Rubber is polymer of butadiene and one of the most important chemical ingredients, which is widely used in the different field of modern advance world. Rubber is specially used in the tyre Industry, which is used in the different type of vehicles. Rubber products require rubber as a raw material. Either natural rubber, which is often cultivated on large plantations – with all the problems associated with a monoculture or alternatively synthetic rubber, which is produced using crude oil. Both processes use a high amount of resources. At the end of the chain, mountains of used car tyres crop up on the landscape. These waste sites are taken on by used tyre and rubber recycling plants nowadays.

 

Waste tyre recycling technology is very cost effective and performs 100% wastage tyre recycling (No churn left after the process). In this process no chemical ingredients are used, therefore it is environment friendly. Raw material (wastage tyre) is cheap and easily available, Generate economically valuable products out of waste tyres and products have good market value and demand. Also each recycled ton of tyres preserves 10 tons of carbon dioxide (CO2) that is a major green house gas.

 

Some Uses of rubber powder

Rubber powder has many applications like : Shoes factories, Tyres factories, Rubber connections factories, Oil seals factories, Hoses factories and likes.

 

There is a rapid market increase of rubber powder in India. Demand of rubber powder in India is increased by 5%-8%. There is fair scope of this product. Presently reclaim rubber is used in the manufacture of tyres, butyl tubes, cycle tyres and tubes, battery containers, tread rubber, belts and hoses, moulded and extruded products.India ranks third in production and fourth in consumption of natural rubber in the world. Rubber plantations are spread over 5.9 lakhs hectares in 16 states. Production of natural rubber is dominated by small holdings (average holding size of 0.5 hectare), which account for 88 percent of the production.As a whole it is a good project for entrepreneurs for investment.

 

Table of Contents

 

1.        District Profile & Geotechnical Site Characterization

1.1.    General

1.2.    Physical Characteristics

1.3.    Climate & Rainfall

1.4.    Economy & Industry

1.5.    Map

1.6.    Transportation and Communications

2.       Introduction

3.       Properties of Rubber Powder

4.       Uses & Applications

5.       B.I.S. Specifications

5.1.    IS: 7490: For Reclaimed Rubber

5.2.    IS: 6306: For Test of Reclaimed Rubber

6.       Market Survey

6.1.    Major Players

6.2.    Leading Brands

6.3.    Rubber Production

7.       Input & Output Production Analysis

8.       Composition & Properties of Waste Tyre

8.1.    Chemical Composition

8.2.    Thermal Properties

9.       Export & Import Statistics Data of India

9.1.    Export Statistics Data for Rubber Powder

9.2.    Import Statistics Data for Rubber Powder

10.   Manufacturing Process

10.1.Detailed Product Description

10.2.Features of Tire Recycling Plant

10.3.Main Parts of Tire Recycling Plant

11.   Surface Treatment of Rubber Powder

11.1.Chemical Activation

11.2.Applications of Surface-Treated Rubber Powder in Rubber Products

12.   Process Flow Diagram

13.   Carbon Credit: Carbon Trading

13.1.Profile:

13.2.Importance of Carbon Credit:

13.3.Trading of Carbon Credits

13.4.Steps involved in a CDM project

13.5.How To Trade Carbon Credits:

13.6.Indian Scenario:

13.7.Certified Emission Reductions – Source of Generation

13.8.Benefits of Carbon Trading

13.9.Government of India Interim Approval Criteria

13.10.   Eligibility

13.11.   Sustainable Development Indicators

13.12.   Financial Indicators

13.13.   Technological Feasibility

13.14.   Risk Analysis

14.   Fire Hazard Prevention

15.   Suppliers of Raw Material

16.   Suppliers of Plant & Machinery

16.1.Complete Machinery Supplier

17.   Plant Layout

18.   Machinery, Raw Material & Product Photographs

18.1.Waste Tyre Fine Rubber Powder Production Line

18.2.Raw Material Photographs

18.3.Product Photograph

19.   Quotation of Plant, Machinery and Equipments from Supplier

 

PROJECT FINANCIALS

·         Project at a Glance

Annexure

·         Assumptions for Profitability workings ….…………………………………………....................... 1

·         Plant Economics…………………………………………………………………………….................... 2

·         Production Schedule……………………………………………………………………….................... 3

·         Land & Building…………………………………………………………………………….................... 4

§  Factory Land & Building

§  Site Development Expenses

·         Plant & Machinery………………………………………………………………………….................... 5

§  Indigenous Machineries

§  Other Machineries (Miscellaneous, Laboratory etc.)

