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Aluminium Wire & Cables Manufacturing Industry

Aluminium Wire & Cables Manufacturing Industry. Start an Electric Wire & Cable Business Aluminium (Al) is one of the most common metal elements. In fact, it is the third most abundant element (after oxygen and silicon) that makes up about 8% by weight of the Earth’s crust. Aluminium is one of the most electrically conductive metals and highly resistant to ordinary corrosion. With other characteristics such as lightweight, strength, and low cost to produce, aluminium has become one of the most popular materials for electrical applications. Aluminium wire is nowadays increasingly popular for electrical wiring and in utility grid transmission and distribution networks, and are widely used for wiring in several of industries including electronics, construction, aircraft etc. Aluminium Wire Aluminum wire are utilized in various home electrical appliances, switches, circuit breakers and motors owing to its light weight, corrosion resistance and retention of temperature even at low temperatures properties. The products are used in electrical products as they are lighter than other material, it also reduces corona an electric discharge which is associated with high power transmission and its excessive heating do not separate the electrical fixtures and connections, thus increasing the industry demand. Uses of Aluminium wire • In Construction Industry Aluminium is an excellent alternative to copper and is largely used in the manufacture of building wires. Electricians and contractors use large sizes of aluminium building wire where there is requirement of low voltage. This is more beneficial to contractors in terms of savings as it has half the weight of copper wire. Aluminium conductors for building wire are made in such a manner that the overall diameter of the aluminium wire is similar to that of copper wire. • In Electrical Distribution Industry Utilities such as electrical distribution companies have been extensively using aluminum wire throughout their distributing systems (power grids) for transmission of electric current. • In Communication Industry The copper clad aluminium wire is primarily used in high quality coils, power cables and antennas. The aluminium-copper combination finds its use in commercial as well as residential applications including household wiring, cable wiring, headphones, loudspeakers and antennas. CCAW are also used to help connect the internet to the computer. They are important components of cable modems and television connections as well as Ethernet connections (that is, LAN and WAN). • In Broadcasting Networks Modern broadcasting networks (radio and television) largely rely on aluminium wire (CCAW) for information broadcast. Basically, two forms of radio networks are known- the first form is used for broadcasting and updates, advertising and marketing whereas the other form is the backbone of police and armed forces (used for communicating with each other). Television broadcasting involves transmitting signals through cable and satellite television. • In Submarine Communications Aluminium wires clad with copper provide a great means of submarine communication and are installed below the floor of the ocean to expedite the process of information transfer across the globe. • In Medical Field Aluminium wire finds also its use in medical science instruments that are involved in diagnostic processes such as medical ultrasonography. Aluminium Cables Aluminium cables are used across various industries and markets. In our last blog we shared the financial advantages of aluminium cables. Now we will focus on the physical advantages of aluminium cables. A second advantage is the weight of aluminium; it is much lighter in weight as compared to copper while maintaining the same conductivity. Being light in weight is an important property of aluminium. This has made aluminium cables the most used cables in projects where weight is the main focus like constructions with load-bearing purposes. Market Outlook Aluminum Wire Market size was over USD 50 billion in 2017 and industry expects consumption at over 10 million tons by 2024. It is set to surpass USD 65 billion by 2024. Growing consumer demand towards lightweight automobile vehicles may drive aluminum wire market demand. Superior properties which include light weight, high strength and corrosion resistance may cater to construction and electrical industries, thus propelling industry growth over the forecast timeframe. The global aluminium wire market has witnessed growth at a steady rate over the recent years. The market is primarily driven by the rising demand in the rapid urbanization around the world, the increased support from