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TEXTILE BLEACHING, DYEING, SPINNING, WEAVING, PRINTING, FINISHING AND TEXTILE AUXILIARIES PROJECTS

Textile processing is one of the important industries related with textile manufacturing operations.

Textile processing is a general term that covers right from singeing (protruding fiber removal) to finishing and printing of fabric. The various steps a fabric goes into are singeing, desizing, bleaching, dyeing, and finishing.Bleaching is a process to make the fabric or yarn look brighter and whiter. Dyeing is a process of applying coloring matter directly on fiber without any additives.Finishing is the final process to impart the required end use finishes to the fabric and lastly the printing process on fabric which is a science as well as an art.Textile auxiliaries such as chemicals are used for all stages of the textile manufacturing process that is from pre-treatment to dyeing and printing and finishing.

The textile industry occupies a leading position in the hierarchy of the Indian manufacturing industry. It has witnessed several new directions in the era of liberalization. While textile exports are increasing and India has become the largest exporter in world trade in cotton yarn and is an important player of readymade garments, country’s international textile trade constitutes a mere 3% of the total world textile trade.  Several mills have opted for modernization and expansion and are going in for export-oriented units (EOUs) focused on   production of cotton yarn. It has passed through cyclical oscillations and at present, it is witnessing a recovery after a downturn. 

Of the entire industry volume of about 5 million tonnes, polyester and polyester filament yarn account for about 1.7 million tonnes, and acrylic, nylon, and viscose taken together for 300,000 tonnes. The balance is represented by cotton textiles. A majority - some three fourths - of the textile mills are in the private sector. A few of the units are in the co-operative sector with the public sector (Central and State) accounting for about 15% of the total.

The textile industry is classified into (i) textile mills comprising composite and spinning mills in the organized segment, (ii) small powerloom and handloom units in the decentralized segment, (iii) khadi-based units, (iv)manmade and synthetic fibre and spinning units, v) knitting units, and (vi) made-ups (garments). Besides, the industry has a large number of small units  scattered all over the country  which are engaged in  processing, dyeing and printing of yarn, fabrics and  for conversion. The processing units include sizing, desizing, kiering, bleaching, mercerizing, dyeing, printing and finishing.

The country’s per capita consumption of woven cotton fabrics is estimated at around 16.5 meters. This has remained almost constant for quite some time with the increased production absorbed by the expansion in population. Yarn is produced by the mills in the organized segment but is consumed by powerloom and handloom segments as well.  The production of cotton yarn is divided into three categories, namely, coarse counts below 20s, medium counts between 20s and 40s, and fine counts above 40s. The average count spun has increased from about 25 in early 1960s to about 34 in 1990s. This indicates a change in product-mix in favour of finer textiles and high value items.

The pattern of production of cloth in the textile industry is amazingly wide with regard to types of fabrics produced with different mono and mixed materials.

In the conventional ring spinning system, increasing spindle speed beyond a level was technologically difficult and economically non-feasible. The search for an alternative method of yarn manufacture led to the development of three new technologies, namely, rotor open-end, friction and air jet spinning. The spinning limits of the four technologies are 6-12, upto 30, 6-18, and 20-80, respectively.

A major improvement in weaving efficiency has been brought about by developments in spinning technology which has enabled production of yarn of higher quality. A major share of the looms installed in composite mills is now of automatic looms. However, autolooms installed in the decentralized and powerloom segments are small in number. Shuttleless technology, direct wrapping, use of splicing technology, automatic doffing and knotting systems, help to increase mill productivity. Speed of the auto looms or shuttleless looms is 60% higher than that of non-autolooms.

The textile industry has managed to modernise the spinning sector but there is a long way to go on the weaving front. India's power loom sector has over 10,000 shuttleless looms as compared to 150,000 in China. It may be recalled that India today is the third largest producer of cotton, second largest producer of cotton yarn and the largest exporter of cotton yarn in the world. The government has, under its new textile policy set an ambitious export target of $50 billion to be achieved by 2010.

The lead players in the Indian industry include Bombay Dyeing, Arvind Mills, Century Textiles, Coats Viyella, Morarji Gokuldas Spinning, JCT, Hindustan Spinning, etc.

While the Indian textile industry is a premier industry in India with a large domestic market and sizable exports (considering India's export earnings), it is still a small player in the global textile market. The global market is expanding (estimated to grow from $ 309 billion to  $ 856 billion by 2014). India has several positive competitive strengths and can benefit from the global expansion. However, India will have to catch up with modernization by restructuring and upgrading its operations.  It is an imperative and urgent need for the industry to focus on value added products. With the end of the Multi-fibre Agreement at the end of 2004, the potential is unlimited, if only the industry gets fully geared up to adopt global standards.

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Sulphur Black Dye

Sulfur dyes are the most commonly used dyes manufactured for cotton in terms of volume. They are cheap, generally have good wash-fastness, and are easy to apply. Sulfur dyes are predominantly black, brown, and dark blue. Red sulfur dyes are unknown, although a pink or lighter scarlet color is available. Sulfur dye is generally heated sulfur or sodium sulfide together with certain aromatic amines, amino phenols and other organic compounds, namely vulcanization. In dyeing, sulfur dye needs to be dissolved in a sodium sulfide solution or alkaline hydrosulfite solution to reduce to its hidden color, and then absorbed and oxidized by fiber to show color. • Sulfur dyes are commonly used for black, blue, brown, khaki and green colors. • Sulfur dyes are applied to cellulosic fibers and blends of cellulosics with polyester, nylon and acrylics. • Sulfur dyes can be applied with little difficulty and with excellent results at a relatively low cost. Sulfur dyes are high molecular weight compounds that are obtained from the reaction of sulfur or sulfides with phenols and amines. There are many colorants available in the market that contain sulfur however, only those dyes that are soluble in water after reacting with sodium sulphide in alkaline conditions are known to be sulfur dyes. Sulphur Black dye is available in powder, granules and liquid form, having high degree of properties than other cotton dyes available in market. Good color fastness properties such as light fastness, wash fastness and cost effectiveness makes Sulphur black an important class of dye. This dye can be applied on garment, fabric by exhaust, semi continuous or continuous dyeing methods.
Plant capacity: -Plant & machinery: -
Working capital: -T.C.I: -
Return: 1.00%Break even: N/A
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Geotextiles for Road Construction

