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Rubber & Plastic Industries, FRP Products, Polymers, PET, PVC, LDPE, HDPE, Polypropylene, Acrylic and Polyurethane Projects

Rubber and plastics are two very different, important materials which are used a great deal in our everyday life, both in indoors and outdoors. The usage of the materials is increasing day by day and it has become an integral part in our surroundings. India, being the fourth largest producer of natural rubber in world, is considered to be one of the key players in the global rubber business. Rubber is a versatile product with multiple usages. It is grown in various countries worldwide and plays a crucial role in the Indian economy too. India is one of the leading rubber producers in the world.

The use of rubber is widespread, ranging from household to industrial products, entering the production stream at the intermediate stage or as final products. Tyre and tubes are the largest consumers of rubber. The remaining 44% is taken up by the general rubber goods sector, which includes all products, except tyres and tubes. Synthetic rubber is mainly used for the production of auto tyres and tubes, cycle tyres and tubes and footwear. Other applications for the synthetic variety are camel back, belts and hoses. The market segmentation includes Auto tyres and tubes   56%, Bicycle tyres and tubes    9%, Footwear    18%, Latex goods    8%, Belts and hoses    4%, Camelback   5%.

The rubber industry is expected to grow at over 8 per cent per annum this decade, as the per capita consumption of rubber is 0.8 kg against 14 kg in the developed world. There exists a huge scope for expansion causing import of machinery, technology and raw materials and export of rubber goods.

Plastics, the material of the new generation, have been catching up faster than was expected since the 1980s. With restrictions on the use of wood to conserve forests, its importance has grown phenomenally.  Because of its light weight, ease in maintenance and natural sparkle, it is substituting not only wood but also metal and glass. The automobile industry, the white and brown goods and the packaging industries, all offer expanding prospects.

Plastic polymers are classified into thermoplastics and thermosettings. Thermoplastics include elastomers (unvulcanised), polyvinyl chloride (PVC), polyethylene (PE), polystyrene (PS), polyurethane (PU) and other resins. Thermosettings include elastomers (vulcanized), polyethylene (crosslinked), phenolics, alkyds, polyesters. The product variation includes PVC 21%, HDPE 25%, LDPE 5%, PS 5%, PP 33%, LLDPE 8% and ABS 3%.

Major Players in this sector includes Reliance 32%, IPCL 22%, DCM Sriram 4%, Finolex 5%, Chemplast 3%, DCW 3%, etc.

          The industry has expanded along with expansion of diverse applications, such as packaging, extrusions, blow mouldings and industrial mouldings for automobiles, telecommunications, and white goods.  User segments are electrical appliances, domestic ware, leatherite, decorative laminates, fittings and fixtures, extrusions for construction industry, automobile components, machinery and equipment, water tanks, pipes and fittings, drink bottles, medical appliances, weather protection. The opportunities are also opening up with the expansion and sophistication of food processing, automobiles, entertainment electronics and appliances. Besides these, industry's contributions have been vital in areas of rural electrification, telecommunication, horticulture, medicare, apart from a perceptible change in living styles and standards.

Polymers have found uses in all spheres of life with demand for better materials, greater functional use, more economical packaging and versatile and durable all-weather products. The per capita consumption of polymers in India is around 5 kg. The average per capita global consumption of polymers is estimated to be about 17 kg. The plastic and polymer industry has been expanding at a rate of 11% a year. Presently the consumption/demand is estimated at around 5.5 million tonnes. The demand estimates for all polymers including engineering polymers is envisaged to increase from 1.8 million tonnes in 1995-96 to 7.5 million tonnes in 2006-07 and to 9.5 million tonnes in 2009-10. It is projected at close to 14 million tonnes in 2014-15.  India is one of the fastest growing polymer market in the world, and is expected to become the world's third largest polymers market, after the US and China, within a decade. The significant domestic demand growth is expected from the user industries such as telecom, food and beverages, packaging, transportation and consumer durables, and from continued substitution of traditional materials like wood, metal, glass.




