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Waste Management and Recycling, Industrial Waste Management, Agro Waste, Municipal Garbage, Plastic, Paper, Metal, Iron, Glass, Rubber, Electronic, Medical Waste Recycling, Solid Waste Treatment, Agricultural, Wood Waste, Residue Processing Projects

Waste management is the collection, transport, processing, recycling or disposal, and monitoring of waste materials. Concern over environment is being seen a massive increase in recycling globally which has grown to be an important part of modern civilization. The consumption habits of modern consumerist lifestyles are causing a huge global waste problem.  Industrialization and economic growth has produced more amounts of waste, including hazardous and toxic wastes. There is a growing realization of the negative impacts that wastes have had on the local environment (air, water, land, human health etc.)

Waste management is the collection of all thrown away materials in order to recycle them and as a result decrease their effects on our health, our surroundings and the environment and enhance the quality of life. Waste management practices differ for developed and developing nations, for urban and rural areas, and for residential and industrial producers. Waste Management flows in a cycle: monitoring, collection, transportation, processing, disposal or recycle. Through these steps a company can effectively and responsibly manage waste output and their positive effect they have on the environment.

Waste generation per capita has increased and is expected to continue to climb with growing population, wealth, and consumerism throughout the world. Approaches to solving this waste problem in a scalable and sustainable manner would lead us to a model that uses waste as an input in the production of commodities and value monetized, making waste management a true profit center. The conversion of waste as a potential source of energy has a value as a supplemental feedstock for the rapidly developing bio-fuels sector. A variety of new technologies are being used and developed for the production of biofuels which are capable of converting wastes into heat, power, fuels or chemical feedstock.

Thermal Technologies like gasification, pyrolysis, thermal Depolymerization, plasma arc gasification, and non–thermal technologies like anaerobic digestion, fermentation etc. are a number of new and emerging technologies that are able to produce energy from waste and other fuels without direct combustion. Biodegradable wastes are processed by composting, vermi-composting, anaerobic digestion or any other appropriate biological processing for the stabilization of wastes. Recycling of materials like plastics, paper and metals should be done for future use.

There is a clear need for the current approach of waste disposal in India that is focused on municipalities and uses high energy/high technology, to move more towards waste processing and waste recycling (that involves public-private partnerships, aiming for eventual waste minimization - driven at the community level, and using low energy/low technology resources.

 

 

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Plastic Pyrolysis Waste Plastic to Oil Conversion

Plastics have become an indispensable part in today’s world. Due to their light weight, durability, energy efficiency, coupled with faster rate of production and design flexibility, these plastics are employed in entire gamut of industrial and domestic areas. Plastics are produced from petroleum derivates and are composed primarily of hydrocarbons but also contain additives such as antioxidants, colorants and other stabilizers. Disposal of the waste plastics poses a great hazard to the environment and effective method has not been implemented. Plastics are non-biodegradable polymers mostly containing carbon, hydrogen, and few other elements like nitrogen. Pyrolysis is the chemical decomposition of organic substances by heating the word is originally coined from the Greek-derived elements pyro "fire" and lysys "decomposition". Pyrolysis technology is thermal degradation process in the absence of oxygen. Plastic waste is treated in a cylindrical reactor at temperature of 300ºC – 350ºC. Increasing industrialization and motorization has lead to a significant rise in demand of petroleum products. As these are the nonrenewable resources it is difficult to predict availability of these resources in future, resulting uncertainty in its supply and price and is impacting growing economies like India. Many alternate fuels like Alcohols, Biodiesel, LPG, CNG etc have been already commercialized in the transport sector. In this context, pyrolysis of solid waste is currently receiving renewed interest. Plastic to oil (fuel) conversion technology has gained prominence primarily due to two factors: forming a reliable source of alternative energy from an abundant feedstock having negligible economic value and an eco-friendly disposal of non-recycled plastics. As a whole there is a good scope for new entrepreneur to invest in this business.
Plant capacity: Pyrolysis Oil: 10 MT/Day Carbon (by product) :3 MT/Day Gas (by product) : 2 MT/DayPlant & machinery: Rs 118 lakhs
Working capital: -T.C.I: Cost of Project: Rs 446 lakhs
Return: 26.00%Break even: 63.00%
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E-Waste Recycling Plant

Electronic wastes, "e-waste", "e-scrap", or "Waste Electrical and Electronic Equipment" ("WEEE") is a description of surplus, obsolete, broken or discarded electrical or electronic devices. Technically, electronic "waste" is the component which is dumped or disposed or discarded rather than recycled, including residue from reuse and recycling operations. Land filling e-waste, one of the most widely used methods of disposal, is prone to hazards because of leachate which often contains heavy water resources. Even state-of-the-art landfills which are sealed to the long-term. The rising levels of e-waste generation in India have been a matter of concern in recent years. With more than 100 crore mobile phones in circulation, nearly 25 per cent end up in e-waste annually. “India has surely emerged as the second largest mobile market with 1.03 billion subscribers, but also the fifth largest producer of e-waste in the world, discarding roughly 18.5 lakh metric tonnes of electronic waste each year, with telecom equipment alone accounting for 12 per cent of the e-waste’’. E-Waste Market in India 2015-2019 research, the need to prevent biological hazards is one of the major trends upcoming in this market. As a whole any entrepreneur can venture in this project without risk and earn profit.
Plant capacity: Monitors: 5 Kgs /Day Plastic Granules: 2333.33 Kgs /Day Copper Wire Scraps: 13.33 Kgs /Day Glass from CRT: 133.33 Kgs /Day Other Metals: 566.67 Kgs /DayPlant & machinery: 100 lakhs
Working capital: -T.C.I: Cost of Project : Rs 325 lakhs
Return: 18.00%Break even: 55.00%
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Nicotine Gum