Geotextiles were used in roadway construction to stabilise roadways and their edges. These early geotextiles were made of natural fibres, fabrics or vegetation mixed with soil to improve road quality, particularly when roads were made on unstable soil. Recently have geotextiles been used and evaluated for modern road construction. Geotextiles today are highly developed products that must comply with numerous standards. Geotextiles should fulfill certain requirements like it must permit material exchange between air and soil without which plant growth is impossible, it must be penetrable by roots etc. and it must allow rain water to penetrate the soil from outside and also excess water to drain out of the earth without erosion of the soil. Geotextiles market in India is forecasted to grow at CAGR 12% during 2016 - 2025. Ongoing and upcoming highway projects under green highway mission by Ministry of Road Transport and Highway (MoRTH), coupled with increasing investments to improve and expand road and railway networks across the country are expected to fuel demand for geotextiles in India through 2026. Railway is one of the fastest emerging application areas for geotextiles in India, as upcoming metro rail, bullet train and high-speed train projects in the country are expected to fuel geotextile demand during 2017-2026. Other application areas for geotextiles include erosion control, drainage, etc. Few Indian major players are as under: • Maccaferri Environmental Solutions Pvt. Ltd. • Parry Enterprises India Ltd. • Skaps Industries India Pvt. Ltd. • Strata Geosystems (India) Pvt. Ltd. • Techfab (India) Inds. Ltd. • Terram Geosynthetics Pvt. Ltd.
Plant capacity: 4000 Kgs per dayPlant & machinery: 339 Lakh
Working capital: -T.C.I: Cost of Project :771 Lakh
Return: 28.00%Break even: 58.00%
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Production of Urea Formaldehyde UF85

