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Tobacco, Pan Masala, Khaini, Gutkha, Supari, Zarda, Mouth Freshener, Kimam, cigarettes, zafrani Patti, Smokeless Chewing Tobacco, Zarda Tobacco, Flavoured Chewing Tobacco Projects

Tobacco is a principal cash crop of National importance. It has been playing a prominent role in the development of Nation's Economy. India ranks 4th in the total tobacco consumption in the world.  Chewing tobacco has been a tradition in India for centuries. Of the total amount of tobacco produced in the country, around 48% is in the form of chewing tobacco, 38% as bidis, and only 14% as cigarettes. Thus, bidis, snuff and chewing tobacco (such as gutka, khaini and zarda) form the bulk (86%) of India’s total tobacco production. In the rest of the world, production of cigarettes is 90% of total production of tobacco related products.Tobaccois an agricultural product processed from the leaves of plants in the genus Nicotiana. It can be consumed, used as an organic pesticide and, in the form of nicotine tartrate; it is used in some medicines. In consumption it most commonly appears in the forms of smoking, chewing, snuffing, or dipping tobacco, or snus. In the chewing segment, the panmasala is a favourite at Indian homes. It is a mixture of nuts, seeds, herbs, and spices which is served after meals in India. Various versions of pan masala are also served in the Middle East and parts of Southeast Asia, where they are treated as mouth fresheners. The tradition of chewing breath fresheners after meals is ancient, and it has a very long history in India in particular. In eras before regular dental hygiene, things like pan masala helped to keep the breath fresh and to support dental health. Some pan masala mixtures even have herbs and spices with antibacterial properties which benefit oral health, and pan masala also sometimes includes stimulant herbs to give people energy after eating. The Indian markets are flooded with a lot of varieties for consumption.

In India, the second most important tobacco consumer, smoking of conventional cigarettes accounts for only 25 percent. Most people consume tobacco in the form of non-cigarette items such as hand-rolled bidis, chewing etc. Total demand for tobacco in India is likely to continue to increase, but more slowly than in the previous decades. About 100 countries produce tobacco. The major producers are China, India, Brazil, the US, Turkey, Zimbabwe and Malawi, which together produces over 80 percent of the world's tobacco. China alone accounts for over 35 percent of world production. World tobacco production is projected to reach over 7.1 million tonnes of tobacco leaf in the year 2010, up from 5.9 million tonnes in 1997/99. This is lower than the record tobacco production of 1992 of 7.5 million tonnes.

World tobacco demand is expected to increase until the year 2010 due to population and income growth, but at lower rates than in the past, according to a new study published by FAO.

Tobacco is a large employer, but it also comes at a health cost.  Tobacco is traditional item of India's foreign trade. India is one of the leading Tobacco exporting countries in the world. India accounts for around 5.8% of the international trade and ranks 5th after Brazil, U.S.A. Turkey and Zimbabwe. The principal market for India Tobacco is U.S.S.R, U.K, Japan and Middle East countries. 

In India, three major players dominate the market, primarily ITC with 72% market share, Godfrey Phillips with 12% and VST with 8% share of the market.

Tobacco consumption, especially in developing countries, is likely to increase because of the expanding global population and trade liberalization. There is no point in reducing production and consumption of tobacco without considering alternatives for tobacco farmers. Of course, experts expect a substantial reduction in tobacco consumption in the next fifty years or so. Around 93 percent of India’s six million tobacco farmers are small growers.

Chewing-tobacco products such as pan masala and gutkha are typical home-grown items which are unique to India and have a special set of requirements, none of which can be touched by foreign companies.

Now days pan masala has very good market demand due to customer's habit. There is a very good scope for pan masala. Basically pan masala is a substitute of tobacco products. Users of tobacco products largely converted to use Pan Masala.

The major players in India for pan masala are Dharampal Satyapal Ltd, which constitute a major share of 65% in the market, Kothari Products Ltd, with a market share of more than 11%. The other players such as Dharampal Premchand Ltd, Jagat Industries Ltd, Raghunath International Ltd, contribute the rest of the market shares.

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Each detailed project reports cover all the aspects of business, from analysing the market, confirming availability of various necessities such as plant & machinery, raw materials to forecasting the financial requirements. The scope of the report includes assessing market potential, negotiating with collaborators, investment decision making, corporate diversification planning etc. in a very planned manner by formulating detailed manufacturing techniques and forecasting financial aspects by estimating the cost of raw material, formulating the cash flow statement, projecting the balance sheet etc.