Nicotine gum is a type of chewing gum that delivers nicotine to the body. It is used as an aid in nicotine replacement therapy (NRT), a process for smoking cessation and quitting smokeless tobacco. The nicotine is delivered to the bloodstream via absorption by the tissues of the mouth. The mechanism in Nicotine gums involves the release of nicotine which is absorbed by the body and binds with the nicotine receptors, reducing nicotine craving and withdrawal symptoms associated with smoking cessation. Despite high benefits, there are side-effects that include an increased heart rate, increased blood pressure, oral irritation, dental pain, hiccups, heartburn, nausea and indigestion, which has limited the nicotine gum potential demand. The Global Market for Nicotine Gum has witnessed continued demand during the last few years and is projected to reach USD 5,986 Million by 2022, at a CAGR of 3.01%. Rise in demand for Nicotine Replacement Therapy (NRT) and its products, will drive the demand higher for nicotine gum in the decade. Increase in health awareness and higher availability of nicotine gum globally will support the market growth in the coming years. The nicotine gum market, based on type, is segmented into 2 mg, 4 mg, and 6 mg dosage forms. The 2 mg segment dominated with a market share of more than 50% and is projected to grow at the highest CAGR of 3.35% during the forecast period. The global nicotine gum market is at the maturity stage of its life cycle. To tap the consumer market, various flavors of nicotine gums including lemon, cinnamon, fruit, mint and others, have been introduced. The unique features of the product including rapid alleviation of nicotine withdrawal symptoms, capability of protecting oral mucosa, fluid-engendering, and throat-moistening have contributed to the innovation in the nicotine gum market. The prime objective of innovation in the nicotine gum products and processes are that of achieving reductions in cigarette consumption by offering various product forms, flavors, and packaging styles.
Plant capacity: -Plant & machinery: -
Working capital: -T.C.I: -
Return: 1.00%Break even: 1.00%
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Plastic Waste Pyrolysis (Plastic to Oil Conversion)

Pyrolysis is the chemical decomposition of organic substances by heating the word is originally coined from the Greek-derived elements pyro "fire" and lysys "decomposition". Pyrolysis is usually the first chemical reaction that occurs in the burning of many solid organic fuels, cloth, like wood, and paper, and also of some kinds of plastic. Anhydrous Pyrolysis process can also be used to produce liquid fuel similar to diesel from plastic waste. Increasing industrialization and motorization has lead to a significant rise in demand of petroleum products. As these are the nonrenewable resources it is difficult to predict availability of these resources in future, resulting uncertainty in its supply and price and is impacting growing economies like India. Many alternate fuels like Alcohols, Biodiesel, LPG, CNG etc have been already commercialized in the transport sector. Recent developments in recycled plastic and plastic waste to oil market indicate that policymakers and energy industry players in various regions, particularly in North America and Europe, are focusing on the commercialization of the technology. As a whole entrepreneur can venture in this field will be successful.
Plant capacity: Pyrolysis Oil: 10 MT/Day Carbon (by product): 3.33 MT/Day Gas (by product): 2 MT/DayPlant & machinery: Rs 197 lakhs
Working capital: -T.C.I: Cost of Project : Rs 512 lakhs
Return: 26.00%Break even: 58.00%
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Waste Plastic to Oil Conversion

Waste Plastic to Oil Conversion. Production of Oil from Waste Plastics and Polythene using Pyrolysis Process. Waste Plastic Pyrolysis Pyrolysis is the chemical decomposition of organic substances by heating the word is originally coined from the Greek-derived elements pyro "fire" and lysys "decomposition". Pyrolysis is usually the first chemical reaction that occurs in the burning of many solid organic fuels, cloth, like wood, and paper, and also of some kinds of plastic. Anhydrous Pyrolysis process can also be used to produce liquid fuel similar to diesel from plastic waste. Pyrolysis technology is thermal degradation process in the absence of oxygen. Plastic waste is treated in a cylindrical reactor at temperature of 300ºC – 350ºC. Now a day’s plastics waste is very harmful to our nature also for human beings. Plastic is not easily decomposable its affect in fertilization, atmosphere, mainly effect on ozone layer so it is necessary to recycle these waste plastic into useful things. So we recycle this waste plastic into a useful fuel. Pyrolysis of waste plastic is a prospective way of conversion of waste plastic into low-emissive hydrocarbon fuel. Waste plastic materials viz., polyethylene, polypropylene, polystyrene and polyethylene terephthalate were collected from local convenience store packing materials. Waste plastic material pyrolysis was conducted as individual plastics and as mixed feed in a new laboratory scale batch reactor. Hydrocarbon molecules from the basic materials are split under the impact of catalyst inside the reactor in 70–240 °C. The reduction of process takes place from 500–600 °C to 240 °C in the presence of catalyst. The analyses of pyrolysis products suggested that it can be used as a viable alternative to motor fuel. It was observed that the yield was better in the case of individual plastic material as opposed to mixed feed in all cases except polypropylene under non-catalysed vacuum process. Power Generation Using Fast Pyrolysis Liquids Power production from biomass