Production of Urea Formaldehyde UF85. Start Own Industry of Urea Formaldehyde. UFC-85 is a viscous liquid containing 60% formaldehyde, 25% urea and balance water. Formaldehyde is first produced by the reaction of methanol with air. This is then absorbed in urea solution to form UFC-85. Urea formaldehyde is the very common chemical and is mostly used because of its chemical properties. Examples are textiles, paper, foundry sand molds, wrinkle resistant fabrics, cotton blends, rayon, corduroy, etc. also used to glue wood together. Urea-formaldehyde (UF), also known as urea-methanal, so named for its common synthesis pathway and overall structure, is a non-transparent thermosetting resin or polymer. It is produced from urea and formaldehyde. Urea–formaldehyde (UF) resins are the most important type of thermosetting polymers and consist of linear or branched oligomers as well as polymers with some amounts of monomers. They are formed as a sequence of the following reactions of urea and formaldehyde. Urea-formaldehyde concentrate is a clear, viscous liquid consisting of formaldehyde, urea, and a small amount of water. It provides the highest concentration of urea formaldehyde commercially available in an easy-to-use form in several industries. It is an intermediate chemical used for many other derivatives based on Urea Formaldehyde solution. It is also known as TMU (Tetra Methylol Urea) and Form urea. Its long strong time, high solid content, proper fluidity, low water content and clearness, makes it an excellent intermediate compound for chemical/industrial purposes. Urea-formaldehyde (UF) resin, one of the most important formaldehyde resin adhesives is a polymeric condensation product of formaldehyde with urea, and being widely used for the manufacture of wood-based composite panels, such as plywood, particleboard, and fiberboard. In spite of its benefits such as fast curing, good performance in the panels (colorless), and lower cost; formaldehyde emission (FE) originated from either UF resin itself or composite products bonded by UF resins is considered a critical drawback as it affects human health particularly in indoor environment. Uses ? Conditioner/anticaking agent for urea fertilizer ? Urea formaldehyde liquid resins ? UF powdered resins ? UF molding compound materials ? Permanent press resins for Textiles ? Protective coatings formulations from Alkyd resins Urea formaldehyde is the very common chemical and is mostly used because of its chemical properties. Examples are textiles, paper, foundry sand molds, wrinkle resistant fabrics, cotton blends, rayon, corduroy, etc. also used to glue wood together. Urea formaldehyde is mostly used when producing electrical appliances casing also desk lamps. It is widely chosen as an adhesive because of its property of high reactivity wonderful performance and low price. It is a chemical combination of urea and formaldehyde and is not poisonous in nature. The Examples of amino resins include tires from automobile industry in order to improve the bonding of rubber to tire cord, paper for improving tear strength, molding electrical devices, molding jar caps, etc. Urea formaldehyde is also used in agricultural field as a source of nitrogen fertilizer and its rate of decomposition is into CO2 and NH3 and is determined by the action of microbes found naturally in soils. Market Outlook Urea formaldehyde resin (UFR) is non-transparent thermosetting synthetic resin derived from a chemical mixture of urea and formaldehyde. It is mainly consumed as an adhesive for bonding construction and building materials. Globally, development of efficient and advanced technology, rising demand for good quality and economically viable adhesives and resins, flourishing automotive industry, growing electrical appliances, and advantageous properties of urea formaldehyde such as, high tensile strength, flexural modulus and scratch resistant are the prime growth drivers of the urea formaldehyde market. Three different polymer composites of epoxy resins are being synthesized which are modified by urea formaldehyde .Some of its end use applications are plywood, medium density fiberboard, and coatings. Paper, textile, corduroy, rayon are among various industries that requires urea formaldehyde formed adhesives in their operations. Increase in adoption of urea formaldehyde for application in new industrial verticals, and emerging economies such as China, India and others, will create new opportunities for the urea formaldehyde market. Growth in the automotive industry and increasing demand for electrical and electronics products are driving the global market for flat glass. However, the harmful and toxic effects of formaldehyde resins act as a roadblock to the market growth. The demand for good quality and economically viable adhesives and resins is expected to fuel the market of urea formaldehyde. The urea formaldehyde resin market can be segmented into automobiles, electrical appliance, home appliances (furniture), agriculture, and others. Adhesives are used to glue wood together in industries that deal in textile, paper, foundry sand molds wrinkle resistant fabrics, cotton blends, rayon, corduroy, etc. Urea formaldehyde resin glues are used in the aircraft industry for gluing plywood and wooden aircraft structures. It is also primarily used in electrical appliances for casing. Urea formaldehyde resin is used in agricultural field as a source of nitrogen fertilizer to increase the productivity of crops. Formaldehyde and its resins are used in various building construction materials such as pressed wood products. Urea formaldehyde is used as an adhesive in these construction materials. It is mixed while constructing home walls, which acts as an insulating agent. The global construction material market is expected grow. This growth is witnessed due to the growing government expenditure on infrastructure and expansion of commercial and real estate market. Therefore, as the demand for construction material is growing in the global market. Asia Pacific is expected to contribute to formaldehyde market growth with its emerging construction and automotive markets. Other regions such as Europe and Latin America are expected to witness steady demand growth. Urea formaldehyde resin is a non-transparent, cross-linked thermoset resin or plastic obtained by chemical combination of urea and formaldehyde. It offers properties such as high tensile strength, flexural modulus, scratch resistance, high heat distortion temperature, low water absorption, mold shrinkage, high surface hardness, elongation at break, and volume resistance urea formaldehyde resins are used as adhesives in various end-use industries. The global Urea Formaldehyde market was valued at 8390 million US$ in 2018 and will reach 12800 million US$ by the end of 2025, growing at a CAGR of 5.4% during 2019-2025. Key Players The DOW Chemical Company, Ashland Inc, DuPont, Kronospan Ltd, Advachem SA, Metafrax, Togliattiazot, Advachem, Shchekinoazot, Hexion, Foremark, Fars Chemical, Georgia-Pacific, OFCC, Sprea Misr, Polisan Kimya, KARPATSMOLY, Jilin Forest, Jam Pars Formalin, Shreenathji Rasayan Tags #Urea_Formaldehyde_Uf85_in_Project_Reports_&_Profiles, #Liquid_Urea_Formaldehyde_Resin_Manufacturing_Industry, #Project_Report_on_Urea_Formaldehyde_Powder_Amp_Melamine, #Urea_project_report_pdf, #urea_plant_Industrial_Report_on_Urea_Production, #Phenol_Formaldehyde_Resins, #Urea_Formaldehyde_Resin_Powder, #Ure_Formaldehyde_(UF_85)_plant, #Melamine_Powder_Plant, #Adhesives_Industrial_Adhesive_Sealants_Glues, Ammonia-Urea Plant, Complete Project List - Niir Project Consultancy Services, urea formaldehyde glue, Urea formaldehyde glue manufacturing process, large capacity resin manufacturing plant, Urea formaldehyde manufacturing process, Urea Formaldehyde Concentrate, Production of urea-formaldehyde concentrates, Urea Formaldehyde UF85 - Entrepreneurindia.co, Urea-formaldehyde resin, Georgia-Pacific Chemicals Formaldehyde, urea formaldehyde resin preparation reaction, urea formaldehyde reaction, how to make urea formaldehyde resin, urea formaldehyde resin reaction mechanism, urea formaldehyde advantages, urea formaldehyde formula, urea formaldehyde density, preparation of urea formaldehyde resin practical, How to Start Urea Formaldehyde UF85 Processing Industry in India, Urea Formaldehyde UF85 Processing Industry in India, Most Profitable Urea Formaldehyde UF85 Processing Business Ideas, Urea Formaldehyde UF85 Processing & Urea Formaldehyde UF85 Based Profitable Projects, Urea Formaldehyde UF85 Processing Projects, Small Scale Urea Formaldehyde UF85 Processing Projects, Starting a Urea Formaldehyde UF85 Processing Business, How to Start a Urea Formaldehyde UF85 Production Business, Urea Formaldehyde UF85 Based Small Scale Industries Projects, new small scale ideas in Urea Formaldehyde UF85 processing industry
Plant capacity: -Plant & machinery: -
Working capital: -T.C.I: -
Return: 1.00%Break even: N/A
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Geotextiles (for Road Construction) Manufacturing Plant.