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We can modify the project capacity and project cost as per your requirement.
We can also prepare project report on any subject as per your requirement.

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Pan Masala - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue, Plant Economics

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Plant capacity: -Plant & machinery: -
Working capital: -T.C.I: -
Return: 1.00%Break even: N/A
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PAN MASALA, ZARDA, KHAINI, GUTKA, SWEET & SCENTED SUPARI - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Plant Layout

Panmasala, Zarda, Khaini, Gutka, Sweet & Scented supari now-a-days are very common demandable products. Increasing likings of people for tobacco had made their use throughout the day with rapid rise in their consumption. Gutka is the refined tobacco with catachu, chuna, flavouring agents and perfumery compounds etc. It refreshes the mouth and gives the feeling of cold in throat. All types of chewing tobacco is used as chewing material by the people which generates some sensation and makes the people fresh and recovering from tiresome. In India most of our population is using chewing material & it is increasing today. Pan masala, zarda, khaini, gutka, sweet & scented supari are the items of daily use but not occasional. The demand of these items is increasing regularly. Increasing demand of these products all over the country has led present manufacturers to increase its capacity and has open the areas for the new entrepreneurs.
Plant capacity: Pan Masala 180 MT / Annum, Zarda 180 MT / Annum,Gutka 180 MT / Annum,Khaini 90 MT / Annum,Scented Supari 270 MT / Annum Plant & machinery: 17 Lakhs
Working capital: -T.C.I: Cost of Project : 177 Lakhs
Return: 42.00%Break even: 89.00%
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PAN MASALA, GUTKA & POUCH MAKING PLANT - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities

Pan Masala is widely used to remove bad odour of mouth and for scenting the breath in order to impart it a pleasant feeling. Pan masalas are available in the market in many different types, forms, brand, and standards. Now a day’s Pan Parag, Prince Gutka, Pan Mayur, Darbari, Tambul, Maruti, Pan Bahar, Rajni Gandha, Manik Chand, pan masalas are commonly used. These are the best Pan Masalas and are made of Kuth, Lime betal-nuts and other sophisticated item and perfumes. The sale and marketing of Pan Masala is increasing day by day. It is very clear from the fact that wherever you go in the market, in the town, in a village you will find some panwari shops around everywhere in every mohalla and in every street. As the sale of pan and Pan Masala is increasing there is enough scope for starting the manufacture of Pan Masala on a small scale. Pan Masala is widely used for removing bad odour to impart a pleasant feeling. Now a day’s pan Masala has very good market demand due to customer's habit. There is very wide scope and good market potential of products manufactured in this sector.
Plant capacity: 200 Kg/day Pan Masala, 200 Kg/day Zarda, 200 Kg/day KimamPlant & machinery: 14 Lakhs
Working capital: -T.C.I: 132 Lakhs
Return: 46.00%Break even: 44.00%
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GUTKHA & PAN MASALA - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue

Pan Masala are widely used to remove bad odour of mouth and for scenting the breath in order to impart it a pleasant feeling. Pan masalas are available in the market in many different types, forms, brand, and standards. Now a days Pan Parag, Prince Gutka, Pan Mayur, Darbari type, Tambul, Maruti, Pan Bahar, Rajni Gandha, Manik Chand and number of other brands pan masalas are commonly used. The sale and marketing of Pan Masala is increasing day by day. It is very clear from the fact that wherever you go in the market, in the town, in a village you will find some panwari shops around everywhere in every mohalla and in every street. As the sale of pan and Pan Masala is increasing there is enough scope for starting the manufacture of Pan Masala on a small scale. It is being manufactured by various trade names like Pan Bahar, Pan Parag, Pan Mayur, Darbari Pan Masala, Manoranjan pan Masala, Tambul Pan Masala, Rajni Gandha Pan masala Santoor Pan masala etc. Powder form pan masala is made under various trade names now a days and are widely used. Uses of Pan Masala Pan Masala is widely used for removing bad odour to impart a pleasant feeling, For scenting the breath in order to impart a pleasant feeling, For serving the guests, friends and in the parties and functions, As a substances for tobacco chewing and for smoking, It can be used in the Hotel and restaurants. Properties of Pan Masala It should not produce irritation effects in the mouth, It should cool the mouth, It should have scented affect in the mouth & NO excess of lime should be in the pan Masala. Market Survey Now days pan Masala has very good market demand due to customer's habit. There is very good scope of pan masala. Actually on pan masala market data is not available but tobacco based product has market survey data. Basically pan masala is a substitute of tobacco products. Users of tobacco products largely converted to use pan Masala. The major factors contributing to tobacco consumption have been global population and income growth. Tobacco is consumed mainly by the adult population and about 70 percent of world population is over 15 years of age. Per adult tobacco consumption, however, is on the decline in both the developing and developed countries. This significant development, however, is concealed by the fact that overall world tobacco use is expanding with population. Cost Estimation Capacity : 180000 Kgs/Annum 200 Kgs Pan Masala/ day 200 Kgs Zarda/ day 200 Kgs Kiman/ day
Plant capacity: -Plant & machinery: 14 Lakhs
Working capital: -T.C.I: 132
Return: 47.00%Break even: 44.00%
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Cigarette - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue, Plant Economics