governments, as well as the new production techniques that reduce not only the cost of aluminium wire production but also significantly reduce the processing time of the wire rods. As the consumption of aluminium wires in various industries still remains high, business opportunities in the global aluminium market are expected to flourish further in the near future. Growing consumer demand towards lightweight automobile vehicles may drive aluminum wire market demand. Superior properties which include light weight, high strength and corrosion resistance may cater to construction and electrical industries, thus propelling industry growth over the forecast timeframe. Aluminum wire are utilized in various home electrical appliances, switches, circuit breakers and motors owing to its light weight, corrosion resistance and retention of temperature even at low temperatures properties. The products are used in electrical products as they are lighter than other material, it also reduces corona an electric discharge which is associated with high power transmission and its excessive heating do not separate the electrical fixtures and connections, thus increasing the industry demand. In the last few years, the automotive and aerospace companies have also been shifting their focus toward the surging use of electronic contents for downgrading the size of the components and improving the use of digital technologies in the fleets. Considering the lightweight and ease of use characteristics, the contributors in the automobile and aerospace sectors have been using aluminum wires in electronic panels which are installed in engine control units (ECU), infotainment systems, and other control units. The global aluminium wire market can be classified on the basis of product type and application. In terms of product type, the market can be segmented into paper insulated, enamelled, and fiberglass aluminium wire. Of these, paper insulated aluminium wire is expected to led the market during the forecast tenure. Rising application of aluminium wire in various industries is likely to boost the demand in the global aluminium market. Food and beverages, automotive, and customer electronics are some of the key industries in which aluminium wires are used extensively. Non-toxic nature of aluminium will preserve food for longer duration and prevents the growth of micrograms. These factors increase its demand on the food and beverages industry. The demand for aluminium is also increasing the automotive industry as it reduces weight of the vehicle to increase fuel economy. Moreover, manufacturers now prefer aluminium to steel mainly to reduce weight without compromising strength and carrying capacity of the vehicle. Asia Pacific driven by India, Japan, and China aluminium wire market size may register significant gains at 3.5% by the end of foreseeable timeframe. These are used in various construction application which includes wiring systems owing to its high strength, durability and less risk of breakage coupled with cost cutting and weight saving properties, which in turn stimulate regional demand. Aluminum wire is drawn by hot rolling in which rods are formed followed by solution handling and quenching of the coils attained by hot rolling. Increasing demand for light weight automotive vehicles and stringent performance requirements in electrical machines is likely to propel product demand. In electrical application these are used in transformers as their oxides are strongly attached, hard to dislodge and are electrically insulated. High tensile strength property can be tailored, and its lighter weight require few support towers for overhead transmission lines, which offers more growth opportunities in the market. India Wires and Cables Market Wires and cables play an indispensable role in today’s digitally advanced life and find extensive usage across a number of applications in several industries. The extensive usage and applications of wires and cables across various industries will put the wires and cables industry on the right path for the future. Wires and cables market in the world and in India is highly fragmented, with the presence a number of small and medium enterprises. The organized sector manufactures high voltage durable cables, whereas the unorganized sector mainly captures the low voltage market, where products are mainly separated on the basis of the price. The wires and cables market is presently at its growing stage in our country and is expected to be capturing a significant share in the electrical equipment industry in the upcoming years. The wires and cables in the India has witnessed a growth in recent years on account of rising demand wires and cables fueled by expansion in infrastructure development, electricity