Geotextiles (for Road Construction) Manufacturing Plant. Production of Geotextiles. Opportunities in Technical Textiles Sector A geotextile is any permeable textile material used with foundation, soil, rock, earth, etc. that is an integral part of a constructed, structure or system. Geotextiles were used in roadway construction in the days of the Pharaohs to stabilize roadways and their edges. These early geotextiles were made of natural fibers, fabrics or vegetation mixed with soil to improve road quality, particularly when roads were made on unstable soil. Geotextiles are large sheets that save our earth soil in rainy days & binds strongly. It is mostly used for filtration and separation in the road constructions. It protects from migration of small gravels & sand aggregates. Geotextiles are thin & strong membrane fabric which is used to reinforce soil & prevent from damage. It improve & stability and decreases the process of wind & water erosion. It helps to prevent the erosion of soil but allows the water to drain off. A geotextiles made from synthetic or natural fibers associated with soil thin pieces. It improves soil characteristics such as Friction or movement restraint, Support of loads and Changes in bearing failure plane. When a geotextile is between two different soil materials, the function of separation plays an important role. The geotextile will separate dissimilar materials so the required soil characteristics can be obtained. The main purpose of this type of geotextile is that when water gets into the soil strata, the geotextile will prevent soils from mixing. For example, in road construction, you might want to keep fine sub-grade aggregate separate from the coarse aggregates of the bottom layer. The drainage characteristics will be kept intact, preventing the fine aggregate from filling the voids between the larger aggregate. These types of geotextiles have a special thickness and permeability characteristics to prevent soil contamination and allow water to flow through without damaging the strength and structural capacity of the road. Uses ? Unpaved and paved roads in airport runways ? Landfills and stone base courses ? Sidewalks and sand drainage layers ? Parking lots and curb areas ? Green areas and recreational facilities ? Retaining wall structures ? Duct banks and pipe trenches Geotextiles are commonly used to improve soils over which roads, embankments, pipelines, and earth retaining structures are built. There are several types of geotextile material, including open-mesh, warp-knitted, and closed fabric or non-woven textiles. Different geotextile materials are specified for various characteristics, such as separation, filtration, drainage, reinforcement, sealing, and protection. Market Outlook Driving the demand for geotextiles in the country. Increasing level of awareness among the people in India coupled with growing government support for the development of the country's geotextiles industry is driving the India geotextiles market. Additionally stringent government policies & regulations on the use of geotextiles and increasing investments in road construction projects are some of the other major factors driving the geotextiles market in the country. High penetration of unorganized manufacturing units or companies in India as well as lack of significant technical expertise in the country pose a threat to the growth of geotextiles market in India. Market in India is expected to witness strong growth over the next nine years owing to increasing awareness among the people regarding the benefits for geotextiles, which is has resulted in increased application in construction and transport projects in place of concrete and asphalt. Significant government support on development of geotextiles market in India and strong growth opportunities is also propelling the demand for geotextiles in the country. Additionally increasing infrastructure projects, increasing urbanization along with growing population are some the factors fueling the geotextiles market in the country. Global demand for geosynthetics is expected to increase dramatically over the next few years with geotextiles seeing the greatest improvement. India as one of the emerging markets with China and Russia, and with large-scale infrastructures in the pipeline, is expected to see one of the greatest developments in this field. The international symposium on geotextiles in India predicted the increased use of geotextiles could be in the region of 15% a year. Yet, within India, there are still specifications to be approved and awareness to be raised before geotextile products can meet their full predicted potential. In India 100% Foreign Direct Investment (FDI) in the construction sector has helped the construction industry to grow, and it is expected to grow at a high rate in tandem with the increasing population during the forecast period. Other projects like "Housing for All by 2022" and smart cities taken up by the government, further fuel the infrastructure activities in India. In Indonesia, the government had planned to invest USD 22 billion in 2016 and about USD 450 billion till 2020 Geotextiles have gained immense popularity in the industry on account of their functional and performance advantage over other materials. Increasing demand for these products owing to growing population, rising industrialization, and rapid urbanization have amplified the growth in the emerging markets, resulting in a marked increase in the adoption of geotextile. Geotextiles Market size was over USD 4,195 million in 2016 and industry expects consumption at over 9,045 million square meters by 2024. These products provide superior tensile strength and hydro-filtration properties which enables filtration of particles and draining water coupled with soil enforcement, favoring the industry growth. Woven products reduce the need for expensive soil remediation steps owing to their ability to provide stabilization during construction of embankments over soft soils and steepened slopes. These products improve longevity, performance of the structure and effectively reduce environmental impact which is likely to fuel the product demand. The growing usage of geotextiles in the construction industry, increasing usage of geotextiles in mining activities, and stringent regulatory framework for environmental protection. Susceptibility of geotextiles to blockage is expected to hinder the growth of the market. Rising awareness about water conservation in the manufacturing sector is likely to act as an opportunity in the future. Concrete geotextiles are flexible, textile-like polymer fabrics of controlled permeability which are widely used in the construction of roads, drains, and harbor works breakwaters and for land reclamation and numerous other civil engineering purposes. Nonwoven geotextiles are widely used in ditches, around pipes, underneath drains, or in other areas dealing with high levels of subsurface drainage or site runoff. The global infrastructure investment has largely dominated by two sectors electricity and roads. The government of the following the real benefits of using geotextiles in terms of road lifespan, which could be increased to over 20 years. Key Players Garware Wall Ropes Ltd, TechFab India Industries Ltd, Maccaferri Environmental Solutions Pvt. Ltd, Terram Geosynthetics Pvt. Ltd, Hrishikesh Industrial Fabrics Pvt. Ltd, Jeevan Group, Hi-Tech Geosynthetics Pvt. Ltd. SKAPS Industries, TYPAR (Polymer Group, Inc.), Fibertex Nonwovens A/S, Low & Bona, Koninklijke Ten Cate bv, Maccaferri, GSE Environmental, NAUE GmbH & Co. KG, Propex Operating Company LLC, Tags #Geotextiles_For_Road_Construction_niir_project, #Geotextiles_in_Road_Construction_Maintenance, #geotextile_used_in_road_construction_in_India, #use_of_geotextiles_in_road_construction_pdf, #geotextile_project_report, #geotextiles_in_road_construction_ppt, #geotextile_in_road_construction, #geotextiles_report_geotextile_in_road_pavement, #Presentation_on_Usage_of_Geosynthetics_for_Road_construction, #Geotextiles_For_Road_And_Construction_Manufacturing_Plant,_(PDF) Application of Coir Geotextile for Road Construction, jute and jute geotextiles, Application of Jute Geotextile in Civil Engineering, Geotextile Market Size & Share, Geotextile For Rail And Road Construction, Usage of Woven Geo-Textiles in the Construction, Road Stabilization Fabrics, The concept of geotextiles, Geotextiles Market Report, China Road Construction Geotextile Fabric, Functions & applications of geotextiles, India Geotextiles Market Size, the benefits of using geotextiles in road construction, Geotextiles Market and product information, Using Geotextiles on Unpaved Low Volume Roads, Jute Geotextiles, Synthetic Geotextiles, Importance of Geotextiles in Road Constructions & types, Geotextiles – Products, Types of Geotextiles - Functions and Uses in Construction, Geotextiles Market Global Industry Analysis, introduction to geosynthetics, Optimal engineered woven geotextiles, Use geotextiles and enhance road, Use jute geo-textile in road construction, Geosynthetics and Geotextiles, Geosynthetics in road construction, Geo-synthetics and their use in Road Construction, Geosynthetics Manufacturers, Woven & Non-woven Geotextile Fabric, Application of Geo-Textiles in Road Construction, Startup ideas, Project for startups, Startup project plan, Business start-up, Business Plan for a Startup Business, Great Opportunity for Startup, Road Construction/Reconstruction (PDF), How to Start Geotextiles for Road Construction Processing Industry in India, Geotextiles for Road Construction Processing Industry in India, Most Profitable Geotextiles for Road Construction Processing Business Ideas, Geotextiles for Road Construction Processing & Geotextiles for Road Construction Based Profitable Projects, Geotextiles for Road Construction Processing Projects, Small Scale Geotextiles for Road Construction Processing Projects, Starting a Geotextiles for Road Construction Processing Business, How to Start a Geotextiles for Road Construction Production Business, Geotextiles for Road Construction Based Small Scale Industries Projects, new small scale ideas in Geotextiles for Road Construction processing industry, Process technology books, Business consultancy, Business consultant, Project identification and selection, Preparation of Project Profiles, Startup, Business guidance, Business guidance to clients,
Plant capacity: -Plant & machinery: -
Working capital: -T.C.I: -
Return: 1.00%Break even: N/A
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Bamboo Fabric