A cigarette is a small cylinder of finely cut tobacco leaves rolled in thin paper for smoking. The cigarette is ignited at one end and allowed to smolder its smoke is inhaled from the other end, which is held in or to the mouth and in some cases a cigarette holder may be used as well. Most modern manufactured cigarettes are filtered and include reconstituted tobacco and other additives. The term cigarette as commonly used refers to a tobacco cigarette. A cigarette is distinguished from a cigar by its smaller size use of processed leaf and paper wrapping which is normally white though other colors are occasionally available. Cigarette papers side-seam adhesives monogram inks, filtration material filter papers and filter adhesives all make up the non-tobacco components of a cigarette. The ingredients found in these components are purchased from a number of different suppliers. These independent companies treat the composition of such materials as confidential for competitive reasons. Market Survey India is the fourth largest consumer of tobacco in the world. Many types of tobacco are grown in India (not all are used for cigarettes). Of the total production about 30% is of flue cured Virginia (FCV) and the rest is non-Virginia type. The later variety is used for bidis natu burley chewing, hookah cigar and snuff varieties. Cigarettes are now allowed to be imported freely into the country after paying the prescribed import duty.This unique Indian tobacco consumption pattern is a combination of tradition and more importantly the tax imposed on cigarettes over the last two decades. Cigarette smokers pay almost 85% of the total tax revenues generated from tobacco. World over, tobacco is synonymous with cigarettes which account for about 80% of the total tobacco consumption. The consumption pattern in India is in sharp contrast with the world consumption pattern. Present Manufacturers A T C Ltd. Godfrey Phillips India Ltd. Golden Tobacco Ltd. Hallmark Tobacco Co. Pvt. Ltd. I T C Ltd. International Tobacco Co. Ltd. N T C Industries Ltd. North Eastern Tobacco Co. Ltd. Polisetty Somasundaram Tobacco Products (India) Pvt. Ltd. V S T Industries Ltd. Western Express Inds. Ltd.
Plant capacity: 288000 Packets/ dayPlant & machinery: Rs.339 Lakhs
Working capital: N/AT.C.I: Cost Of Project : Rs. 1559 Lakhs
Return: 33.00%Break even: 47.00%
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Pan Masala, Sada, Meetha & Zarda - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities

