic composites (WPCs) are roughly 50:50 mixtures of thermoplastic polymers and small wood particles. The wood and thermoplastics are usually compounded above the melting temperature of the thermoplastic polymers and then further processed to make various WPC products. WPC can be manufactured in a variety of colors, shapes and sizes, and with different surface textures. Depending on the processing method, WPCs can be formed into almost any shape and thus are used for a wide variety of applications, including windows, door frames, interior panels in cars, railings, fences, landscaping timbers, cladding and siding, park benches, molding and furniture.

 

This product is part of the composites to be named wood polymer composite (WPC), wood fiber composite (WFC), poly wood and pall wood, poly board, wood flex, stock wood and wood plastic. WPC is manufactured by dispersing wood particles into molten plastic with coupling agent or additives to form composite material through various techniques of processing such as extrusion, compression or injection moulding.

 

Due to the main problems in providing forest resources and petrochemical raw materials, and high share of procurement costs and purchasing raw materials in production of lingo-cellulose and plastic materials, especially the environmental problems of polymer, various approaches in the production of wood-polymer nano-composites has been created.

    

It can be used to make pallets. It can be used for making deck. It can be use for making outdoor furniture like park benches. It can be used for making school benches, Door and windows frames. It can be used for making of windows and door shutter frames. It can be used for making items floor teak and indoor furniture. It can be used for making laminated sheets.  It can be used for making room partition.    Wood in the garden: garden furniture, fences and other applications in the garden.    

 

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Table of Contents

 

1.       Project Location

1.1.    District Profile & Geotechnical Site Characterization

1.1.1.Location & Geographical Area

1.1.2.Area & Population

1.1.3.Administrative set up

1.1.4.Industry at a Glance

1.1.5.Growth Trend

1.1.6.Potential for new MSMEs-

1.1.7.Transport

1.1.8.Map

2.       Introduction

3.       Properties

3.1.    Mechanical Properties of Wood-Polymer Composites

4.       Use of Wooden Plastic Composite

5.       Advantages& Disadvantages of WPC

5.1.    Advantages

5.2.    Disadvantages

6.       PVC Foam Boards

6.1.    Properties:

6.2.    Applications

6.3.    PVC Crust Foam Board

6.3.1.PVC Crust Foam Board Features:

6.3.2.PVC Crust Foam Board Application:

6.4.    Rigid PVC Foam Board

6.4.1.PVC Rigid Foam Board Excellent Features:

6.4.2.PVC Rigid Foam Board Applications:

7.       Codes & Standards

8.       Market Survey

8.1.    Global Market for WPC

8.2.    Technological Trends

9.       Import Statistics Data of India

9.1.    Import Statistics Data on Wood Plastic Composite

10.   Raw Material

11.   Formulation

12.   Manufacturing Process

13.   Types of Extrusion System

14.   Process Flow Diagram

15.   Schematic Flow Diagram of the WPC

16.   Suppliers of Raw Material

17.   Suppliers of Plant & Machinery

17.1.Complete Machinery Suppliers

18.   Product, Machinery & Raw Material Photographs

18.1.Product Photographs

18.2.Machinery Photographs

18.3.Raw Material Photographs

19.   Plant Layout

PROJECT FINANCIALS

·         Project at a Glance

Annexure

·         Assumptions for Profitability workings ….…………………………………………....................... 1

·         Plant Economics…………………………………………………………………………….................... 2

·         Production Schedule……………………………………………………………………….................... 3

·         Land & Building…………………………………………………………………………….................... 4

§  Factory Land & Building

§  Site Development Expenses

·         Plant & Machinery………………………………………………………………………….................... 5

§  Indigenous Machineries

§  Other Machineries (Miscellaneous, Laboratory etc.)