Bamboo fabric is similar to the softness of silk. Since the fibres are without chemical treatment, they are naturally smoother and rounder with no sharp spurs to irritate the skin, making bamboo fabric hypoallergenic and perfect for those who experience allergic reactions to other natural fibres such as wool or hemp. On that same note, bamboo is also antibacterial and anti fungal. This is because bamboo possesses an anti-bacteria and bacteriostatic bio-agent called "Bamboo Kun", allowing it to naturally flourish and grow in the wild without the use of pesticides or fertilizers. This beneficial quality of the plant remains in its textile form, killing all bacteria keeping the wearer feeling fresher and odour free for longer, making the garment healthier and more hygienic. As bamboo fabric is gaining popularity in the fashion industry, there will naturally be an increase in growth and demand for more bamboo plants. This could ultimately lead to an increased amount of photosynthesis and result in another alternative to combating greenhouse gases. India’s textiles sector is one of the oldest industries in Indian economy dating back several centuries. India’s textile and apparel exports stood at US$ 38.70 billion in FY19 and is expected to increase to US$ 82.00 billion by 2021 from US$ 22.95 billion in FY20 (up to November 2019). The Indian textiles industry is extremely varied, with the hand-spun and hand-woven textiles sectors at one end of the spectrum, while the capital-intensive sophisticated mills sector at the other end of the spectrum. The decentralized power looms/ hosiery and knitting sector form the largest component of the textiles sector. The close linkage of the textile industry to agriculture (for raw materials such as cotton) and the ancient culture and traditions of the country in terms of textiles make the Indian textiles sector unique in comparison to the industries of other countries. The Indian textile industry has the capacity to produce a wide variety of products suitable to different market segments, both within India and across the world. The Government of India announced a Special Package to boost exports by US$ 31 billion, create one crore job opportunity and attract investments worth Rs 80,000 crore (US$ 11.93 billion) during 2018-2020. As of August 2018, it generated additional investments worth Rs 25,345 crore (US$ 3.78 billion) and exports worth Rs 57.28 billion (US$ 854.42 million). The Government of India has taken several measures including Amended Technology Up-gradation Fund Scheme (A-TUFS), scheme is estimated to create employment for 35 lakh people and enable investments worth Rs 95,000 crore (US$ 14.17 billion) by 2022.
Plant capacity: Bamboo Fabric 160 gsm: 50,000 Meters / DayPlant & machinery: Rs 87 lakhs
Working capital: -T.C.I: Cost of Project: Rs 540 lakhs
Return: 30.00%Break even: 57.00%
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Weaving of Fiberglass Fabric for Composites of Domestic as well as Export Markets (using e Class Imported Yarns)