consumption and others. The surge in revenue is majorly originated from growth in power cables as a segment of wires and cables market. The upsurge in this segment has been largely led by the domestic factors such government expenditure on infrastructure, increase in level of investment, rising level of disposable income, technological advancement. Tags #Aluminium_Wire_Manufacturing_Plant, #Process_of_Manufacturing_of_Aluminium_Wire, Production_Process_of_Aluminium_Wire, Manufacturing of Aluminium Cables, Aluminium Wire Manufacturing Process, Manufacturing Process of Aluminium Wire, #Aluminum_Wire_Production, Aluminium Wire, Aluminium Cables & Wires, Aluminum Electrical Wire, Aluminium Cable Manufacturing Process, Cable Manufacturing Process Flow Chart, Cable Manufacturing Process PPT, How Electrical Cables are made, Electrical Cable Manufacture, #Profitable_Business_Ideas_in_Wire_&_Cable_Manufacturing_Industry, #Wire_&_Cable_Manufacturing_Business, Electric Wire Manufacturing Plant Cost, Wire & Cable Manufacturing Projects, Aluminium Wire Manufacture, Aluminum Wire and Cable Production, #Project_Report_on_Aluminium_Wire_manufacturing_Industry, Detailed Project Report on Aluminium Cable Manufacturing, Project Report on Aluminum Wire and Cable Production, #Pre_Investment_Feasibility_Study_on_Aluminum_Wire_and_Cable_Production, #Techno_Economic_feasibility_study_on_Aluminum_Wire_and_Cable_Production, #Feasibility_report_on_Aluminum_Wire_and_Cable_Production, #Free_Project_Profile_on_Aluminium_Cable_Manufacturing, Project profile on Aluminum Wire and Cable Production, Download free project profile on Aluminium Cable Manufacturing
Plant capacity: -Plant & machinery: -
Working capital: -T.C.I: -
Return: 1.00%Break even: N/A
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MS Binding Wires

Wire binding is a popular commercial book binding method, and is known by a number of different names including twin loop wire, wire-o, double loop wire, double-o, ring wire and wire bind. With this binding method, users insert their punched pages onto a "C" shaped spine and then use a wire closer to squeeze the spine until it is round. Documents that are bound with wire binding will open completely flat on a desk and allow for 360 degree rotation of bound pages. • Binding Wire is used for the purpose of tying applications in the field of construction. It is used extensively in the construction sector for tying the rebars at the joints so as to keep the structure intact. • The application of binding wire requires it to be flexible enough so as to tie easily and strong enough so as to hold the joint in place. There are various methods used for tying the joints. Binding wires are made from high quality carbon steel making them highly resistant to corrosion and abrasion. In RCC work where we use MS steel bars either plain or ribbed or tor, binding wires are used to bind the steel bars to each other at appropriate place according to design at a spacing defined by the drawing. The steel bars should not be disturbed while lying cements concrete in any of member such as column, beam, slab wall etc.
Plant capacity: -Plant & machinery: -
Working capital: -T.C.I: -
Return: 1.00%Break even: N/A
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HT (High Tensile Wire) Manufacturing Industry

HT (High Tensile Wire) Manufacturing Industry. Production of High Tensile Steel Wire for Prestressed Concrete Poles and Railway Sleepers High tensile wire is galvanized and used for security usage or together used with vineyard for plant support. They are presented in low relaxation and high relaxation. High tensile wires are those which can withstand great strain without breaking or becoming deformed. High tensile wire is made with higher carbon steel. The increased carbon content increases the wire’s strength and elongation. As the carbon percentage content rises, steel has the ability to become harder and stronger through heat treating; however, it becomes less ductile. Regardless of the heat treatment, a higher carbon content reduces weldability. In carbon steels wire, the higher carbon content lowers the melting point. It is extensively used for encouragement in many different types industries. The Wire is used in the Electricity Poles, Railway Sleepers, Hume Pipes, Bridge Constructions, Silos, Buildings, Dams, Atomic Reactors, Airport, Hanger Runways, Slid Slab, Girders and many other users. Application: • Pole reinforcement • Pre-stressed concrete Pipes • Railway Sleeper Advantages: • Improves the bond strength between pre-stressed steel wire and concrete • Reduces the frictional losses between pre-stressed wire and concrete • Increases the anchorage efficiency • Maintains higher effective pre-stressing force in the