Pan Masala is a balanced mixture of betel leaf with lime, areca nut, clove, cardamom, mint, tobacco, essence and other ingredients. It is an agricultural product with herbal properties, also available in hygienic pack and pouches. It acts as a mouth freshener and unlike other Western synthetic pan masala made with chemical and petroleum ingredients, the Indian pan masala is safe. But excessive use may have adverse effect. The ingredients in pan masala vary widely, depending on personal taste and region. One version of pan masala, guthka, includes tobacco, which may be flavored or treated with various additives. As a result, sales are restricted or banned in some regions, and there is some confusion about pan masala, with some people dismissing all mixtures as unhealthy, while others distinguish between those with tobacco and without it. Available in brands in India like 'Raj Darbar', 'Paan Bahar', 'Goga', 'Rajnigandha', 'Tulsi', the paan masala is consumed by all age groups and social classes. The active chemical compounds of betel nut are alkaloids called arecaine and arecoline, arecaidine, arecolidine, guracine (guacine), guvacoline, etc. which is comparable to nicotine due to their stimulating and mildly intoxicating characteristics. The culture of paan eating rose to the zenith in North India as a mark of cultural custom and sophistication, especially in Lucknow and the North-east. In most of the Hindu religious traditions, the raw areca nut along with the betel leaf is offered to the deity as an offering. Uses and Applications Pan Masala is widely used for removing bad odour to impart a pleasant feeling, used for scenting the breath in order to impart a pleasant feeling, for serving the guests and friends and in the parties and functions. It is also used as substances for tobacco chewing and smoking. It can be used in the Hotel and restaurants as well. Market Survey Paan is consumed by an estimated 200-400 million people, mainly Indo-Asians and Chinese. India is the largest consumer of betel nut, or what we call the paan in the world. It’s not without reason that India tops the list of smokeless tobacco users in the world with nearly 83 per cent consumers. With its ban in most of the cities still the fact remains that the gutkha and pan masala industry in India is huge pegged at anywhere between Rs 15,000 to Rs 20,000 crore. There is also a tax impact as a result of the ban. Popular pan masala brand Rajnigandha, produced by Dharampal Satyapal (DS) Group, has 65 per cent market share. Dharampal Satyapal, with sales of Rs 1,600 crore, is headquartered in Noida. Pan Parag made by Kot­hari Products has 11 per cent share in tobacco-sce­nted chewing pan masalas. The company had revenue of Rs 630 crorer in FY2010. It declined to co­mment if the brand’s non-availability would impact its market share. The production ban on most of the big brands has led to a rise in demand for lesser known brands and such brands are commanding a premium of over 200 per cent at present.
Plant capacity: Sada Pan Masala :330.0 Kgs./Day.,Meetha Pan Masala:330.0 Kgs./ Day.,Zarda Pan Masala:340.0 Kgs. / Day.Plant & machinery: Rs.39 Lakhs.
Working capital: -T.C.I: Cost of Project : Rs.251 Lakhs.
Return: 34.00%Break even: 45.00%
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Zarda of Various Grades - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue

The tobacco industry is one of the most profitable industries in the world. Tobacco companies use their enormous wealth and influence both locally and globally to market their deadly products. Even as advocacy groups and policy makers work to combat the tobacco industry’s influence, new and manipulative tactics are used by tobacco companies and their allies to circumvent tobacco control efforts. It is important for tobacco control advocates to know which companies are present in their country, how and where they operate, the types and quantity of products sold, and marketing tactics used to sell tobacco products. By being informed about all aspects of the tobacco industry within a country, advocates are better equipped to fight for effective tobacco control policies. Smokeless tobacco is consumed without burning the product, and can be used orally or nasally. Oral smokeless tobacco products are placed in the mouth, cheek or lip and sucked (dipped) or chewed. Tobacco pastes or powders are used in a similar manner and applied to the gums or teeth. Fine tobacco mixtures are usually inhaled and absorbed in the nasal passages. Despite being the second largest producer, India is only the ninth largest exporter of tobacco and tobacco products in the world. Out of the total tobacco produced in India, only one-third is flue-cured tobacco suitable for cigarette manufacturing. Most of the tobacco produce is suitable for the manufacture of chewing tobacco, bidis and other cheap tobacco products, which have no demand outside the country. In India, three major cigarette players dominate the market, primarily ITC with 72% market share, Godfrey Phillips with 12% and VST with 8% share of the market. Few Indian Major Players are as under • Duncans Agro Inds. Ltd. • Golden Tobacco Ltd. • Maddi Lakshmaiah & Co. Ltd. • Prabhat Zarda Factory Ltd.
Plant capacity: Baba Zarda Type : 250 Kg/Day,Tulsi Zarda Type: 250 Kg/Day,Gopal Zarda Type: 250 Kg/Day,Bhola Zarda Type : 250 Kg/DayPlant & machinery: Rs 24 Lakhs
Working capital: -T.C.I: Cost of Project : Rs 238 Lakhs
Return: 30.00%Break even: 55.00%
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Tobacco Cultivation and Processing(E.O.U.) - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities

In modern tobacco farming, Nicotiana seeds are scattered onto the surface of the soil, as their germination is activated by light, then covered in cold frames. In the Colony of Virginia, seedbeds were fertil with wood ash or animal manure (frequently powdered horse manure). Coyote Tobacco (N. attenuata) of the western U.S. requires burned wood to germinate. Seedbeds were then covered with branches to protect the young plants from frost damage. These plants were left to grow until around April. Today, in the United States, unlike other countries, Nicotiana is often fertilized with the mineral apatite to partially starve the plant for nitrogen, which changes the taste of the tobacco. Now a days pan masala has very good market demand due to customer's habit. There is very good scope of pan masala. Basically pan masala is a substitute of tobacco products. Users of tobacco products largely converted to use pan masala. Tobacco is consumed mainly by the adult population and about 70 percent of world population is over 15 years of age. Therefore, it is a good project for entrepreneurs to invest.
Plant capacity: Processed Tobacco Leaves: 24 MT/DayPlant & machinery: Rs 1265 Lakhs
Working capital: -T.C.I: Cost of Project: Rs 2267 Lakhs
Return: 24.00%Break even: 80.00%
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ZARDA - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue, Plant Economics