Fiberglass is a popular material that is extremely versatile and is used in many aspects of our everyday lives. Next time you get on a plane or go down a waterslide or turn on the television you will be more knowledgeable about the construction as well as the amazing contributions of fiberglass. Highly flexible material it is used in various household products and industries. Some common places you can find fiberglass are air-craft, windows, roofing, boats and bathtubs. The implementation of fiberglass helped the boat industry tremendously due to the cost effectiveness of fiberglass materials. These positives surrounding fiberglass are also found in the cooling tower industry. Cooling towers tend to be moist areas that need protection from rust and corrosion. This versatile product is also used as screening to mark off dangerous areas. Fiberglass is a great material when it comes to making aviation equipment and ducts. Engine cowlings, bulkheads, storage bins and ground handling equipment all include fiberglass during their construction. Circuit board manufactures are also constructed with fiberglass as well as televisions, radios, computer and cell phones. Fiberglass is used to make a variety of everyday items, such as doors, swimming pools, surfboards, sporting equipment, and automobile bumpers, to name a few. Fiberglass and glass fibers are often combined with carbon, aramid, and other fibers to make specialty laminates or moldable fabrics for canoes, kayaks, and other high-strength, lightweight applications. The light yet durable nature of fiberglass also makes it ideal for more delicate applications, such as circuit boards. Plus, the excellent cost-performance relationship of these textiles makes them a natural choice for a wide range of applications. This high temperature insulation material makes for a great thermal barrier, proving its value and versatility. Fiberglass is widely implemented as a composite in jet engines and aircraft interiors as well as a solution for reducing aircraft weight. The light yet durable nature of fiberglass also makes it ideal for more delicate applications, such as circuit boards. Plus, the excellent cost-performance relationship of these textiles makes them a natural choice for a wide range of applications. The global fiberglass market is projected to grow from USD 11.5 billion in 2020 to USD 14.3 billion by 2025, at a CAGR of 4.5% from 2020 to 2025. As a whole any entrepreneur can venture in this project without risk and earn profit. Few Indian major players • Everlast Composites Pvt. Ltd. • Goa Glass Fibre Ltd. • Jushi India Pvt. Ltd. • Magnus Composites Synergies Pvt. Ltd. • U P Twiga Fiberglass Ltd.
Plant capacity: 3,446 Sq. Mts./ DayPlant & machinery: Rs. 793 Lakhs
Working capital: -T.C.I: Cost of Project: Rs. 1162 Lakhs
Return: 23.00%Break even: 44.00%
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Fiberglass Fabric Weaving Unit (For Composites)

Introduction For thermal insulation, an innovative design of fiberglass textile products was developed. The design is the result of extensive research into the construction of plain woven fiberglass textile and the factors that influence it. The selection of glass fibers, the manufacturing mechanism, and the level of insulation control were all highlighted. The new structure of thermal insulation fabrics was achieved using plain weave fabrics, tapes, and meshes methods. The work was expanded to include testing, characterization, and assessment of the various fiberglass textiles obtained in order to explain their performance and confirm the feasibility of the design conceived for the manufacture of these thermal insulation textiles in a variety of industrial applications, including welding, shipyards, refineries, power plants, and chemical plants, among others. Related books:- Plastics And Polymers, Polyester Fibers, Pet & Preform, Medical, Expanded Plastics, Polyurethane, Polyamide, Polyester Fibers, Additives, Colourants And Fillers, Extrusion, Moulding, Mould Designs, Optical Glass, Reinforced, Films, HDPE, Thermoset Uses of Fiberglass Fabric Glass fiber is made by extruding very thin strands of silica-based monofilament into fiberglass material. Glass is an amorphous solid, which means it lacks a crystalline structure in its solid state and instead behaves like a very viscous liquid. Because the thin fibers can easily bend, glass fiber lends itself to woven fabric. Glass fiber fabric has a high tensile strength, dimensional stability, heat and fire resistance, and resistance to a wide range of chemical compounds. Fiberglass fabric can also be used to dissipate heat and has electrical properties that make it suitable for use in electronic components. Related Projects:- TEXTILE BLEACHING, DYEING, SPINNING, WEAVING, PRINTING, FINISHING AND TEXTILE AUXILIARIES PROJECTS Manufacturing Process of Fiberglass Fabric Weaving To form a cloth structure, the weaving machine, or loom, interlaces the warp and filling yarns according to a weave pattern. The warp refers to the yarn system that runs the length of the cloth. On a loom beam, it is delivered to the weaving machine. Ends are a term used to describe warp yarns. Weft or filling refers to the yarns that cross the warp. They are inserted in the cloth by a weft feeder on the new loom generation, allowing for frequent unwinding. Glass product can be woven in almost any weaving pattern. Plain, basket, twill and their derivatives, unidirectional, and leno weaving are the most common patterns used to make meshes. There Are Five Basic Processes That Make Up The Weaving Process: Mechanism 1: The warp is distributed to the loom by the let-off motion. Mechanism 2: The warp yarn is moved up and down according to the weaving pattern by a warp shedding mechanism. Mechanism 3: a filling insertion system places the filling between the openings of the warp yarns (also known as sheds), which is done by the shedding mechanism. Modern picking systems are primarily used to fill glass products: • Air jet • Rapier • Projectiles • Needle (loom for narrow fabrics) Mechanism 4: the filling between the warp yarns is beaten against the cloth in formation by a reed moved by the beat-up motion. Mechanism 5: the filling density is controlled by a fabric take-up, and the fabric is wound onto a tube on the loom or by a separate winding device. Related Videos:- Plastic Products Market Outlook Building and construction, automotive and transportation, wind energy, aerospace and Defence, chemical, and other end-use industries have increased their demand for fiberglass fabric. Because of their comprehensive set of characteristics, such as high tensile strength, dimensional stability, high heat resistance, fire resistance, excellent thermal conductivity, good chemical resistance, and more, fiberglass fabrics are in high demand in a variety of industries. Furthermore, because of its lightweight, electrical, and durable properties, fiberglass fabrics are widely used in electrical and electronics applications, which is expected to boost the fiberglass fabric market during the forecast period. In terms of value, the global fiberglass fabric market is expected to reach USD 13.48 billion by 2022, growing at a CAGR of 7.62 percent between 2017 and 2022. Market Research; - Market Research Report Key Players • Everlast Composites Pvt. Ltd. • Goa Glass Fibre Ltd. • Jushi India Pvt. Ltd. • Magnus Composites Synergies Pvt. Ltd. • U P Twiga Fiberglass Ltd. • SAERTEX GmbH & Co.KG • Saint-Gobain Performance Plastics Corporation • Tah Tong Textile Co., Ltd. • Taiwan Electric Insulator Co., Ltd. • Valutex Reinforcements Inc. #DetailedProjectReport #businessconsultant #BusinessPlan #feasibilityReport #NPCS #entrepreneurindia #startupbusiness #ProjectReport #startup #projectconsultancy #businessopportunity #FiberglassFabric #FiberglassFabricManufacturing #FiberglassFabricProduction #FiberglassFabricMarket #FabricWeaving #Weaving #WeavingIndustry #WeavingFiber #WeavingProduction #FiberManufacturing #FiberProduction #FiberIndustry #FiberMarket #FiberPlant #ManufacturingBusiness #ProductionBusiness
Plant capacity: -Plant & machinery: -
Working capital: -T.C.I: -
Return: 1.00%Break even: N/A
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Rising Demand in Spinning Mill

