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Packaged Drinking Water with PET Bottles - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility study, Investment Opportunities

Saturday, May 21, 2016

Water is the necessity of our daily life, it’s so important for us that we need clean, safe and sanitary water every day, and usually there’s a more strict inspection standard in the more advanced country.

Potable spring waters containing, sulphur iron, magnesium and other mineral salts occurring in certain regions are claimed to be beneficial to human metabolism. The therapitic value of such waters is questionable carbonated mineral waters also contain lithium salts.

There are two kinds of drinking water in the market. One is the natural water, which is called mineral water. The other is processed water coming from underground or from the pipe of water plant, which is called R.O. water, space water or pure water.

 

Uses and Application

Mineral water is bottled under very hygienic conditions under strict quality control before being marketed. Its major use is in five star Hotels and Hospitals where good quality pure water is required for potable purposes. It is marketed at places and regions where hygienic drinking water is not freely available.

 

Market Survey

The bottled water market is growing at a rapid rate of around 20% a year (down from 50 to 60%). At this growth rate, the market is estimated to overtake the soft drinks market soon. Multi-nationals Coca-Cola, Pepsi, Nestle and others are trying to grab a significant share of the market. There are more than 1800 brands in the unorganized sector. The small players account for nearly 19% of the total market.

Bottled water industry, colloquially called, the mineral water industry, is a symbol of a new lifestyle and health-consciousness emerging in India. While a large segment of the population is struggling to get access to potable water supply, a new generation - especially in the urban areas - is getting accustomed to bottled water paying handsome prices.

The growth trends in packaged drinking water and a growing demand is indicative of the fact that water and its variants will be the single largest beverage category, growing and becoming at least 20 times of the current market size within the next 10-12 years.

There is a very good scope for this product and it is the right time for new entrepreneurs to venture into this field.

 

Few Indian Major Players are as Under :-

Ajay Enterprises Ltd.

Akash Housing Ltd. [Merged]

Aradhana Snack Foods Co.

Bikaji Marketing Ltd.

Bisleri International Pvt. Ltd.

Durgapur Projects Ltd.

G E I Foods Ltd.

Golden Anchor Pvt. Ltd.

Jagatjit Industries Ltd.

Keventer Agro Ltd.

Mohan Meakin Ltd.

Mount Everest Mineral Water Ltd.

N E P C Agro Foods Ltd.

Nuway Organic Naturals India Ltd.

Orient Beverages Ltd.

Parle Bisleri Pvt. Ltd. [Merged]

Parle International Pvt. Ltd.

Pepsico India Holdings Pvt. Ltd.

Pondicherry Agro Service &Inds. Corpn. Ltd.

Rose Valley Inds. Ltd.

Sparkle Foods Ltd.

Sri Sarvaraya Sugars Ltd.

Surat Beverages Ltd.

Vaarad Ventures Ltd.

Vijay Shanthi Builders Ltd.

See more:

http://goo.gl/XncJCH

 

Table of Contents

 

