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Wood and Wood Products, Plywood, Board, Particle Board, Wooden Furniture, Bamboo, Engineered wood, Forest product, Lumber, Tree, Wood drying, Wood plastic composite, Door, Window, Modular Furniture, Timber, Woodworking, Decorative Laminated Sheets

Wood and wood based products are an important part of our day to day life. In India, three main types of wood based panels viz., plywood including blockboards and flushdoors, fibreboards and particleboards are manufactured. Wood products include: cases, boxes, hard wood flooring, joinery, wood casks, treated rough wood, pre-fabricated wooden buildings, wood carvings, door frames and other niche items. Most wood in India is used for the manufacture of doors, window frames, wall panels, moldings and furniture. Domestic manufacturing is highly fragmented and unorganized with much of the production, particularly for doors, windows and interiors still done by individual carpenters on site. The appreciation of the need for rational utilization of wood as a raw material has resulted in the increased consumption of these products everywhere.

The share of American woods in the Indian import market is relatively small, but has grown from 0.4 percent to almost 1 percent ($12.8 million). India’s supplies of domestic wood are very limited. Because of this shortage, the import market for raw and semi-processed wood is expected to increase with demand and construction activity over the next few years.

The upcoming Commonwealth Games in 2010 will also support growth of the housing and construction sectors in India. Imports constitute 20 percent of total annual consumption of wood in India, while plantations and forestry contribute 58 and 22 percent respectively.

Logs account for the largest portion (67 percent) of all wood and wood products imported into India due to relatively lower import tariffs and a local preference for unprocessed wood. Imports of logs have increased by 72 percent to $1.14 billion. India imports logs mostly from Malaysia, Myanmar, Ghana and New Zealand due to a freight advantage and relatively lower prices.

The furniture market is the second largest wood processing segment after logs, making India a fast emerging market for high-end, value-added imported products.

The manufacture of pre-fabricated doors and windows is relatively new and the current market is growing at 10% per annum. The total annual market for furniture in India is estimated to be US$ 1.25 billion about 90% of which is for wooden products. The branded (higher quality) wooden furniture industry is growing at 15% annually.

Imports of fiber and particle board, veneer and sawn lumber have also increased over the last decade, indicating positive demand in the housing, construction, household products, furniture and packaging sectors.

Panel and plywood products are main wood products in India. Product categories include veneer sheets, particle board (composite wood core with plastic laminate finish), panel products (fiber board), plywood made from both hard and softwood (veneered panels and laminated woods), and medium density fiber board. Indian particle board and plywood industry have large producers who accounts for 15% of the total production, producing some 30 million sqm of plywood and blockboards. The Indian market for particle board and plywood is estimated in value terms, at over Rs 17billion. Of the total market, particle board accounts for over 30% of the market with the rest over 70% accounted by plywood segments. Western India has emerged as the leader in the particle board segment. A relatively new product in the industry is medium density fibre board (MDF board).Two large companies are major players in this field, one by the Birla group, Mangalam Timber and another by Nuchem Plastics.

In the Plywood segment, Greenply Industries with a market share of 4.1% leads the pack and is closely followed by Century Plywood (3.4%),Kitply Industries(3.2%) and Worthy Plywood(2.3%).Other important players in the segment, though with a very small market share, include Sarda Plywood Industries(1.8%) and Uniply Industries(1.4%).

As in many emerging markets, India is experiencing a rapid phase of urbanization with a change in lifestyles, a growing demand for engineered wood panel products, and a high infrastructure, industry sources expect positive growth for wood productssuch as plywood, particleboard, medium density fiberboard, oriented-strand board and laminated veneer lumber in near future.

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Manufacturing Business of Medium Density Fiberboard (MDF)