Zarda is a mixture of tobacco, lime, spices, and occasionally, silver flakes is also added to pan and chewed. The tobacco industry is one of the most profitable industries in the world. Tobacco companies use their enormous wealth and influence both locally and globally to market their deadly products. Even as advocacy groups and policy makers work to combat the tobacco industry’s influence, new and manipulative tactics are used by tobacco companies and their allies to circumvent tobacco control efforts. It is important for tobacco control advocates to know which companies are present in their country, how and where they operate, the types and quantity of products sold, and marketing tactics used to sell tobacco products. By being informed about all aspects of the tobacco industry within a country, advocates are better equipped to fight for effective tobacco control policies. Smokeless tobacco is consumed without burning the product, and can be used orally or nasally. Oral smokeless tobacco products are placed in the mouth, cheek or lip and sucked (dipped) or chewed. Tobacco pastes or powders are used in a similar manner and applied to the gums or teeth. Fine tobacco mixtures are usually inhaled and absorbed in the nasal passages. As a whole it is a good project for entrepreneurs to invest. Few Indian Major Players are as under • Dharampal Premchand Ltd. • Prabhat Zarda Factory Ltd.
Plant capacity: Zarda 25 gms & 50 gms Size Pack 500 Kgs/DayPlant & machinery: Rs 17 Lakhs
Working capital: -T.C.I: Cost of Project :Rs 198 Lakhs
Return: 31.00%Break even: 25.20%
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Khaini, Zarda & Gutka - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue

Tobacco is an important commercial crop cultivated in an area of 0.4 million ha producing annually around 700 million kg of cured leaf out of which 260 M kg is Flue-Cured Virginia tobacco (cigarette type). India is the 3rd largest producer of tobacco in the world after China and Brazil. Flue-Cured Virginia (FCV), Bidi, Hookah and Chewing, Cigar filler, Cigar Wrapper, Cheroot, Burley, Oriental, HDBRG, Lanka etc., are the different types of tobacco grown in the country. India ranks 5th largest exporter of tobacco in the world after Brazil, USA, Malawi and Turkey. Gutka is the refined tobacco with catechu, chuna, flavouring agents and perfumery compounds etc. It is now-a-days a very common mouth freshener. Zarda is a mixture of tobacco, lime, spices, and occasionally, silver flakes is also added to pan and chewed. Khaini is not only the cured leaves of tobacco in granular form but it contains toxic, hovouring and soothing antiseptic ingredients which makes the man fresh and free from sullenness laziness. The tobacco industry is one of the most profitable industries in the world. All types of chewing tobacco is used as chewing material by the people which generates some sensation and makes the people fresh and recovering from tiresome. Due to its intoxicant constituent nicotine it serves the purpose of germicide for teeth and so people use it for saving their teeth from various dental diseases. India Tobacco market is expected to reach USD 35 billion by FY’ 2018. Chewing tobacco has been a tradition in India for centuries. Of the total amount of tobacco produced in the country, around 48% is in the form of chewing tobacco, 38% as bidis, and only 14% as cigarettes. Thus, bidis, snuff and chewing tobacco (such as gutka, khaini and zarda) form the bulk (86%) of India’s total tobacco production. In the rest of the world, production of cigarettes is 90% of total production of tobacco related products. The developing countries are expected to further increase their share in world tobacco production, according to the report. Any entrepreneur venture into this field will be successful.
Plant capacity: Khaini: 500 kg/day, Zarda: 500 kg/day, Gutka: 500kg/dayPlant & machinery: Rs 51 Lakhs
Working capital: -T.C.I: Cost of Project : Rs 318 Lakhs
Return: 31.00%Break even: 49.00%
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  • T.C.I is Total Capital Investment
  • We can modify the project capacity and project cost as per your requirement.
  • We can also prepare project report on any subject as per your requirement.
  • Caution: The project's cost, capacity and return are subject to change without any notice. Future projects may have different values of project cost, capacity or return.

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