structure • Reduces the number of operations at the customer end Market Outlook It is highly famous in the market due to its high quality and hassle free range, at very low prices. The Indian steel wire industry has an annual capacity of 2.5 million tonnes (value: Rs 8,000 crore) approximately. About 70% of the total production comes from the organised producers and the remainder is from the unorganised sector. The global market for Steel Wire is projected to exceed US$29 billion metric tons by 2024, driven by stable economic conditions across the world, leading to widespread demand creation across emerging as well as developed markets. Produced from wire rods, a finished long steel product, steel wires find their use in several end-use application areas. Construction, machinery and automotive markets especially present significant opportunities for use of steel wires in a range of application areas. For instance, in the building construction sector, steel wires are used for fencing, anchorage, balustrading, and binding among other major applications. Steel wires are also used in a range of infrastructure constructions such as suspension bridges, which are hung using steel ropes spun with thousands of steel wires together. Steel wires also find use for general engineering applications in machinery and heavy equipment. In automotive market, steel wires are used for reinforcing tires to add to their strength and durability required for modern day driving requirements. Agriculture land fencing is also made by steel wires. Besides, the steel wire industry is engaged in the production of a wide range of products such as steel cords used in reinforcing hoses. Wires are also used in manufacturing saw wire, which are employed in the slicing of silicon wafers. The construction sector is one of the most prominent end-use markets for steel wires globally. The construction sector typically uses steel wires not only in its primary wire form but also has wide ranging application for derived products such as wire mesh, strands and wire ropes and regularly uses it for imparting structural strength to concrete structures. Top Players Including: • Ansteel Group • ArcelorMittal • China Baowu Steel Group • Bridon International • Gerdau • HBIS • Heico Wire • Davis Wire • National Standard • Insteel Industries • JFE Steel • Jiangsu Shagang • Kobe Steel Tags #Manufacturing_of_High_Tensile_Steel_Wire, #High_Tensile_Steel_Wire, Process for Manufacture of High Tensile Steel Wire, #High_Tensile_Steel_Wire_Manufacture, Steel Wire, Production of High Tensile Wire, #High_Tensile_Pre-Stressed_Concrete_(PC)_Wires, #High_Tensile_Wire, #HT_Wire_Production, High Tensile Wire / PC Wire Manufacture, #PC_Wire_(HT_Wire), High Tensile Wire Production, Wire Making Plant, Steel Wire Manufacturing Industry, Steel Wire Manufacturing Business, Profitable Business Ideas in Wire Manufacturing Industry, Wire Manufacture, #Project_Report_on_HT_Wire manufacturing_Industry, Detailed Project Report on HT Wire manufacturing Industry, Project Report on High Tensile Wire Production, Pre-Investment Feasibility Study on High Tensile Wire Production, Techno-Economic feasibility study on High Tensile Wire Production, Feasibility report on High Tensile Wire Production, Free Project Profile on High Tensile Wire Production, Project profile on HT Wire Production, Download free project profile on High Tensile Wire Production, #Prestressed_Concrete_Steel_Wire, PC Steel Wire, High Tensile Steel Strand Wire for Prestressed Concrete, #Steel_Wire_for_Prestressed_Concrete, Wire Making Business
Plant capacity: -Plant & machinery: -
Working capital: -T.C.I: -
Return: 1.00%Break even: N/A
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Wire Drawing with Galvanizing Plant

Wire drawing is an important industrial process, providing commercial products. Drawing of wire from metal rod is a metal working process that reduces the cross-section and elongates in to wire. Galvanized M.S. Wire has versatile use in producing different Engineering items such as Building Hardwares, barbed wires, Screens rivets etc. Galvanised M.S. Wire offers better surface protection at lower cost in humid atmosphere. The steel production capacity in India is expected to touch 124 million tonnes and 275 million tonnes by 2020. The construction sector as a vital part of the infrastructure development, consumes nearly 60% of steel, with automobiles sector being the other major demand segment with a 15% share in the overall steel demand. Entrepreneurs who invest in this project will be successful. Few Indian major players are as under • Amba Shakti Steels Ltd. • Arora Cg Energy & Steel Pvt. Ltd. • B M A Stainless Ltd. • Balaji Galvanising Inds. Ltd. • Balaji Wires Pvt. Ltd. • Bansal Wire Inds. Ltd.