derived pyrolysis liquids has been under development for the past few years. If technically successful, it would make decentralized bio-energy production possible. Several technologies and system components have been developed by academia, R&D organizations, and industrial companies in many countries. Power plant technologies addressed are diesel engines, gas turbines, and natural gas/steam power plants. Main results are reviewed and R&D needs identified for each technology. The analysis shows that even for the most promising solutions long-term demonstration has not yet been achieved. Pyrolysis liquid use in gas turbine plants and in co-firing mode in large power stations are technically most advanced. Recent work with diesel engines also appears quite promising. Bio-oil produced from fast pyrolysis has a wide range of applications. The major applications include heat and power generation, liquid fuels, and raw chemical products. The oils produced can be used directly in energy production by combustion, although the heating value of bio-oil is lower than that of fossil fuels (about 40% less than diesel fuel). Basic modifications on boilers to handle the viscosity of the bio-oil are needed to accommodate the material as a burning fuel. Bio-oil produces lower emissions of nitrogen oxide and sulfur gases when burned, especially when compared to fossil fuel emissions The waste to energy technology is investigated to process the potential materials in waste which are plastic, biomass and rubber tire to be oil. Pyrolysis process becomes an option of waste-to-energy technology to deliver bio-fuel to replace fossil fuel. Waste plastic and waste tire are investigated in this research as they are the available technology. The advantage of the pyrolysis process is its ability to handle un-sort and dirty plastic. The pre-treatment of the material is easy. Tire is needed to be shredded while plastic is needed to be sorted and dried. Pyrolysis is also no toxic or environmental harmful emission unlike incineration. Economic growth and changing consumption and production patterns are resulting into rapid increase in generation of waste plastics in the world. For more than 50 years the global production of plastic has continued to rise. The plastics have become one of the most important and indispensable materials in our contemporary world. These plastics are not presently biodegradable and are extremely troublesome components for land filling. The waste plastics are known for creating a very serious environmental challenge because of their huge quantities and the disposal problems caused by them. The pyrolysis has a wide temperature range and it can be performed with or without a catalyst. Generally used catalysts for this process are mordenite, FCC, USY, ZSM-5, etc. In pyrolysis (plastic to oil) process, the plastic waste is not burned. But instead plastic is chemically broken down into Pyrolysis Oil, Hydrocarbon Gas and Carbon Black. Plastic to oil is environment friendly technology for disposal of plastic waste. apc has 10+ years of expertise in installing and operating state-of-art plastic to oil plants. Plastic to oil is chemical technology for converting waste plastic into Pyrolysis Oil, Carbon Black and Hydrocarbon Gas. This reaction takes place inside pyrolysis reactor. Following reaction conditions are essential for conversation of plastic to oil. The global plastic production increased over years due to the vast applications of plastics in many sectors. The continuous demand of plastics caused the plastic wastes accumulation in the landfill consumed a lot of spaces that contributed to the environmental problem. The rising in plastics demand led to the depletion of petroleum as part of non-renewable fossil fuel since plastics were the petroleum-based material. Some alternatives that have been developed to manage plastic wastes were recycling and energy recovery method. However, there were some drawbacks of the recycling method as it required high labor cost for the separation process and caused water contamination that reduced the process sustainability. Due to these drawbacks, the researchers have diverted their attentions to the energy recovery method to compensate the high energy demand. Through extensive research and technology development, the plastic waste conversion to energy was developed. As petroleum was the main source of plastic manufacturing, the recovery of plastic to liquid oil through pyrolysis process had a great potential since the oil produced had high calorific value comparable with the commercial fuel. Plastic to oil (fuel) conversion technology has gained prominence primarily due to two factors: forming a reliable source of alternative energy from an abundant feedstock having negligible economic value and an eco-friendly disposal of non-recycled plastics. The rapidly rising volumes of plastic waste has led to the overriding concern of environmental hazards to various habitats, particularly humans and aquatic life. Coupled with this, stringent government regulations against the disposal of plastics and revised risk assessment approaches in developing and developed nations have boosted the market. The Asia Pacific market is expected to showcase promising growth avenues over the forecast period, mainly driven by the modernizing of different plastic-to-fuel technologies. Countries such as Saudi Arabia, Brazil, and the UAE, also contribute to the substantial demand for plastic waste to oil processes. 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Plant capacity: -Plant & machinery: -
Working capital: -T.C.I: -
Return: 1.00%Break even: N/A
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Aluminium Recycling Plant. Production of Aluminium Ingots from Aluminium Scrap