The textile business relies heavily on spinning. It is a step in the textile production process that involves converting three types of fibre into yarn, then fabrics, which are subsequently finished with bleaching to form textiles. After that, the fabrics are made into garments or other items. Three industrial spinning technologies are available, as well as a handicraft community that uses hand spinning techniques. Spinning is the technique of twisting together pulled out strands of fibres to make yarn, though it is also used to describe the process of drawing out, twisting, and winding onto bobbins. Spinning is the most expensive step in the process of turning cotton fibres into yarn. Currently, ring-spinning frames create over 85% of the world's yarn, which are designed to draught the roving into the proper yarn size, or count, and impart the correct amount of twist. The strength of the yarn is proportional to the amount of twist. The length to length feed ratio might be anywhere between 10 and 50. Roving bobbins are put on holders that allow the roving to pass freely into the ring-spinning frame's drafting roller. The bobbin's spindle spins at a rapid pace, causing the yarn to expand when the twist is applied. The yarn on the bobbins is too short to be used in following processes, therefore it is doffed into "spinning boxes" and transferred to the next step, which could be spooling or winding. The worldwide textile industry was estimated to be worth USD 1000.3 billion in 2020, and it is forecast to increase at a CAGR of 4.4 percent from 2021 to 2028. Over the forecast period, the market is likely to be driven by rising demand for garments from the fashion industry, as well as the rise of e-commerce platforms. The textile industry is based on three main principles: developing, manufacturing, and distributing various flexible materials like yarn and clothes. Knitting, crocheting, weaving, and other methods are commonly employed to produce a wide range of completed and semi-finished goods in the bedding, clothing, apparel, medical, and other accessory industries. In the Indian manufacturing industry, the textile industry is at the top of the food chain. It was anticipated to contribute 14% to industrial output, 4% to GDP, and around 11% to India's export revenues. Furthermore, it employs over 35 million people directly and is the country's second largest employer. Its direct ties to the rural economy, which rely on fibre crops, are also strongly tied to a variety of crafts, including as those involving cotton, wood, and silk, and handlooms, which employ millions of farmers and craftsmen in rural and semi-urban areas. In a global context, the industry accounts for 61 percent of loomage, 22 percent of spindleage, 12 percent of textile fibres and yarn output, and 25 percent of total world cotton yarn trade. Few Indian Major Players 1. Aarti International Ltd. 2. Bhuvaneshwari Textiles Pvt. Ltd. 3. C T Cotton Yarn Ltd. 4. Dumraon Textiles Ltd. 5. Durairaj Mills Ltd. 6. Emmay Logistics (India) Pvt. Ltd. 7. Eurotex Industries & Exports Ltd.
Plant capacity: 30s Combed Cotton Yarn: 20.8 MT Per Day | Cotton Waste Comber Noil: 3.3 MT Per Day | Cotton Waste Carding: 2 MT Per DayPlant & machinery: 59 Cr
Working capital: -T.C.I: Cost of Project: Rs. 82.94 Cr
Return: 26.00%Break even: 45.00%
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Business Plan for Polyester Textured Yarn from Used Pet Bottle