Plant capacity: 12 MT/DayPlant & machinery: 171 lakhs
Working capital: -T.C.I: Cost of Project: Rs 532 lakhs
Return: 29.00%Break even: 62.00%
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Wire Drawing with Wire Galvanizing Plant

Wire Drawing with Wire Galvanizing Plant. Hot Dip Galvanizing Plant. Galvanized Mild Steel (MS) Wire A wire is a circular, small diameter flexible rod. Wire drawing is a cold working process. It is an operation to produce wire of various sizes within certain specific tolerances. This process involves reducing diameter of thick wire by passing it through a series of wire drawing dies with successive die having smaller diameter than the preceding one. Mostly die are made by chilled cast iron, tungsten carbide, diamond or other tool material. The maximum reduction in area of wire is less than 45% in one pass. Wire drawing, Making of wire, generally from a rod or bar. The wire-drawing process consists of pointing the rod, threading the pointed end through a die, and attaching the end to a drawing block. The block, made to revolve by an electric motor, pulls the lubricated rod through the die, reducing it in diameter and increasing its length. Fine wire is made by a multiple-block machine, because the reduction cannot be performed in a single draft. Drawing is a widely used process because of its unbeatable advantages over any other procedure. The advantages of wire and rod drawing of other applications are: • Good surface finishing • Adaptability to mass production • Close dimensional control • Improved dimensional properties • Economic benefits Commercial wire drawing usually starts with a coil of hot rolled 9 mm diameter wire. The surface is first treated to remove scales. It is then fed into a wire drawing machine which may have one or more blocks in series. Wires are drawn from carbon steel, alloy steel, stainless steel, etc. ferrous metals as also from aluminum, copper, brass, bronze and many other alloys. Nonferrous wires are used in electrical power transmission, viz. wires and cables, electronics systems and even in semiconductor IC etc. packaging, motor and transformer windings. Galvanizing is the practice of immersing clean, oxide-free iron or steel into molten zinc in order to form a zinc coating that is metallurgically bonded to the iron or steel's surface. The zinc coating protects the surface against corrosion by providing protection to the iron or steel in two ways. Hot-dip galvanized wire application: This kind of wire is extensively used in such place: • Construction. • Handicrafts. • Woven wire mesh. • Express way fencing mesh. • Packaging of product. Advantages of using galvanized MS wire: • Softness of wire • Smoothness make the appearance look better • Shining • Uniform coating increases the product life • Perfect MS wire ensures double life than any other ordinary galvanized wire available in the market. Market Outlook Galvanized M.S. Wire has versatile use in producing different engineering items such as Building Hardware’s, barbed wires, Screens rivets etc. Special quality of wire is also required for producing special purpose fasteners, reinforcement wire etc. The Galvanized M.S. Wire is a Mild Wire which is coated with a steel layer of Zinc. The coating of Zinc provides cathodic protection to underneath Steel surface. The Galvanized M.S. Wire offers better surface protection at lower cost in humid atmosphere. The Galvanized M.S. Wire has very good demand for its versatile use in different applications. There is a large demand for this item from the downstream industries. With the availability of appropriate technology, the activity is highly feasible in the small scale sector and marketing is generally not a problem. The more and more electrification and expansion of railway network associated with gauge conversion of railway track is expected to create huge market. On other hand the demand in the field of pre-casted cement product and domestic is expected to increase in many folds. Same way expansion of telephone network will also add demand. It is also used in strand which has got market in electrical and railways etc. G.I. Wires is also used in shipping in the form of round strand. Construction, machinery and automotive markets especially present significant opportunities for steel wire. Steel wires are also used in a range of infrastructure constructions and many general engineering applications in machinery and heavy equipment and marine industry. In the automotive industry, steel wires are used for reinforcing tires to add to their strength and