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Each detailed project reports cover all the aspects of business, from analysing the market, confirming availability of various necessities such as plant & machinery, raw materials to forecasting the financial requirements. The scope of the report includes assessing market potential, negotiating with collaborators, investment decision making, corporate diversification planning etc. in a very planned manner by formulating detailed manufacturing techniques and forecasting financial aspects by estimating the cost of raw material, formulating the cash flow statement, projecting the balance sheet etc.

We also offer self-contained Pre-Investment and Pre-Feasibility Studies, Market Surveys and Studies, Preparation of Techno-Economic Feasibility Reports, Identification and Selection of Plant and Machinery, Manufacturing Process and or Equipment required, General Guidance, Technical and Commercial Counseling for setting up new industrial projects on the following topics.

Many of the engineers, project consultant & industrial consultancy firms in India and worldwide use our project reports as one of the input in doing their analysis.

We can modify the project capacity and project cost as per your requirement.
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NameCapacityCost *Return %
PVC Coating on Textile-0.000.00
PVC Compounds (Cables Grade)-0.0058.00
PVC Compounding for Cables Grade-0.0058.00
PVC Cans, Bottles -0.000.00
PVC Cork Blank for Crown Cap-0.000.00
PVC Crown Cap Lining Compound600 MT PVC Compound/Year0.0056.00
PVC Film & Sheets5 T.P.D.0.0060.00
PVC Fittings500 Kgs/Day0.0060.00
PVC Flexible Fusible Powder (Heat Fusible Powder)1,50,000 of PVC Fusible Powder/Year0.0029.37
PVC Granules (For Insulation & Sheets Grades)-0.000.00
PVC Granules from PVC Scrap10 T.P.D.0.0040.00
PVC Granules Compounding (Cables,Conduit Pipes,Transparent Tubing Grades)1 Tons Cables; 1 Tons conduit Pipe/Day0.0045.00
PVC Hoses145 Tons of PVC Hoses/Year0.0040.85
PVC Leather Cloth48,00,000 m/Year0.0035.80
PVC Pipes500 Kgs of PVC Pipes/Day0.0025.62
PVC Rigid Pipe240 MT/Year0.0036.50
PVC Resin & Compound (For Bottle Making)600 Tons of PVC Compound/Year0.0044.00
PVC Self Adhesive Tapes90,000 Kgs/Year of PVC Tape0.0053.00
PVC Sheet Fire Proof and Shock Proof-0.000.00
PVC Soles Cables for automobiles2 T.P.D. 10 MT/Month0.0055.00
PVC Wire-0.000.00
PVC Wire & Cables-0.000.00
Phenol Formaldehyde Resin1 Ton/Day0.0039.15
Phenolic Resin-0.000.00
Photo Graphic Film2 T.P.D.0.0060.00
Pilfer Proof caps1 lakh Cap/Day0.0060.00
Plastic Board2100 Tons Board/Year0.0032.11
Plastic Bobbins1,20,000 Pieces/Year0.000.00
Plastics Buttons From Poll Sheets and Rods-0.000.00
Plastic Cans-0.000.00
Plastic Container for Packing Detergent Powder-0.000.00
Plastic Extrusion From Plastic Scraps-0.000.00
Plastics Films and sheets with printing (flexo and roto) LDPE/PP/HM/PVC5 T.P.D.0.0055.00
Plastic Granules or Powder from Plastic Scrap-0.000.00
Plastic Items Manufactured from Powder Melamine18,000 Set of Melamine Crockery/Year0.0041.92
Plastic Jerry Cans-0.000.00
Plastics Manufacture24 MT Containers 36 MT Plastics Goods 24 MT Combs etc./Year0.0030.24
Plastic Novelties by Vacuum Forming Press-0.000.00