Particle board is commonly confused with fiberboard, although particle board refers to low-density fiberboard. Plywood isn't a fiberboard because it's comprised of thin wood sheets rather than wood fibres or particles. In the furniture industry, fiberboard, particularly medium-density fiberboard (MDF), is widely utilised. A veneer of wood is often put onto fiberboard to give it the look of conventional wood for items that will be seen. In the automotive industry, fiberboard is utilised to make free-form designs including dashboards, rear parcel shelves, and inner door shells. A skin, foil, or fabric, such as cloth, suede, leather, or polyvinyl chloride, is generally used to cover these pieces. Because of their low cost and quick drying properties, urea-formaldehyde (UF) resins are widely utilised in the medium density fiberboard (MDF) sector. However, due of the possibility for formaldehyde emissions, pressures on the usage of UF resins are constantly increasing. Phenol-formaldehyde (PF) resins, on the other hand, are more durable and do not produce formaldehyde after cure. However, the industry has historically avoided employing PF resins due to their higher cost and slower curing rate than UF resins. MDF stands for medium density fiberboard, which is a panel made mostly of lignocellulosic fibres bound together under heat and pressure with a synthetic glue or other suitable bonding technique. The panels are compressed to a specific gravity of 31-50 lb/ft3 and a density of 0.50 to 0.80. MDF is a dry-formed panel product made from lignocellulosic fibres and a synthetic resin or other suitable binder. In a heated pre-compression process, the panels are crushed to a density of 496 to 801 kilogrammes per cubic metre (kg/m3) (31 to 50 pounds per cubic foot [lb/ft3]). A synthetic resin or other suitable organic binder forms the full interfiber link. - Edge Shaping & Machining - Doors, Jambs, and Millwork - Embossing is a type of embossing that is used to - Flooring made of laminate - Finishing & Laminating - Moulding is a type of moulding that is used to create a decorative In India, the INR 13 billion MDF market accounts for only 7% of the total wood-based substrate sector, compared to 80% globally. The domestic MDF market has grown at a 15-20 percent CAGR over the last five years, albeit from a lower base. MDF is a superior option for low-cost unbranded plywood, and demand for it is being fueled by a desire for ready-made modular furniture among the young and aspiring who are looking to improve the aesthetics of their homes. Furthermore, with ready-to-move-in offices and retail stores springing up all across the country, the sector's prospects appear to be better than ever. In India, the MDF industry is anticipated to be worth H35 billion, with a CAGR of 5-8 percent over the last five years. The Central Government's decision to halt the issuance of new plywood manufacturing licences has increased the demand-supply gap. This is a good thing for the MDF business, as it means more people will adopt engineered panel goods. As a whole there is a good scope for new entrepreneur to invest in this business. Few Indian major players 1. Amazon Wood Pvt. Ltd. 2. Aryan Enterprises Pvt. Ltd. 3. Asian Pre-Lam Inds. Pvt. Ltd. 4. Associate Decor Ltd. 5. Bajaj Eco-Tec Products Ltd. 6. Best Board Ltd. 7. Darshan Boardlam Ltd.
Plant capacity: 100 CBM per dayPlant & machinery: 1769 Lakhs
Working capital: -T.C.I: Cost of Project: 2955 Lakhs
Return: 23.00%Break even: 49.00%
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Lucrative Business Opportunities in Production of Medium Density Fiberboard (MDF). Increasing Demand of Wood and Wood Based Products.

MDF (Medium Density Fibreboard) is a type of reconstituted wood panel. It's a solid, dry-processed fibreboard made from wood fibres rather than veneers or particles. It's denser than plywood and particleboard. MDF has a consistent density and is smooth on both sides. MDF is reconstituted into a variety of widths and lengths of wood sheets. The inclusion of synthetic resin adhesives, which are cured under heat and pressure, achieves bonding. Because of its weak moisture resistance, MDF is mostly used for inside applications. It comes unfinished with a fine sanded surface or with a decorative overlay like wood veneer, melamine paper, or vinyl. The following are the different types of MDF (which are sometimes classified by colour): 1. MDF plate that is extremely light (ULDF) 2. Moisture-resistant plywood is usually green in colour. 3. MDF that is fire resistant is usually red or blue in colour. Advantages of Medium Density Fiberboard: 1. Moderate Density Fibreboard has no grain and may be drilled and sliced without damaging it. Its great density allows equipment to be used on it. 2. It is free of kinks and knots and has a smooth surface. 3. Unlike actual wood, MDF does not flex or expand as a result of temperature changes. The swelling that happens in MDF as a result of moisture exposure is likewise minor. 4. Because of its high density, MDF holds hinges and screws better. 5. Unlike raw wood, which takes a long time to dye, MDF is simple to stain and colour. 6. MDF can be easily cut and carved into various designs due to its smooth edges. 7. To simulate genuine wood, the panel can be stained or painted. MDF panels can also be covered in laminates and wood veneers to make them look like real wood. Market Outlook: The global market for medium density fiberboard was worth USD 61.3 billion in 2019 and is predicted to increase at a CAGR of 6.6 percent from 2020 to 2027. The growing use of the product in furniture and building applications is projected to drive demand. The MDF market is being driven by an increase in demand for MDF for furniture, as well as the widespread usage of these boards in building materials. Because of expanding product application in furniture and building applications, as well as technical breakthroughs and improvements in production, the global medium density fiberboard (MDF) market is predicted to rise rapidly. One of the key factors contributing to the global MDF market's growth is the increasing building and construction industry, particularly in emerging countries. In 2019, Asia Pacific dominated the MDF market, accounting for 61.0 percent of total market share. In the construction industry, increased construction investment in emerging nations to fulfil rising residential housing demand is predicted to be a major factor boosting demand for MDF panels. The rising usage of recycled wood fibres in MDF production has also helped to propel the medium density fiberboard industry forward. Growing manufacture of environmentally friendly MDF products will provide new market prospects. All of these reasons are expected to boost demand for medium density fiberboard in the future years. Major Key Players: 1. Amazon Wood Pvt. Ltd. 2. Aryan Enterprises Pvt. Ltd. 3. Asian Pre-Lam Inds. Pvt. Ltd. 4. Associate Decor Ltd. 5. Bajaj Eco-Tec Products Ltd. 6. Best Board Ltd. 7. Darshan Boardlam Ltd. 8. Divine Board Pvt. Ltd.
Plant capacity: -Plant & machinery: -
Working capital: -T.C.I: -
Return: 1.00%Break even: N/A
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Medium Density Fiberboard (MDF) Manufacturing Business