·         Other Fixed Assets………………………………………………………………………….................... 6

§  Furniture & Fixtures

§  Pre-operative and Preliminary Expenses

§  Technical Knowhow

§  Provision of Contingencies

·         Working Capital Requirement Per Month………………………………………………................. 7

§  Raw Material

§  Packing Material

§  Lab & ETP Chemical Cost

§  Consumable Store

·         Overheads Required Per Month and Per Annum ……………………………………................. .8

§  Utilities & Overheads (Power, Water and Fuel Expenses etc.)

§  Royalty and Other Charges

§  Selling and Distribution Expenses

·         Salary and Wages ……………………………………………………………………………................. 9

·         Turnover Per Annum ………………………………………………………………………................ 10

·         Share Capital…………………………………………………………………………………................ 11

§  Equity Capital

§  Preference Share Capital

 

•        Annexure 1            ::        Cost of Project and Means of Finance

•        Annexure 2            ::        Profitability and Net Cash Accruals

§  Revenue/Income/Realisation

§  Expenses/Cost of Products/Services/Items

§  Gross Profit

§  Financial Charges    

§  Total Cost of Sales

§  Net Profit After Taxes

§  Net Cash Accruals

 

•        Annexure 3            ::        Assessment of Working Capital requirements

§  Current Assets

§  Gross Working Capital

§  Current Liabilities

§  Net Working Capital

§  Working Note for Calculation of Work-in-process

 

•        Annexure 4            ::        Sources and Disposition of Funds

•        Annexure 5            ::        Projected Balance Sheets

§  ROI (Average of Fixed Assets)

§  RONW (Average of Share Capital)

§  ROI (Average of Total Assets)

 

•        Annexure 6            ::        Profitability ratios

§  D.S.C.R

§  Earnings Per Share (EPS)

§  Debt Equity Ratio

 

•        Annexure 7            ::        Break-Even Analysis

§  Variable Cost & Expenses

§  Semi-Variable/Semi-Fixed Expenses

§  Profit Volume Ratio (PVR)

§  Fixed Expenses / Cost 

§  B.E.P

 

•        Annexure 8 to 11   ::        Sensitivity Analysis-Price/Volume

§  Resultant N.P.B.T

§  Resultant D.S.C.R

§  Resultant PV Ratio

§  Resultant DER

§  Resultant ROI

§  Resultant BEP

 

•        Annexure 12          ::        Shareholding Pattern and Stake Status

§  Equity Capital

§  Preference Share Capital

 

•        Annexure 13          ::        Quantitative Details-Output/Sales/Stocks

§  Determined Capacity P.A of Products/Services

§  Achievable Efficiency/Yield % of Products/Services/Items 

§  Net Usable Load/Capacity of Products/Services/Items   

§  Expected Sales/ Revenue/ Income of Products/ Services/ Items   

 

•        Annexure 14          ::        Product wise domestic Sales Realisation

•        Annexure 15          ::        Total Raw Material Cost

•        Annexure 16          ::        Raw Material Cost per unit

•        Annexure 17          ::        Total Lab & ETP Chemical Cost

•        Annexure 18          ::        Consumables, Store etc.

•        Annexure 19          ::        Packing Material Cost

•        Annexure 20          ::        Packing Material Cost Per Unit

•        Annexure 21          ::        Employees Expenses

•        Annexure 22          ::        Fuel Expenses

•        Annexure 23          ::        Power/Electricity Expenses

•        Annexure 24          ::        Royalty & Other Charges

•        Annexure 25          ::        Repairs & Maintenance Expenses

•        Annexure 26          ::        Other Manufacturing Expenses

•        Annexure 27          ::        Administration Expenses

•        Annexure 28          ::        Selling Expenses

•        Annexure 29          ::        Depreciation Charges – as per Books (Total)

•        Annexure 30          ::        Depreciation Charges – as per Books (P & M)

•        Annexure 31          ::        Depreciation Charges - as per IT Act WDV (Total)

•        Annexure 32          ::        Depreciation Charges - as per IT Act WDV (P & M)

•        Annexure 33          ::        Interest and Repayment - Term Loans

•        Annexure 34          ::        Tax on Profits

•        Annexure 35          ::        Projected Pay-Back Period And IRR