Manufacturing of Aluminium Cables and Conductors from Molten Aluminium Metal, Aluminium Ingots. Profitable Aluminium Downstream Business Ideas, Projects & Opportunities

Aluminium cables are used across various industries and markets. Aluminium cables often are used to connect wind turbines to the grid, and this is a relatively new and high-growth application sector. The weight of aluminium; it is much lighter in weight as compared to copper while maintaining the same conductivity.

Aluminium cables can often be found when dealing with electricity, because of their high conductive nature. These cables are ductile, light weight, non-magnetic and are perfect for heavy-duty applications. It is also ecofriendly since Aluminium can be recycled. These cables are used in motors, electric lights and even telephone lines.

Being light in weight is an important property of aluminium. This has made aluminium cables the most used cables in projects where weight is the main focus like constructions with load-bearing purposes.

Power sector is the biggest driver in the mainstay of cable demand, accounting for more than three-quarters of the market. Telecom cables are confined to the relatively narrower domain of the health of the global information, communications and technology (ICT) domains. For the industry, the current focus is to supply cables for specific applications, pertaining to the industry needs. Sectors like oil and gas, metro, cement industry and steel industry have a lot of growth potential.

Aluminum Conductors are produced through electrolytic refining of aluminum. Generally, these conductors contain about 99.5% of aluminum and are made up of one or more strands of aluminum wire depending on the end-use application requirement. These conductors are primarily used in the T&D sector for various applications such as overhead line applications. Aluminum conductors are known for their tensile strength, corrosion resistance, and shock proof properties. These conductors are widely used in urban areas for short space applications.

The conductor made from aluminium alloys is suitable in urban areas as they provide better tensile strength and conductivity. These alloys are known with different names in various countries. Some f these alloys are costly as they are heat treated. One of the alloys of aluminium is known as silmalec which contains 0.5% of silicon, 0.5 % of magnesium and rest of aluminium. Due to this there is improvement in conductivity and mechanical strength.

Low voltage copper conductor PVC cables are extensively used for domestic home appliances wiring, house wiring and internal wiring for lighting circuits in factories, power supply for office automation, in control, instrumentation, submarine, mining, ship wiring applications etc. due to its high tensile strength, superior conductivity, better flexibility and ease of jointing.

AAAC Conductor

1.       AAAC is used as bare overhead conductor for power transmission and distribution lines on aerial circuits that require larger mechanical resistance than AAC.

2.       All Aluminium-Alloy Conductors (AAAC) can be used in Medium, High and Extra-High voltage transmission lines.

3.       Transmission and Distribution applications in corrosive environments, ACSR replacement.

The aluminum conductor and cable manufacturers are operating at 60%-70% capacity utilization levels due to fluctuating demand. The demand fluctuates because the execution phase of T&D lines, where these conductors are used, is generally long, and the procurement of aluminum wire rods for use in conductors is directly linked to the order cycle of conductors, which, in turn, is dependent on government investments. The demand is expected to be stable during the forecast period with government spending remaining uninterrupted. Stable demand will lead to improvement in average capacity utilization levels of conductor manufacturers. The global aluminum conductors market to grow at a CAGR of 2.63% during the period 2017-2021.

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