Aluminium Recycling Plant. Production of Aluminium Ingots from Aluminium Scrap. Aluminium Scrap Recycling Plant. Mixed Aluminium Scrap Recycling Project. Aluminium recycling is the process by which scrap aluminium can be reused in products after its initial production. The process involves simply re-melting the metal, which is far less expensive and energy intensive than creating new aluminium through the electrolysis of aluminium oxide (Al2O3), which must first be mined from bauxite ore and then refined using the Bayer process. Recycling scrap aluminium requires only 5% of the energy used to make new aluminium. For this reason, approximately 31% of all aluminium produced in the United States comes from recycled scrap. Aluminium recycling is economically beneficial to both the aluminium and recycling industry. The capital cost for the production of recycled aluminium is already recognized to be far lower than making new aluminium. The financial benefit has also spurred the development of the recycling program. India's per-capita consumption of aluminium, it is 0.6 kilograms per person. Whereas in developed markets the consumption level is around 20 kilograms. "India obviously has a tremendous (potential) market for recycled aluminium. Recycled aluminium was sure to shadow growth in primary aluminium usage, which is projected to more than double in the next five years. Recycled aluminium had a huge competitive advantage as the cost of manufacturing was only 5 percent of primary aluminium. Aluminium Ingot Ingot and billet play an integral part in the production of many aluminium products. Plate, sheet, foil, wire, rod, and bar products are all produced by pressing or rolling ingot and billet. Ingot and billet are cast from molten aluminium. In the cast house, crucibles of molten aluminium empty their silvery liquid either directly into molds or into a holding furnace where the metal is kept molten at temperatures between 1,200 and 1,500 degrees Fahrenheit. Alloying elements are then added. The process of casting aluminum ingots takes place through the fusion and refining of aluminum scrap previously retrained through the use of specific technological installations. The process that allows to obtain aluminum ingots from aluminum scrap is called smelting process. Aluminium Ingots are produced through the smelting process. Various grades of ingots are produced which are used for production of castings in Auto Industry as well as electrical applications. Ingots of various dimensions with maximum purity of 99.7%. Ingots are the material that is cast into a shape suitable for further processing. Ingots usually require a second procedure of shaping, such as cold/hot working, cutting, or milling to produce a useful final product. Aluminium Ingots are re-melted and further processed into a large number of products for various downstream applications. Aluminum ingots can be used in different sectors, including automotive, household appliances, lighting, construction, mechanics and household goods. The ingots are sent to other process or flattened into thin sheets, which are then used to make new cans. Aluminum is becoming a favourite with architects and builders opening up a potential for increasing use of metal in the construction industry. Likewise, the use of the metal is increasing in the auto sector. Exports of aluminium ingots have been increasing on a y-o-y basis, 21% from FY 2014-15 to FY 2015-16 and 52% from FY 2015-16 to FY 2016-17. Aluminium plays a major role in the modern world through its innumerable applications, because of its intrinsic and versatile properties of lightness, strength to weight ratio, corrosion resistance, electrical and thermal conductivity, nontoxicity etc. Secondary Aluminum Production is the process of recycling aluminum scrap into aluminum that can be used again—an environmentally sound process that is 92 percent more energy efficient than primary production. In fact, aluminium scrap recycling has proven so valuable—both economically and ecologically—that recovery and recycling has become its own industry, and a highly successful one. The aluminum industry works hard to encourage consumer recycling by educating the public and advocating for the expansion of municipal recycling programs. The recycling of aluminium generally produces significant cost savings over the production of new aluminium, even when the cost of collection, separation and recycling are taken into account. Over the long term, even larger national savings are made when the reduction in the capital costs associated with landfills, mines, and international shipping of raw aluminium are considered. The Indian Aluminium industry’s enthusiasm to grow smelting capacity on an ambitious scale here and abroad. Aluminium industry in India is moving towards overcapacity, since supply is likely to grow in excess of demand going forward. Demand for aluminium is estimated to grow at 4 to 6% per annum. The demand for the metal is expected to pick up as the scenario improves for user industries like power, infrastructure and transportation, which are all on the move. From around 1.6 mn tonne of demand in 2013-14, the demand by end 2019-20 is expected to touch a near 2.4 mn tonne, and is projected at close to 3.4 mn tonne by 2024-25. Tags Aluminium Recycling, How is Aluminium Recycled? Recycling Aluminum, How to Recycle Aluminum? Aluminium Scrap Recycling, Aluminium Chip/Scrap Recycling Process Plant, Aluminium Recycling in India, Scrap Aluminium for Recycling, Aluminium Recycling Plant, Recycling of Aluminium, Aluminium Recycling Process, Recycling Aluminum (Aluminium), Aluminium Scrap Recycling, Aluminium (Aluminum) Recycling Process, Aluminum Ingots, Aluminium Ingots from Aluminium Scrap, Project Report on Aluminium Ingots from Aluminium Scrap, Project Report of Aluminium Recycling Plant, Cost of Aluminium Recycling Plant in India, Aluminium Scrap Recycling Plant, Manufacturing of Aluminium Ingots, Aluminum Ingot Making Project, Aluminium Ingot Production from Aluminium Scraps, Aluminium Industry, Aluminium Ingot Manufacturing Plant, Aluminum Ingot Manufacture, Aluminum Ingot Production, Aluminum Ingot Production Process, Aluminium Ingots Manufacturing Project Report, Process for Production of Aluminum Ingots, Aluminum Ingots, Aluminum Ingot Making Plant, Production Process of Aluminum Ingot, How to Start Aluminum Ingot Manufacturing Industry Aluminum Ingot Production project ideas, Projects on Small Scale Industries, Small scale industries projects ideas, Aluminium Recycling Based Small Scale Industries Projects, Project profile on small scale industries, How to Start Aluminum Ingot Production Industry in India, Aluminium Ingot Production from Aluminium Scraps Projects, New project profile on Aluminum Ingot Production industries, Project Report on Aluminium Ingot Production from Aluminium Scraps, Detailed Project Report on Aluminium Recycling, Project Report on Aluminium Recycling, Pre-Investment Feasibility Study on Aluminium Recycling, Techno-Economic feasibility study on Aluminium Ingot Production from Aluminium Scraps, Feasibility report on Aluminium Ingot Production from Aluminium Scraps, Free Project Profile on Aluminium Recycling, Project profile on Aluminium Recycling, Download free project profile on Aluminium Recycling, Industrial Project Report, Project consultant, Business consultant, Project identification and selection, Preparation of Project Profiles, Startup Project for Aluminium Ingot Production from Aluminium Scraps
Plant capacity: -Plant & machinery: -
Working capital: -T.C.I: -
Return: 1.00%Break even: N/A
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Aluminium Recycling Plant. Production of Aluminium Ingots from Aluminium Scrap