1.       City Profile & Geotechnical Site Characterization

1.1.    General

1.2.    Map

1.3.    Economy

1.4.    Transportation and Communications

2.       Introduction

2.1.    Major Impurities in Water

3.       Water Chemistry

3.1.    Water Analysis

3.2.    Harmful Effects of Water Impurities

4.       B.I.S. Specification

5.       Properties of Water

5.1.    Physical Properties

5.2.    Principal Mineral Constituent and Gases Alkalinity

6.       Water Quality

7.       Uses

8.       Parameters: Physical, Chemical & Microbiological

8.1.1.Parameters: Microbiological

9.       Model Bottled Water Regulation

9.1.    Rule 1: Definitions

9.2.    Rule 2: Product Qualityand and Security

9.3.    Rule 3: Good Manufacturing Practices and Operational Requirements

10.   Market Survey

10.1.Bottled Water

10.2.Water Purifiers

10.3.Mineral Water

10.4.Water Purifiers

10.5.PET & Containers

11.   Financials & Comparison of Major INDIAN Players/Companies

11.1.Section – I

11.1.1.    Name of Company with Contact Details

11.1.2.    Name of Director(S)

11.1.3.    Plant Capacity

11.1.4.    Location of Plant

11.1.5.    Capital Expenditure Projects

11.1.6.    Name of Raw Material(S) Consumed With Quantity & Cost

11.2.Section – II

11.2.1.    Assets

11.2.2.    Cash Flow

11.2.3.    Cost as % Age of Sales

11.2.4.    Forex Transaction

11.2.5.    Growth in Assets & Liabilities

11.2.6.    Growth in Income & Expenditure

11.2.7.    Income & Expenditure

11.2.8.    Liabilities

11.2.9.    Liquidity Ratios

11.2.10.    Profitability Ratio

11.2.11.    Profits

11.2.12.    Return Ratios

11.2.13.    Structure of Assets & Liabilities (%)

11.2.14.    Working Capital & Turnover Ratios

12.   Export & Import Statistics Data of India

12.1.Export Statistics Data Packaged Drinking Water

12.2.Import Statistics Data Packaged Drinking Water

13.   Sources of Water

13.1.Natural Water

13.2.Criteria and Regulatory Standards

13.3.Economic Aspects

14.   Technical Specification of R.O. System

15.   Description of Plant

15.1.Processing of Water for Bottling

15.1.1.    Sand Filters

15.1.2.    Activated Carbon (AC) Water Filters

16.   Advantages of Ozonation

16.1.Dosage of Ozone

16.2.Jar Filling

16.2.1.    Labeling

16.3.Packaging Requirements

16.3.1.    Strength

16.4.Colour and Clarity

16.4.1.    Mandatory Certification

16.4.2.    Purity

16.5.Pollution Control

17.   Environmental Protection Measures

17.1.Benefits of Rwh

17.2.Implementation Schedule

18.   Polyethylene Terephthalate (PET)

18.1.Conformity of Packaging Materials to Indian Standards

18.2.To Produce PET Preform/Bottle

18.3.Compulsory Certification

19.   Manufacturing Process

19.1.Plant & Machinery Required

19.2.Raw Material Required

19.3.Process

19.4.Function of Different Units

20.   Process Flow Diagram

20.1.Scheme of R.O. Plant

21.   Flow Diagram for Process Water

22.   Silent Feature of Water Treatment System

22.1.A…R.O. Membrane Features

23.   Basis of Design and Treatment Scheme

23.1.Plant Introduction

23.2.Raw Water Analysis

23.3.The END WATER quality shall be achieved subject to

24.   Key Differences between EPA Tap Water and FDA Bottled Water Rules

25.   Suppliers of Plant & Machinery

25.1.U.V. Systems

25.2.Ozonator

25.3.Clean Room Equipment

25.4.Prefilter

25.4.1.    H2O SOLUTIONS

25.5.Laboratory Equipment

26.   Suppliers of Raw Material

26.1.Pouches

26.2.PET Jars

26.3.Lab Chemicals

27.   Plant Layout

28.   Water Plant, Machinery & Product Photographs

28.1.Levissima Bottling Plant

28.2.Polant Spring Bottling Plant, USA

28.3.Pure Life Bottling Plant, China

28.4.Nestle Waters Block Train, France

28.5.Baraka Bottling Plant

28.6.Reverse Osmosis

28.7.Storage Tanks for Recovered Water

28.8.Waste Water Treatment Plant

28.9.PET Bottles in the Global Market

28.10.   PET Bottles in the Indian Market

29.   Quotation of Plant, Machinery and Equipments from Supplier

 

PROJECT FINANCIALS

·         Project at a Glance

Annexure

·         Assumptions for Profitability workings ….…………………………………………....................... 1

·         Plant Economics…………………………………………………………………………….................... 2

·         Production Schedule……………………………………………………………………….................... 3

·         Land & Building…………………………………………………………………………….................... 4

§  Factory Land & Building

§  Site Development Expenses

·         Plant & Machinery………………………………………………………………………….................... 5

§  Indigenous Machineries

§  Other Machineries (Miscellaneous, Laboratory etc.)

