Calcium Carbonate Production. Activated Calcium Carbonate (ACC) and Precipitated Calcium Carbonate (PCC) Manufacturing Industry

Global Calcium Carbonate market size is expected to be valued at USD 34.28 billion by 2025

Calcium carbonate is an inorganic mineral used as a commercial and industrial filler in the plastic and paper industries. It is also used to adjust pH levels in water through the neutralization process. In this process, untreated water is passed through filters loaded with CaCo3.

The use of precipitated calcium carbonate (PCC) as a filler is witnessing growth at a phenomenal rate, especially in the uncoated papers segment. Using PCC in papers results in better printing surfaces and brighter papers. Enhanced gloss and opacity are other significant attributes enabling a broader application scope of PCC in various segments.

Calcium carbonate is one of the most common compound extracted from the crust of Earth and is used in in different industries, including paper, building and construction, cements, plastic, and sealants. On commercial front, calcium carbonate is available in two main types, to be specific ground calcium carbonate (GCC) and precipitated calcium carbonate (PCC). PCC is obtained because of reaction solutions of calcium hydroxide and carbon dioxide, while GCC is extracted by processing and crushing limestone into powder of calcium carbonate. The properties of GCC and PCC that incorporates particle size distribution, fineness, and color, helps in meeting the technical needs of the product for various applications.

Calcium carbonate that is CaCO3 is chemical component found in nature as aragonite and calcite, in pearls, plant ashes, chalk, marble, shells of marine organisms, bones and eggs. Calcium carbonate particularly used for making Portland cement, lime and gastric antacid. It is energetic element in agricultural lime which is created by combine reaction of calcium ions in hard water with carbonate ions. Calcium carbonate is used in paints and coating application and in cement for constructing and building industry. It also used in pharmaceutical and medical industry as a calcium supplement. Calcium carbonate is found all over the world.

It is energetic element in agricultural lime which is created by combine reaction of calcium ions in hard water with carbonate ions. Calcium carbonate is used in paints and coating application and in cement for constructing and building industry. It also used in pharmaceutical and medical industry as a calcium supplement. Calcium carbonate is found all over the world.

Calcium carbonate is the chemical compound found abundantly in nature in the form of limestone, chalk and marble. It is also found in the shells of marine animals which inhale the carbon dioxide and produce calcium carbonate.

Application of Calcium Carbonate:

·         Rubber Industry     

Calcium carbonate is used in the rubber industry, the largest one of the earliest large filler, calcium carbonate among a large number filled in the rubber, can increase the volume of products, thus saving expensive natural rubber to achieve lower costs, calcium carbonate filled rubber can be obtained higher than that of pure rubber sulfide tensile strength abrasion resistance, tear strength, and has a significant role in reinforcing the natural rubber and synthetic rubber, and can adjust the consistency.

·         Construction/Architecture

Calcium Carbonate has found an innovative application in the concrete market. It is increasingly used as quality filler in concrete applications, such as concrete wares (paving stones, tubes and sewage-tanks etc.), ready-mixed concrete and prefabricated elements. It improves the concrete density, pre-stability and durability. Its stable color quality increases the aesthetics, which make it very suitable for architectural applications.

·         Plastic Industry 

Calcium carbonate in plastics can play a role in skeleton, the stability of plastics size plays a significant role, can improve product hardness, and can also improve the surface gloss and surface smoothness of the article. Calcium carbonate heat-resistant plastics in general can be improved, since the calcium carbonate whiteness above 90%, can also replace expensive white pigment play a whitening effect.

·         Paint Industry    

A large amount of calcium carbonate in the paint industry, is indispensable framework, the amount in the thick paint for more than 30%, more than 4-7% in phenolic phenolic enamel fine wrinkle pattern paint 39%.

·         The Water-Based Paint Industry

In the water based paint industry applications, more extensive use, can paint without sedimentation, easy dispersion, good gloss characteristics, in an amount of 20-60% water-based paint.

·         Other

In addition, calcium carbonate in the paper industry plays an important role to ensure that paper strength, whiteness and low cost. In the cable industry can play a role in insulation

 

Market Outlook

The market of calcium carbonate in India is anticipated to cross $698 million by the end of 2025. Calcium carbonate is one of the widely used industrial fillers in various end use industries such as paper, plastic, rubber, pharmaceuticals, paint & cosmetics, etc., owing to its ability to reduce surface energy and improve surface finish by adding glossy touch to the surface and opacity of the products.

Precipitated calcium carbonate (PCC) dominated India calcium carbonate market during 2011-2015, and the same trend is expected to continue over the span of next nine years. In India, PCC is acting as an attractive and suitable replacement for Kaolin Clay as it is the most economical chemical grade available for adding value and quality to the manufactured paper and paperboard materials by means of replacing costly wood pulp, additives and other substances like talc, titanium dioxide, etc.

The global calcium carbonate market size is expected to be valued at USD 34.28 billion by 2025. Rising demand for calcium carbonate (CaCo3) from various end-use markets is triggering the need for establishment of new limestone quarries. However, presence of stringent regulations to set up these facilities is expected to hamper market growth. Moreover, these quarries are usually located on the outskirts of a town or city, increasing transportation expense and escalating the cost of the final product.

Demand for calcium carbonate from the paper industry has witnessed a significant rise in recent years, signifying an increase in paper production, and this trend is likely to continue over the upcoming years as well. While precipitated calcium carbonate (PCC) and ground calcium carbonate are both used for the production of paper, the former remains the favored material owing to the operational flexibility it renders.

In the packaging industry, calcium carbonate is used in polyethylene (PE) film manufacturing process, which increases line speed and specific output. It is used for making more environmentally friendly bags, by reducing carbon emissions and energy. From thin films to thicker sheets, calcium carbonate is applied to enhance mechanical properties and improve productivity in a wide variety of rigid and flexible packaging applications. Besides this, usage of calcium carbonate in high-quality tissue products is increasing. With the e-commerce and e-retail trend, packaging, and tissue paper industry has been witnessing noticeable increase in demand, which is further driving the demand for calcium carbonate for application in PE films and tissue making.

 

 

By Application Analysis this market is segmented on the basis of Paper, Plastic, Building & Construction and Others (Pharmaceutical, agriculture, etc.). By Regional Analysis this market is segmented on the basis of North America, Europe, Asia-Pacific, Rest of the World.

Asia-Pacific is projected to lead the market for calcium carbonate, owing to the increasing construction activities in the region. Besides boom in construction activities, the demand for calcium carbonate is expected to be driven by the increasing economic activities, and new investment opportunities in the emerging economies, such as China, India, Indonesia, and others. These emerging countries is projected to continue witnessing strong demand for vehicles, food, plastics, etc., which is further increasing the output of such industries and attracting investments into the sector. Thus, such projected growth in the end-user industries is likely to drive the demand for calcium carbonate in the region.

On the basis of detailed analysis in the report the growth of every one of those ventures, and a few others, will keep on surging the demand in the global calcium carbonate market at a considerable CAGR of 5.0% during the forecast period.

 

 

Rise in demand for calcium carbonate from the paper sector has been on surge lately, witnessing a growth in paper production, and this is estimated to keep going in upcoming years too. While accelerated calcium carbonate (PCC) and calcium carbonate in powdered form are both utilized for the production of paper, the previous remains the favored material inferable from the flexibility in operation it holds.

Calcium carbonate is utilized as an additive and extender to make paints and coatings more durable and bright. Also, it is utilized as building material and fixing in different products, for example, concrete, rooftop singles, renders, paving, ceramics, and so forth.

 

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