Aluminium Recycling Plant. Production of Aluminium Ingots from Aluminium Scrap. Aluminium Scrap Recycling Plant. Mixed Aluminium Scrap Recycling Project. Aluminium recycling is the process by which scrap aluminium can be reused in products after its initial production. The process involves simply re-melting the metal, which is far less expensive and energy intensive than creating new aluminium through the electrolysis of aluminium oxide (Al2O3), which must first be mined from bauxite ore and then refined using the Bayer process. Recycling scrap aluminium requires only 5% of the energy used to make new aluminium. For this reason, approximately 31% of all aluminium produced in the United States comes from recycled scrap. Aluminium recycling is economically beneficial to both the aluminium and recycling industry. The capital cost for the production of recycled aluminium is already recognized to be far lower than making new aluminium. The financial benefit has also spurred the development of the recycling program. India's per-capita consumption of aluminium, it is 0.6 kilograms per person. Whereas in developed markets the consumption level is around 20 kilograms. "India obviously has a tremendous (potential) market for recycled aluminium. Recycled aluminium was sure to shadow growth in primary aluminium usage, which is projected to more than double in the next five years. Recycled aluminium had a huge competitive advantage as the cost of manufacturing was only 5 percent of primary aluminium. Aluminium Ingot Ingot and billet play an integral part in the production of many aluminium products. Plate, sheet, foil, wire, rod, and bar products are all produced by pressing or rolling ingot and billet. Ingot and billet are cast from molten aluminium. In the cast house, crucibles of molten aluminium empty their silvery liquid either directly into molds or into a holding furnace where the metal is kept molten at temperatures between 1,200 and 1,500 degrees Fahrenheit. Alloying elements are then added. The process of casting aluminum ingots takes place through the fusion and refining of aluminum scrap previously retrained through the use of specific technological installations. The process that allows to obtain aluminum ingots from aluminum scrap is called smelting process. Aluminium Ingots are produced through the smelting process. Various grades of ingots are produced which are used for production of castings in Auto Industry as well as electrical applications. Ingots of various dimensions with maximum purity of 99.7%. Ingots are the material that is cast into a shape suitable for further processing. Ingots usually require a second procedure of shaping, such as cold/hot working, cutting, or milling to produce a useful final product. Aluminium Ingots are re-melted and further processed into a large number of products for various downstream applications. Aluminum ingots can be used in different sectors, including automotive, household appliances, lighting, construction, mechanics and household goods. The ingots are sent to other process or flattened into thin sheets, which are then used to make new cans. Aluminum is becoming a favourite with architects and builders opening up a potential for increasing use of metal in the construction industry. Likewise, the use of the metal is increasing in the auto sector. Exports of aluminium ingots have been increasing on a y-o-y basis, 21% from FY 2014-15 to FY 2015-16 and 52% from FY 2015-16 to FY 2016-17. Aluminium plays a major role in the modern world through its innumerable applications, because of its intrinsic and versatile properties of lightness, strength to weight ratio, corrosion resistance, electrical and thermal conductivity, nontoxicity etc. Secondary Aluminum Production is the process of recycling aluminum scrap into aluminum that can be used again—an environmentally sound process that is 92 percent more energy efficient than primary production. In fact, aluminium scrap recycling has proven so valuable—both economically and ecologically—that recovery and recycling has become its own industry, and a highly successful one. The aluminum industry works hard to encourage consumer recycling by educating the public and advocating for the expansion of municipal recycling programs. The recycling of aluminium generally produces significant cost savings over the production of new aluminium, even when the cost of collection, separation and recycling are taken into account. Over the long term, even larger national savings are made when the reduction in the capital costs associated with landfills, mines, and international shipping of raw aluminium are considered. The Indian Aluminium industry’s enthusiasm to grow smelting capacity on an ambitious scale here and abroad. Aluminium industry in India is moving towards overcapacity, since supply is likely to grow in excess of demand going forward. Demand for aluminium is estimated to grow at 4 to 6% per annum. The demand for the metal is expected to pick up as the scenario improves for user industries like power, infrastructure and transportation, which are all on the move. From around 1.6 mn tonne of demand in 2013-14, the demand by end 2019-20 is expected to touch a near 2.4 mn tonne, and is projected at close to 3.4 mn tonne by 2024-25. Tags Aluminium Recycling, How is Aluminium Recycled? Recycling Aluminum, How to Recycle Aluminum? Aluminium Scrap Recycling, Aluminium Chip/Scrap Recycling Process Plant, Aluminium Recycling in India, Scrap Aluminium for Recycling, Aluminium Recycling Plant, Recycling of Aluminium, Aluminium Recycling Process, Recycling Aluminum (Aluminium), Aluminium Scrap Recycling, Aluminium (Aluminum) Recycling Process, Aluminum Ingots, Aluminium Ingots from Aluminium Scrap, Project Report on Aluminium Ingots from Aluminium Scrap, Project Report of Aluminium Recycling Plant, Cost of Aluminium Recycling Plant in India, Aluminium Scrap Recycling Plant, Manufacturing of Aluminium Ingots, Aluminum Ingot Making Project, Aluminium Ingot Production from Aluminium Scraps, Aluminium Industry, Aluminium Ingot Manufacturing Plant, Aluminum Ingot Manufacture, Aluminum Ingot Production, Aluminum Ingot Production Process, Aluminium Ingots Manufacturing Project Report, Process for Production of Aluminum Ingots, Aluminum Ingots, Aluminum Ingot Making Plant, Production Process of Aluminum Ingot, How to Start Aluminum Ingot Manufacturing Industry Aluminum Ingot Production project ideas, Projects on Small Scale Industries, Small scale industries projects ideas, Aluminium Recycling Based Small Scale Industries Projects, Project profile on small scale industries, How to Start Aluminum Ingot Production Industry in India, Aluminium Ingot Production from Aluminium Scraps Projects, New project profile on Aluminum Ingot Production industries, Project Report on Aluminium Ingot Production from Aluminium Scraps, Detailed Project Report on Aluminium Recycling, Project Report on Aluminium Recycling, Pre-Investment Feasibility Study on Aluminium Recycling, Techno-Economic feasibility study on Aluminium Ingot Production from Aluminium Scraps, Feasibility report on Aluminium Ingot Production from Aluminium Scraps, Free Project Profile on Aluminium Recycling, Project profile on Aluminium Recycling, Download free project profile on Aluminium Recycling, Industrial Project Report, Project consultant, Business consultant, Project identification and selection, Preparation of Project Profiles, Startup Project for Aluminium Ingot Production from Aluminium Scraps
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Working capital: -T.C.I: -
Return: 1.00%Break even: N/A
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Waste to Wealth-Value Recovery from Agricultural and Industrial Biomass Residues