·         Other Fixed Assets………………………………………………………………………….................... 6

§  Furniture & Fixtures

§  Pre-operative and Preliminary Expenses

§  Technical Knowhow

§  Provision of Contingencies

·         Working Capital Requirement Per Month………………………………………………................. 7

§  Raw Material

§  Packing Material

§  Lab & ETP Chemical Cost

§  Consumable Store

·         Overheads Required Per Month and Per Annum ……………………………………................. .8

§  Utilities & Overheads (Power, Water and Fuel Expenses etc.)

§  Royalty and Other Charges

§  Selling and Distribution Expenses

·         Salary and Wages ……………………………………………………………………………................. 9

·         Turnover Per Annum ………………………………………………………………………................ 10

·         Share Capital…………………………………………………………………………………................ 11

§  Equity Capital

§  Preference Share Capital

 

•        Annexure 1            ::        Cost of Project and Means of Finance

•        Annexure 2            ::        Profitability and Net Cash Accruals

§  Revenue/Income/Realisation

§  Expenses/Cost of Products/Services/Items

§  Gross Profit

§  Financial Charges    

§  Total Cost of Sales

§  Net Profit After Taxes

§  Net Cash Accruals

 

•        Annexure 3            ::        Assessment of Working Capital requirements

§  Current Assets

§  Gross Working Capital

§  Current Liabilities

§  Net Working Capital

§  Working Note for Calculation of Work-in-process

 

•        Annexure 4            ::        Sources and Disposition of Funds

•        Annexure 5            ::        Projected Balance Sheets

§  ROI (Average of Fixed Assets)

§  RONW (Average of Share Capital)

§  ROI (Average of Total Assets)

 

•        Annexure 6            ::        Profitability ratios

§  D.S.C.R

§  Earnings Per Share (EPS)

§  Debt Equity Ratio

 

•        Annexure 7            ::        Break-Even Analysis

§  Variable Cost & Expenses

§  Semi-Variable/Semi-Fixed Expenses

§  Profit Volume Ratio (PVR)

§  Fixed Expenses / Cost 

§  B.E.P

 

•        Annexure 8 to 11   ::        Sensitivity Analysis-Price/Volume

§  Resultant N.P.B.T

§  Resultant D.S.C.R

§  Resultant PV Ratio

§  Resultant DER

§  Resultant ROI

§  Resultant BEP

 

•        Annexure 12          ::        Shareholding Pattern and Stake Status

§  Equity Capital

§  Preference Share Capital

 

•        Annexure 13          ::        Quantitative Details-Output/Sales/Stocks

§  Determined Capacity P.A of Products/Services

§  Achievable Efficiency/Yield % of Products/Services/Items 

§  Net Usable Load/Capacity of Products/Services/Items   

§  Expected Sales/ Revenue/ Income of Products/ Services/ Items   

 

•        Annexure 14          ::        Product wise domestic Sales Realisation

•        Annexure 15          ::        Total Raw Material Cost

•        Annexure 16          ::        Raw Material Cost per unit

•        Annexure 17          ::        Total Lab & ETP Chemical Cost

•        Annexure 18          ::        Consumables, Store etc.

•        Annexure 19          ::        Packing Material Cost

•        Annexure 20          ::        Packing Material Cost Per Unit

•        Annexure 21          ::        Employees Expenses

•        Annexure 22          ::        Fuel Expenses

•        Annexure 23          ::        Power/Electricity Expenses

•        Annexure 24          ::        Royalty & Other Charges

•        Annexure 25          ::        Repairs & Maintenance Expenses

•        Annexure 26          ::        Other Manufacturing Expenses

•        Annexure 27          ::        Administration Expenses

•        Annexure 28          ::        Selling Expenses

•        Annexure 29          ::        Depreciation Charges – as per Books (Total)

•        Annexure 30          ::        Depreciation Charges – as per Books (P & M)

•        Annexure 31          ::        Depreciation Charges - as per IT Act WDV (Total)

•        Annexure 32          ::        Depreciation Charges - as per IT Act WDV (P & M)

•        Annexure 33          ::        Interest and Repayment - Term Loans

•        Annexure 34          ::        Tax on Profits

•        Annexure 35          ::        Projected Pay-Back Period And IRR