Plastics Office Product-0.0045.00
Plastic Products (Blow Moulding & Injection Moulding)-0.000.00
Plastic Products-0.000.00
Plastics Products (Gold, Silver, Nickel)10 T.P.D.0.0060.00
Polyester Yarn Doubling Plant150 Kgs of Doubled Polyester Yarn/Day0.0048.82
Polyethylene Film-0.000.00
Polyethylene Granules, Monofilament, Twines & Ropes5000 Kgs/Day0.0042.00
Polypropylene film (Printed and Bag Manufacturing)5 T.P.D.0.0050.00
Polyster Beading10 T.P.D.0.0060.00
Polyester Film10 T.P.D.0.0060.00
Polyester Film-0.000.00
Polyester Staple Fibre from Polyester Fibre Waste5 T.P.D.0.0055.00
Polystyrene Moulding Powder750 Kgs/Day0.0023.31
Bottles for Mineral water-0.000.00
Polythene Lined Jute Bags with Printing System-0.000.00
Polypropylene Bags1) 1500 Kgs of Film or 2) 1350 Kgs of Bags/Month0.0031.14
Polythene Moulding Powder-0.000.00
Plating on Plastic-0.000.00
Polyethylene Sheets-0.000.00
Polyethylene Bags from Waste Polyethylene500 Packets/Day0.0024.50
Polypropylene Bags & Printing with Handles-0.000.00
Power Loom-0.000.00
Plastic Packing Materials1.50 Lakhs Kg of Threads i.e. Sutli/Year0.000.00
PVC Pipes500 Kgs PVC Pipes/Day0.0025.62
PVC Rigid Pipes1600 Kgs of PVC Rigid Pipes/Day0.0043.00
Plastic Containers (Manufacture of Plastics)5 Lts-3,00,000 Nos; 10 Lts-2,40,000 Nos; 20 Ltrs-1,80,000 Nos' 30 Ltrs-1,50,000 Nos./Year0.0042.00
Plastic Cover Manufacturing Unit with Printing420000 m (10.3 mm thick) or 120000 Kgs of Plastic Cover/Year0.0043.82
Plastic Products-0.000.00
Printing of HDPE Bags-0.000.00
Plastic Caps and Spoons-0.000.00
PVC Pipes & Fittings-0.000.00
Polythene Tubes & Bags-0.000.00
Polyethylene Bags (Coloured & Printed)-0.000.00
Plastic Barrels7500 Nos Barrels (of 50 Ltrs)/Year0.0031.36
PVC Compounding, Wire Drawing & Insulation-0.000.00
Plastic Rain Coat-0.000.00
PVC Gem Clips-0.000.00
PVC Insulated Compound-0.000.00
PTFE Components-0.000.00
Plastic Bottles & Containers21,00,000 Plastic Containers/Year0.0045.00
PVC Battery Separators57,00,000 Nos/Year0.0029.51
Polyester Resin600 Tons/Year0.0060.00
Polyester Yarn fibre300 Tons/Year0.0025.32
PVC Resins600 MT PVC Resin/Year0.0043.47
PVC (Flexible) Pipe180,000 Kgs/Year0.0039.00
PVC Fittings-0.000.00
PVC Foot Wear-0.000.00
Plastic Packaging material for Ghee and Milk-0.000.00
Plastic Polypropylene Sutli150 Tons/Year0.0054.00
Plastic collapsible Tubes-0.000.00
Polyester & Plastic Film Capacitors-0.000.00
Popcee Nipple-0.000.00
Plastic Bottles Used in Medicines (Small Sizes)-0.000.00
Plastic Buckets & Doli-0.0055.21
PVC Profile -0.000.00
PVC Asbestos Floor Tiles-0.000.00
PVC Resin Based Granules-0.000.00
PVC Spare Parts-0.000.00
Polypropylene & H.M. Bags-0.000.00
Plastic Clip for Ladies-0.000.00
Plastic Buttons39,00,000 gross of acrylic buttons/Year0.0029.81
PVC Granules by Chemical Process-0.000.00

Information
  • Cost is in Indian Rupee INR '00,000 (hundred thousand/Lakhs)
  • T.C.I is Total Capital Investment
  • We can modify the project capacity and project cost as per your requirement.
  • Caution: The project's cost, capacity and return are subject to change without any notice. Future projects may have different values of project cost, capacity or return.

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