Waste to Wealth-Value Recovery from Agricultural and Industrial Biomass Residues. Furfural from Lignocellulosic Biomass. Production of Furfural from Sugarcane Bagasse and Corncobs. The concept of waste as a material “which has no use” is changing to that of seeing waste as a resource by converting into secondary material with modification. Wastes can thus be converted into useful resources used at home or even sold for wealth. Waste recycling involves the collection of discarded materials such as Sugarcane Bagasse, Corncobs etc and processing these materials, and turning them into new products. Furfural is a chemical made out of organic matter which is typically produced for industrial purposes. It is primarily composed of agricultural byproducts such as oat husks, bran, corncobs, and sawdust. Some of the products it is used in include weed killer, fungicide, and solvent. It is also a familiar element in the production of transportation fuels and in the process of refining lubricating oils. The chemical is an element in the production of several other industrial agents as well. Bagasse is a waste product from the sugar industry, which is usually used as energy source in factory at present. However, the amount of bagasse left is still high enough for more value-added product for example furfural. Bagasse is a good source of pentosan and containing about 25 to 27%. The main objective of the research was to produce furfural from bagasse. The main raw material for the production furfural was bagasse and some chemicals/ingredients were used (H2SO4, water, NaCl). Furfural is an important chemical because it is a selective solvent for separating saturated and unsaturated compounds in petroleum refining, gas, oil and diesel fuel, and for the high demand of its derivatives, especially furfuryl alcohol, used mainly in the production of furan resins for foundry sand binders, which is considered the major market for furfural. USES Furfural is used as a solvent in petrochemical refining to extract dienes from other hydrocarbons. Furfural, as well as its derivative furfuryl alcohol, can be used together with phenol, acetone, or urea to make solid resins. It is commonly used as a solvent; it is soluble in ethanol and ether and somewhat soluble in water. Furfural is the aldehyde of pyromucic acid; it has properties similar to those of benzaldehyde. A derivative of furan, it is prepared commercially by dehydration of pentose sugars obtained from cornstalks and corncobs, husks of oat and peanut, and other waste products. It is used in the manufacture of pesticides, phenol furfural resins, and tetrahydrofuran. Tetrahydrofuran is used as a commercial solvent and is converted in starting materials for the preparation of nylon. Furfural is used as a solvent in petrochemical refining to extract dienes (which are used to make synthetic rubber) from other hydrocarbons. Few Indian major players are as under • MA CAgro Inds. Ltd. • Mahavir Expochem Ltd. • Southern Agrifurane Inds. Ltd. • Southern Agrosynthese Ltd. • Sri Kusuma Haranadha Agro Fural Ltd. Market Outlook In terms of volume, the global furfural market was valued at 306.3 kilotons in 2015, and should increase to 488.3 kilotons in 2021, reflecting a five-year CAGR of 7.7%. The Strong shift towards the development of bio-based chemicals on account of volatile petrochemical prices and growing environmental concerns is expected to remain a key driver for the growth of global furfural market. A strong push for sustainable chemistry on a political and regulatory level across key regions is expected to play a critical role in furfural market development. Furfural has gained acceptance as a substitute for petrochemicals as a building block for polymers and solid elastomers. In addition, furfural derivatives such as 5-hydroxymethylfurfural (HMF), furan-2,5-dicarboxylic acid (FDCA) and polytetrahydrofuran (poly-THF) have also been gaining importance as potential secondary fuel sources. This trend is expected to drive further furfural demand over the next six years. The overall opportunity in furfural, worldwide, will increase from US$450 mn in 2014 to US$1.35 bn by 2023. Growing global demand for environmentally sustainable biomass-based chemicals has fueled the overall growth of the furfural market, along with the growing application of furfural and its derivatives in the pharmaceutical industry. These factors have triggered demand-side growth of the furfural market. Sugarcane bagasse raw material based furfural is expected to grow at a high CAGR of 12.6% during the forecast period. China is the dominant player in the world furfural market. With 85% of global capacity and 75% of world consumption, China will continue to drive the overall market. Strong annual growth of over 4% globally is expected in the next five years as China's consumption of furfural continues to grow as a result of strong demand for furfuryl alcohol to produce furan resins and increased furfuryl alcohol exports. Tags Production of Furfural, Production of Furfural from Bagasse, Process for Producing Furfural, Production of Furfural from Corncobs, Furfural from Corncobs, Making Furfural from Corn Cobs, Furfural Production from Corn Cobs, Furfural from Sugarcane Bagasse, Sugarcane Bagasse for Production of Furfural, Production of Furfural from Sugarcane Bagasse, Production Process of Furfural, Furfural Production from Corncobs, Preparation of Furfural From Corncobs, Furfural Manufacturing Business, Furfural Manufacturing Project Report, Process for Producing Furfural from Corncobs, Process of Manufacturing Furfural, Furfural Production Process, Wealth from Waste, Waste Biomass as Raw Material for Furfural Production, Value Recovery from Agro Food Processing Wastes Using Biotechnology, Production of Furfural from Agricultural and Industrial Biomass Residues, Recycling Waste Biomass from the Sugar Industry, Lignocellulosic biomass, Lignocellulosic Agriculture Wastes as Biomass Feedstocks, Bio-Based Solvents, Commercial Uses, Cellulosic Ethanol Commercialization, Energy Content of Biofuel, Energy Crop, Energy Forestry, EROEI, Sustainable Biofuel, Furfural Manufacture in India, Manufacturing Furfural from Bagasse, Manufacture of Furfural from Corncobs, Furfural processing project ideas, Projects on Small Scale Industries, Small scale industries projects ideas, Furfural Based Small Scale Industries Projects, Project profile on small scale industries, How to Start Furfural Processing Industry in India, Furfural Processing Projects, New project profile on Furfural processing industries, Project Report on Furfural manufacturing Industry, Detailed Project Report on Furfural Production from Corncobs, Project Report on Furfural Production from Corncobs, Pre-Investment Feasibility Study on Production of Furfural from Sugarcane Bagasse, Techno-Economic feasibility study on Furfural Production from Corncobs, Feasibility report on Production of Furfural from Sugarcane Bagasse, Free Project Profile on Production of Furfural from Sugarcane Bagasse, Project profile on Furfural Production from Corncobs, Download free project profile on Production of Furfural from Sugarcane Bagasse, Industrial Project Report, Project consultant, Project consultancy, NPCS, Niir, Process technology books, Business consultancy, Business consultant, Project identification and selection, Preparation of Project Profiles, Startup, Business guidance, Business guidance to clients, Startup Project for Furfural Production from Corncobs, Startup Project, Startup ideas, Project for startups, Startup project plan, Business start-up, Business Plan for a Startup Business, Great Opportunity for Startup, Small Start-up Business Project, Project report for bank loan, Project report for bank finance, Project report format for bank loan in excel, Excel Format of Project Report and CMA Data, Project Report Bank Loan Excel, Detailed Project Plan Report
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Working capital: -T.C.I: -
Return: 1.00%Break even: N/A
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Lead Battery Recycling