Fiberboard (MDF) is a dry-formed panel product constructed from lignocellulosic fibers combined with a synthetic resin or other suitable binder. The panels are compressed using a hot press to achieve a density of 496 to 801 kilograms per cubic meter (kg/m3) (31 to 50 pounds per cubic foot [lb/ft3]). The entire interfiber bond is formed by a synthetic glue or other appropriate organic binder. Due to its smooth, tight edges, MDF can be machined and has a more even density throughout the board. Because it can be completed with a smooth surface and printed with a grain pattern, veneers or laminates are not necessary. Most of the heavier MDF panels used for furniture have a thickness of 1.27 to 1.91 centimeters (1/2 to 3/4 inch). Panels of medium density fiberboard that are thinner than 1.27 cm (1/2 in) are frequently used for siding. One of these is MDF, a product made of man-made wood similar to particleboard. Particleboard, which is merely a mixture of wood chunks and shavings bound together with resin, is a much less sophisticated material than MDF. To produce denser, stronger panels, finer materials can also be crushed more firmly. There are many benefits to turning wood into a fibrous material. It has absolutely no grain. According to this, MDF is remarkably stable and unaffected by changes in humidity. Additionally, the finer material creates a uniform, flat, smooth surface that is the best base for wood veneer and plastic laminate. MDF may be worked like any other sort of wood product as long as carbide cutters are used. MDF is often not polished or stained spontaneously. It is typically painted, covered in wood veneer, or laminated with plastic. MDF accepts paint well. MDF looks good after applying primer and several coats of paint, unlike particleboard or plywood where the surface grain is obvious. Uses and Application Due to the high level of consistency across MDF, cut edges will be smooth and free of voids and splinters. Because the edges are smooth, decorative edges can be made with a router. MDF's uniformity and smoothness make it simple to cut intricate designs with a scroll saw, band saw, or jigsaw. These designs might include scrolled or scalloped designs. MDF has an extremely flat surface, which makes it a fantastic surface for painting. Advantage Store fixtures, office and residential furniture, paneling, doors, jambs, millwork, edge shaping and machining, embossing, laminate flooring, laminating and finishing, kitchen cabinets Market Outlook The MDF market in India has grown at a CAGR of 5-8 percent during the preceding five years, and it is estimated to be worth H35 billion. The Central Government's decision to refuse new permits for the manufacturing of plywood has increased the gap between supply and demand. This is a positive development for the MDF market since it will increase the adoption of engineered panel materials. The primary raw material used to create MDF and particle boards is wood. The FAO estimates that the Indian wood-based panel industry's demand for wood has increased at a CAGR of 5.5% over the past 10 years and will continue to grow at a CAGR of 5% through 2020. Wood prices have been continuously rising over the past 10 years as a result of growing demand from the wood and paper sectors as well as strict Central Government forest preservation rules. Rising wood prices could have an impact on the company's profitability because it has no long-term agreements for the supply of raw materials. The demand for pre-assembled furniture consisting of engineered panels like MDF is increasing due to rapid urbanization. Compared to the global average of 80%, MDF penetration in India is quite low at only 7% of the total wood substrate market. The entry of significant, specialized players to the market, growing uses, and expanding awareness have all contributed to the MDF sector's 20 percent CAGR growth over the preceding five years. Given the high cost of plywood and the rising demand for MDF, we predict that the MDF market will rise at a CAGR of 15-20% over the next few years. Industry Major Market Players: • Arauco (Chile) • Centuryply (India) • Daiken Corporation (Japan) • Duratex (Brazil) • Fantoni Spa (Italy) • Greenpanel (India) • M. Kaindl KG (Austria) • Roseburg Forest Products (U.S.) • Rushil Décor (India) • Swiss Krono Group (Switzerland) • Uniboard (Canada) • Unilin (Belgium) • VRG Dongwha (Vietnam) • West Fraser Timber Co. Ltd. (Canada) • Weyerhaeuser (U.S.) • Kronospan (Switzerland) • Egger (Austria)
Plant capacity: 100 CBM per DayPlant & machinery: 18 Cr
Working capital: -T.C.I: Cost of Project:31 Cr
Return: 25.00%Break even: 47.00%
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Information
  • One Lac / Lakh / Lakhs is equivalent to one hundred thousand (100,000)
  • One Crore is equivalent to ten million (10,000,000)
  • T.C.I is Total Capital Investment
  • We can modify the project capacity and project cost as per your requirement.
  • We can also prepare project report on any subject as per your requirement.
  • Caution: The project's cost, capacity and return are subject to change without any notice. Future projects may have different values of project cost, capacity or return.

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