·         Other Fixed Assets………………………………………………………………………….................... 6

§  Furniture & Fixtures

§  Pre-operative and Preliminary Expenses

§  Technical Knowhow

§  Provision of Contingencies

·         Working Capital Requirement Per Month………………………………………………................. 7

§  Raw Material

§  Packing Material

§  Lab & ETP Chemical Cost

§  Consumable Store

·         Overheads Required Per Month and Per Annum ……………………………………................. .8

§  Utilities & Overheads (Power, Water and Fuel Expenses etc.)

§  Royalty and Other Charges

§  Selling and Distribution Expenses

·         Salary and Wages ……………………………………………………………………………................. 9

·         Turnover Per Annum ………………………………………………………………………................ 10

·         Share Capital…………………………………………………………………………………................ 11

§  Equity Capital

§  Preference Share Capital

 

•        Annexure 1            ::        Cost of Project and Means of Finance

•        Annexure 2            ::        Profitability and Net Cash Accruals

§  Revenue/Income/Realisation

§  Expenses/Cost of Products/Services/Items

§  Gross Profit

§  Financial Charges    

§  Total Cost of Sales

§  Net Profit After Taxes

§  Net Cash Accruals

 

•        Annexure 3            ::        Assessment of Working Capital requirements

§  Current Assets

§  Gross Working Capital

§  Current Liabilities

§  Net Working Capital

§  Working Note for Calculation of Work-in-process

 

•        Annexure 4            ::        Sources and Disposition of Funds

•        Annexure 5            ::        Projected Balance Sheets

§  ROI (Average of Fixed Assets)

§  RONW (Average of Share Capital)

§  ROI (Average of Total Assets)

 

•        Annexure 6            ::        Profitability ratios

§  D.S.C.R

§  Earnings Per Share (EPS)

§  Debt Equity Ratio

 

•        Annexure 7            ::        Break-Even Analysis

§  Variable Cost & Expenses

§  Semi-Variable/Semi-Fixed Expenses

§  Profit Volume Ratio (PVR)

§  Fixed Expenses / Cost 

§  B.E.P

 

•        Annexure 8 to 11   ::        Sensitivity Analysis-Price/Volume

§  Resultant N.P.B.T

§  Resultant D.S.C.R

§  Resultant PV Ratio

§  Resultant DER

§  Resultant ROI

§  Resultant BEP

 

•        Annexure 12          ::        Shareholding Pattern and Stake Status

§  Equity Capital

§  Preference Share Capital

 

•        Annexure 13          ::        Quantitative Details-Output/Sales/Stocks

§  Determined Capacity P.A of Products/Services

§  Achievable Efficiency/Yield % of Products/Services/Items 

§  Net Usable Load/Capacity of Products/Services/Items   

§  Expected Sales/ Revenue/ Income of Products/ Services/ Items   

 

•        Annexure 14          ::        Product wise domestic Sales Realisation

•        Annexure 15          ::        Total Raw Material Cost

•        Annexure 16          ::        Raw Material Cost per unit

•        Annexure 17          ::        Total Lab & ETP Chemical Cost

•        Annexure 18          ::        Consumables, Store etc.

•        Annexure 19          ::        Packing Material Cost

•        Annexure 20          ::        Packing Material Cost Per Unit

•        Annexure 21          ::        Employees Expenses

•        Annexure 22          ::        Fuel Expenses

•        Annexure 23          ::        Power/Electricity Expenses

•        Annexure 24          ::        Royalty & Other Charges

•        Annexure 25          ::        Repairs & Maintenance Expenses

•        Annexure 26          ::        Other Manufacturing Expenses

•        Annexure 27          ::        Administration Expenses

•        Annexure 28          ::        Selling Expenses

•        Annexure 29          ::        Depreciation Charges – as per Books (Total)

•        Annexure 30          ::        Depreciation Charges – as per Books (P & M)

•        Annexure 31          ::        Depreciation Charges - as per IT Act WDV (Total)

•        Annexure 32          ::        Depreciation Charges - as per IT Act WDV (P & M)

•        Annexure 33          ::        Interest and Repayment - Term Loans

•        Annexure 34          ::        Tax on Profits

•        Annexure 35          ::        Projected Pay-Back Period And IRR

Source: NPCS Team


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