Lead Battery Recycling Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue, Plant Economics, Production Schedule, Working Capital Requirement, Plant Layout, Process Flow Sheet, Cost of Project, Projected Balance Sheets, Profitability Ratios, Break Even Analysis Lead is a material very easy to recycle and, provided that adequate procedures are implemented; the ?nal product (secondary lead) is indistinguishable from the primary lead produced from ores. About 50% of the lead consumed worldwide is derived from recycled and reused materials. There are many different uses of Lead. It may be used as a pure metal, alloyed with other metals, or as chemical compounds. The recovery of metals from metal scrap has the advantage that it is easier and far less energy dependent than the production of primary lead from ores. The production of recycled lead requires 35–40% of the energy necessary to produce lead from ores. In addition, the recovery of lead decreases the lead dispersion in the environment and preserves the mineral reserves for the future. Recycling lead is relatively simple and in most of the applications where lead is used, such as lead-acid batteries, it is possible to recover it for use over and over again. Lead batteries industry in India is currently estimated at Rs. 40,000 crore with 60% automotive and 40% industrial. Over thousands of player continued recycling activity in India through recovery of lead from telecom, uninterrupted power supply (UPS), inverters, renewable energy and other related industries. Thus, due to demand it is a good project for entrepreneurs to invest. Few Indian Major Players are as under: • Hindustan Zinc • SesaSterlite • Hindalco The demand for lead is expected to grow at 5 to 6%, driven by increasing demand for UPS battery segment as also from increasing market for replacement of batteries in the automobiles. The global market for lead has been witnessing noticeable growth on account of growing lead-acid battery consumption. In addition, the global demand is estimated to be significant in the coming years as capacity expansions and new operations boost supply at a faster rate than demand. Tags Process of Lead Recovery, Recovery of Lead From Battery, Recovery of Lead from Scrap Batteries, Lead Recovery, Lead Recovery from Scrap Battery Project Report, Recovering Lead from Scrap Batteries, Method for Recovery of Lead from Scrap Batteries, Recycle Lead Batteries, Recovery of Lead from Battery Scrap, Scrap Battery Recovery Plant, Removal and Recovery of Lead, How to Recover Lead from Scrap Batteries, Method of Recovering Lead from Batteries, Extraction of Lead, Methods of Extraction of Lead, Lead Extraction, Extraction of Lead from Scrap Battery, Lead Extraction Procedure, Methods of Lead Extraction, Extraction and Recovery of Lead, Lead Recovery Process, Lead Recovery Method, Lead Battery Recycling, Lead Acid Battery Recycling Process, Battery Recycling Plant, Recycling of Lead-Acid Batteries, Lead Acid Battery Scrap Recycling, Recycle Lead Acid Batteries, Scrap Battery Recovery Plant, Lead Recycling Plants, Lead Acid Battery Recycling in India, Lead Acid Battery Scrap Recycling Equipments, Recovery of Lead from Scrap Batteries Project Ideas, Projects on Small Scale Industries, Small Scale Industries Projects Ideas, Project Profile on Small Scale Industries, Recovery of Lead from Scrap Batteries Projects, New Project Profile on Recovery of Lead from Scrap Batteries, Project Report on Recovery of Lead from Scrap Batteries, Detailed Project Report on Recovery of Lead from Scrap Batteries, Project Report on Recovery of Lead From Scrap Batteries, Pre-Investment Feasibility Study on Recovery of Lead from Scrap Batteries, Techno-Economic Feasibility Study on Recovery of Lead from Scrap Batteries, Feasibility Report on Recovery of Lead from Scrap Batteries, Free Project Profile on Recovery of Lead from Scrap Batteries, Project Profile on Recovery of Lead from Scrap Batteries, Download Free Project Profile on Recovery of Lead from Scrap Batteries, Industrial Project Report, Project Consultant, Project Consultancy, NPCS, Niir, Process Technology Books, Business Consultancy, Business Consultant, Project Identification and Selection, Preparation of Project Profiles, Startup, Business Guidance, Business Guidance to Clients, Startup Project for Recovery of Lead from Scrap Batteries, Startup Project, Startup Ideas, Project for Startups, Startup Project Plan, Business Start-Up, Business Plan for Startup Business, Great Opportunity for Startup, Small Start-Up Business Project, Project Report for Bank Loan, Project Report for Bank Finance, Project Report Format for Bank Loan in Excel, Excel Format of Project Report and CMA Data, Project Report Bank Loan Excel, Detailed Project Plan Reports
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Return: 1.00%Break even: N/A
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Investment Opportunities in Production of Caffeine