durability. Steel binding wires are used to bind and fabricate complex steel reinforcement structures for building of all types. Steel wire is of critical importance in automotive manufacturing for controls. The projected increase in infrastructure and housing construction and Automobile sector in the coming years is expected to benefit demand for steel and other metal wire industry. Steel wire finds mission critical use in this sector as drilling lines, geophysical cable, offshore mooring ropes and electromechanical cable, and for mooring anchoring, towing, and lifting applications. There is a plethora of growth opportunities for Indian steel wire market. Rapidly expanding construction, infrastructure, telecom and manufacturing industries bode well for the Indian steel wire market. The global galvanized steel market to grow at a CAGR of more than 5% during the period 2018-2022. The rising applications of galvanized steel pipes in the oil and gas industry are one of the major trends being witnessed in the global galvanized steel market. Galvanized steel pipes are widely used in the oil and gas industry for various applications such as exploration, refining, and transportation. The pipes used in the oil and gas industry should be durable and thermally stable. These pipes work under harsh environmental and chemical conditions. In 2015, the revenue of Galvanized Steel wire in the USA market was about 124.77 million USD, and in 2016, the revenue of Galvanized Steel wire in the USA market was about 129.79 million USD. Tags #Wire_Drawing, #Steel_Wire_Drawing, #Application_of_Wire_Drawing_Process, #Wire_Drawing_Process_PPT, Wire Drawing Process Pdf, Wire Drawing Plant, Wire Drawing Business, #Wire_Drawing_Process_for_Steel, Wire Drawing Process, Wire Galvanizing Plant, Wire Galvanizing, #Wire_Galvanizing_Process, Steel Wire Galvanizing Plant, Galvanized Steel Wire, Galvanized Wire Plant, #Galvanizing_Plant, Galvanizing Plant Process, #Galvanized_Wire, Project Report on Wire Drawing with Galvanizing Plant, #Detailed_Project_Report_on_Wire_Drawing_with_Galvanizing_Plant, Industrial Galvanized Wire, Project Report on Wire Drawing with Galvanizing Plant, Pre-Investment Feasibility Study on Wire Drawing with Galvanizing Plant, Techno-Economic feasibility study on Wire Drawing with Galvanizing Plant, Mild Steel Galvanized Wire, Feasibility report on Wire Drawing with Galvanizing Plant, #Free_Project_Profile_on_Wire_Drawing_with_Galvanizing_Plant, Project profile on Wire Drawing with Galvanizing Plant, Download free project profile on Wire Drawing with Galvanizing Plant, Galvanized M.S. Wire, Hot Dip Galvanizing Plant, Mild Steel Galvanized Wire, Hot Dip Galvanized Wires, Galvanized Wire
Plant capacity: -Plant & machinery: -
Working capital: -T.C.I: -
Return: 1.00%Break even: N/A
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MIG Welding Wire

MIG Wire is Copper coated strong wire. MIG wires are applied to weld numerous ferrous and non-ferrous materials and give sound results Solid copper coated welding wire for welding in gas shielding atmospheres. MIG welding wire applications are like Pressure Vessels, Heat Exchangers, Automotive parts etc. The Indian welding consumables market will be worth INR 45.37 bn by 2020. On the basis of type of welding consumables, the demand for wires and fluxes is expected to be high on account of their high performance. They also have several benefits including suitability for outdoor work, use in automatic welding systems, low wastage, and high productivity. This facilitates the development of new technologies and ensures a high quality product. Few Indian major players are as under • Ador Welding Ltd. • Bobshell Electrodes Ltd. • Classic Electrodes (India) Ltd. • D & H India Ltd. • Diffusion Engineers Ltd. • Dwekam Electrodes Pvt. Ltd.
Plant capacity: 840 MT/AnnumPlant & machinery: Rs 122 lakhs
Working capital: -T.C.I: Cost of Project: Rs 318 lakhs
Return: 27.00%Break even: 64.00%
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  • One Lac / Lakh / Lakhs is equivalent to one hundred thousand (100,000)
  • One Crore is equivalent to ten million (10,000,000)
  • T.C.I is Total Capital Investment
  • We can modify the project capacity and project cost as per your requirement.
  • We can also prepare project report on any subject as per your requirement.
  • Caution: The project's cost, capacity and return are subject to change without any notice. Future projects may have different values of project cost, capacity or return.

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