Investment Opportunities in Production of Caffeine. Extraction of Caffeine from used Tea Leaves. Tea Waste Management Caffeine in pharmaceuticals is considered as a drug that acts as a stimulant for the central nervous system (CNS). It is one of the most widely used drug in the world and is known for containing psychoactive substances. It is a bitter substance containing white crystalline like purine, mostly methylxanthine alkaloid. They are found in seeds, nuts or even leaves of few plants that are said to be native of South America or East Asia. Usually, the main source of caffeine is said to be coffee beans. The main usage of caffeine is to prevent the consumer from drowsiness and improve their performance. Caffeine is found in many beverages like coffee, tea, cola among others and is heavily consumed by most adults globally. Consumption of 400grams of caffeine is safe for an adult but its consumption by adolescents must be limited to prevent from future illness. Caffeine is the most widely consumed psychoactive drug that acts as a stimulant for the central nervous system (CNS). Caffeine is a naturally-occurring component present in coffee beans, cocoa beans, guarana, and tea leaves. Caffeine is a white crystalline purine, mostly a methylxanthine alkaloid, with bitter taste. The consumption of caffeine in adequate amounts improves the reaction time, alertness, concentration, and lowers the risk of cardiovascular disease and diabetes. Moreover, it helps in protecting against various types of cancer, including liver, colon, and colorectal cancers. Caffeine is a naturally occurring substance compound observed in plant constituents such as cocoa beans and expresso, the kola nut, guarana berries, tea leaves and includes a long history of human utilization. Caffeine is the most widely consumed psychoactive drug which acts as a stimulant for the central nervous system. It is a white crystalline purine, very often a methylxanthine alkaloid consisting of bitter taste. Caffeine has a wide application range, right from food and beverage to pharmaceutical to flavor and fragrance. Caffeine is beneficial in burning fats, improves drastically physical performance, fights depression and fatigue and also protects from many diseases. The consumption of caffeine in adequate amounts improves the reaction time, alertness, concentration, and lowers the risk of cardiovascular disease and diabetes. Moreover, it helps in protecting against various types of cancer, including liver, colon, and colorectal cancers. Process of extraction of Caffeine from tea waste Caffeine also comes from tea leaves and other tea wastes. The isolation of caffeine from tea leaves is a difficult task and presents the chemist with a major problem. Caffeine does not occur alone in tea leaves, but is accompanied by other natural substances like cellulose, tannins, flavonoid pigments and chlorophyll from which it must be separated. This separation can be very costly due to involvement of many chemicals and sophisticated laboratory is needed. Apart from this caffeine can also be recovered from the waste tea or from the residue left behind after the preparation of the tea. Tea Waste Tea waste can be used at broad level to recover the residual caffeine. For this purpose firstly the source from where the tea waste is generated has to be identified. Regarding this tea waste generated from various tea processing industries has to be collected and brought to the extraction plant for extraction of caffeine. The extraction of caffeine is known to be a multi-stage counter-current extraction technique. The extraction plant is broadly sub-divided into three sections, namely: • Pre-treatment section. • Extraction section. • Post-treatment section. Extraction of caffeine from tea waste is a three stage process which are described one by one below: 1. Pre Treatment Section The very first step of extraction is called pre-treatment. For this purpose, in the pre-treatment section, tea waste, lime and water are mixed. The mixing ratio of these three ingredients is pre-fixed and always kept constant. After mixing them in the predefined ratio, the mixture prepared is then cooked at elevated temperature in a mixing device called cooker-cum-mixer. The purpose of the pre-treatment is that by cooking the tissues of the tea waste gets loosen which helps in the efficient extraction of caffeine in the extractor. This is the main reason why pre-treatment is done. 2. Extraction Section In this section, a suitable solvent is used to extract caffeine tea waste. In this process, the solvent is recovered subsequently and recycled back to the system. The addition of the solvent leads to the generation of crude caffeine. Complete operation in this section is carried out in a continuous mode other than batch operation. A continuous feed of waste is given to the reactor to maintain the continuity of the reactor system. Inside the extractor, the waste comes in contact with the solvent in counter-current way which leads to the extraction of caffeine in stage-wise manner. Caffeine is recovered from the miscella, a mixture of lime tea waste and water which is stored in the balancing tank in the form of crude caffeine. During this storage all the solvent is removed from the crude caffeine. The removal of solvent from crude caffeine occurs by a solvent recovery method called evaporation. The solvent recovered in this process is recycled back to the extractor. Before it is recycled back to the extractor it is separated from water in solvent-water separator. Crude caffeine is then subjected to the post-treatment which gives pure caffeine. The residual decaffeinated tea waste from the extractor moves to the desolventizer where the entrapped solvent in the tea waste is removed by heating. Solvent recovered through this process is recycled back to the system extractor. 3. Post Treatment In the last step, crude caffeine obtained from extraction section which is kept in the storage tank is processed further in order to obtain the final purified caffeine. Here, in this section, crude caffeine is firstly made to dissolve in hot water to separate it from wax. After that, the remaining coloured solution which contains caffeine is treated with activated charcoal and filtered. The activated charcoal being capable of absorbing all impurities absorbs all the impurities and color. The decolorized caffeine solution left behind is then concentrated by means of evaporation and allowed to crystallize. Caffeine crystals are then separated from mother liquor by centrifuging. By centrifuge the small crystals of caffeine tends to agglomerate and thus caffeine is obtained. The caffeine thus obtained is dried further in a drier and pulverized to convert it into powder form before its packing. The global caffeine market is segmented based on type, application, and geography. Based on type, the market is categorized into synthesized caffeine and natural caffeine. Based on application, the market is segmented into food, beverage, pharmaceutical, flavor & fragrance, and others. The report analyzes the market trends in different regions such as North America, Europe, Asia-Pacific, and LAMEA. The global caffeine market is driven by the benefits associated with the intake of caffeine such as enhanced performance, improved concentration, and reduced risk of cancer, and cardiovascular disease. Increased awareness of health fitness has led surge in consumption of sports drinks, which have higher concentrations of caffeine, for use as a performance enhancer. However, government regulations to monitor the quantity of caffeine in food products and beverages could hamper the market growth. The caffeine market is segmented by product and by application. On the basis of product segment the caffeine market can be further divided into synthesis caffeine and natural caffeine. The natural caffeine is recently given much importance due to its presence in the coffee beans, tea and other such related products. Moreover, the synthesis caffeine contains raw materials like chloroacetic or cyanide acid. Furthermore, on the basis of applications the caffeine market can be segmented into food and beverages, pharmaceuticals, flavor and fragrance and others. Food and beverages is the highest growing sector in the caffeine market and is expected to grow during the forecast period. Application in pharmaceuticals and flavors considers a moderate growth and dignified research and development is taking place to boost the segment. Tags Caffeine from Tea Waste, Recycling of Tea Waste, Solid–Liquid Extraction of Caffeine from Tea Waste, Project Report on Caffeine from Tea Waste, Caffeine Extraction from Tea, Extraction of Caffeine from Tea Waste Pdf, Extraction of Caffeine from used Tea Leaves, How to Extract Caffeine from Tea, Tea Industry - Waste in Food Industry, Producing Caffeine from Tea, Tea Waste Management, Extraction: Isolation if Caffeine from Tea, Extraction of Caffeine from Different Verities of Tea, Extraction is used to Extract Caffeine from Tea, How to Extract Caffeine from Tea, Caffeine Extraction, Caffeine from Tea Waste Manufacturing Project Report, Tea Waste Composition, Caffeine Production, Tea Waste Utilization, Caffeine Production project ideas, Projects on Small Scale Industries, Small scale industries projects ideas, Caffeine Production Based Small Scale Industries Projects, Project profile on small scale industries, How to Start Caffeine Extraction Industry in India, Caffeine Extraction Projects, New project profile on Caffeine Extraction industries, Project Report on Caffeine Production Industry, Detailed Project Report on Extraction of Caffeine from Tea, Project Report on Extraction of Caffeine from Tea, Pre-Investment Feasibility Study on Caffeine Production, Techno-Economic feasibility study on Caffeine Production, Feasibility report on Caffeine Production, Free Project Profile on Caffeine Production, Project profile on Caffeine Production, Download free project profile on Caffeine Production, Startup Project for Caffeine Production, Project report for bank loan, Project report for bank finance, Project report format for bank loan in excel, Excel Format of Project Report and CMA Data, Project Report Bank Loan Excel, Extraction of Caffeine from Tea, Extraction of Caffeine from used Tea Leaves, Tea Waste Management, Tea Waste Utilization
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Return: 1.00%Break even: N/A
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