Polyester Texturised Yarn, also known as polyester filament, polyester filaments, or polyester staple fibre, is a tightly woven yarn that has been texturized with finer filament cones. High Tenacity (HT) and High Twist (HT) are two subcategories of polyester texturised yarn (HT). HTY has the most tenacity and twist, while HTY and HTY are well balanced in terms of tenacity and twist. Polyester texturised yarn (also known as PT yarn) is a form of fabric that has the appearance and feel of cotton. It combines the strength and durability of polyester with the warmth, softness, and comfort of cotton, and it may be used for apparel as well as home décor items like bedding, curtains, slipcovers, and cushions. PT yarn is made up of microfibres that are stretched on both sides, resulting in a looped pattern that gives it its textured appearance. Choosing this sort of fabric over natural fabrics has a number of advantages, including cost savings and a greater number of possible combinations when designing clothing or any other project. When it comes to polyester texturised yarn, there are a plethora of possibilities. It can be found in a variety of garments, including socks, cardigans, underwear, and head scarves. It can also be used to make carpets, handbags, and other related items in the textile business. Yarns are spun fibres that are used to make textiles and other yarn-related items. Yarn can be created from nearly any fibre, but it is most usually made from animal hair like sheep's wool, cotton, or synthetic fibres like polyester or nylon. PET (Poly-Ethylene Terephthalate) is a type of plastic that is commonly used nowadays. PET bottles are everywhere in our daily lives–all one has to do is look around to see a PET bottle containing mineral water or soft drink, or being utilised for various purposes. PET bottles have a lot of value after they've been used, and recycled PET (r-PET) can be used in a range of applications. Waste collectors are highly interested in post-consumer PET bottles because of this. Waste collectors pay Rs.20-25/kg for discarded PET bottles. These bottles are purchased by kabadiwallahs, or garbage dealers, who hire individuals to sort, segregate, and sell the bottles to large vendors or recyclers. Discarded PET bottles are collected, sorted, cleaned, shredded, and made into 'washed flakes,' which are then used to make a variety of products, starting with polyester fibre, which is used as filling material for cushions and pillows, and then converted to fabrics for use in clothing, upholstery, and other applications. Polyester Yarn market size is estimated to increase at a CAGR of 7.4% from 2021 to 2025, reaching USD 110580 million by 2025, up from USD 83210 million in the previous research period. Because of its better physical characteristics, cheaper price, adaptability, and recyclability, polyester is the most desired and demanded fibre in the textiles business, providing a unique set of features unmatched by any other natural or synthetic fibre. The textile industry is seeing an increase in demand for both drawn texture yarn and fully drawn yarn. However, due to advancements in post-treatment technology and the reduced cost of fully drawn yarn, it is expected to overtake drawn texture yarn in the next years. Recycling polyester, performance and functional wear fabrics, home textiles, and other applications are included in this area. As the clothing, fashion, and retail industries move toward the development and manufacture of new items, demand for recycled polyester yarn is increasing. The idea of employing recycled polyester in many industries is gaining traction in developed countries around the world. Incorporating recycled polyester Yarn yarns derived from plastic bottles into garment products is becoming more common. Key Players • Agrawal Indotex Ltd. • Ajay Spinners Ltd. • Arisudana Industries Ltd. • Base Industries Ltd. • C I L Nova Petrochemicals Ltd. • Central India Polyesters Ltd.
Plant capacity: 50 MT Per DayPlant & machinery: 19.08 Cr
Working capital: -T.C.I: Cost of Project: 38.44 Cr
Return: 28.00%Break even: 54.00%
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Spinning Mill Business | Most Profitable Textile Spinning Business

Introduction A spinning mill is a textile production facility that turns raw materials like cotton, wool, linen and silk into threads used in weaving textiles. Most spinning mills purchase their cotton from wholesalers and use it to produce yarn for sale. Other spinning mills spin their own raw materials on-site to create fabrics or textile products. A company may have one or more spinning mills that serve as its primary means of fabric production. In addition, large manufacturers may also contract out some of their thread production to smaller spinning mills. Visit this Page for More Information: Start a Business in Textile Processing Industry The Start-Up Procedure for a Spinning Mill A Step-by-Step Guide: Starting a spinning mill from the ground up, no matter how lucrative it may appear, is not easy. If you wish to establish a spinning mill, you must first learn everything there is to know about it. Here's how: First and foremost, establish your business site — obtaining land and developing space with the necessary infrastructure will take a considerable investment. Then build your entire plan around it. Product selection — what kind of product do you want to make? What is the price range? Who are you going to target as your customers? This list may go on and on, but one thing you must do first is create clear goals for yourself. Read Similar Articles: Textile Industry Start small - Don't be intimidated by large numbers or ambitious ambitions at first; start small and gradually increase your success. Feel free to extend your operations once you've established a solid basis for your company. Maintain employee satisfaction — Startups sometimes fail due to a lack of finance, poor management, or poor planning. You don't want your business to suffer as a result of any of these factors, so pay close attention to aspects like employee satisfaction and overall company culture at all stages of development. Related Project Report: Rising Demand in Spinning Mill Always have a contingency plan in place — in business, unexpected events are going to occur, which is why you should always be prepared for them. The greatest way to deal with obstacles is to meet them straight on rather than attempting to avoid them altogether. Be adaptable, robust, and flexible, and keep developing until you find a solution that works for your company. Read our Books Here: Textile Spinning, Processing, Natural Fibers, Natural Dyes, Pigments, Textile Dyes, Pigments, Dye Intermediates, Woollen Spinning, Weaving, Knitting, Dyeing Technology Starting a Spinning Mill Has Its Benefits Owning your own mill provides you with several tax benefits that are not available to people who don’t own and operate their own business. For example, most types of income generated by a spinning mill are considered pass-through income, which means they do not get taxed twice—once at the corporate level and again when they reach your hands. In addition, you can use various tax deductions to offset any taxable profits you make from selling textiles, yarns and rovings. Related Feasibility Study Reports: TEXTILE BLEACHING, DYEING, SPINNING, WEAVING, PRINTING, FINISHING AND TEXTILE AUXILIARIES PROJECTS Depending on how your business is structured, these deductions could include depreciation for property used in production; clothing purchases for employees; and travel expenses related to sales. Income made from selling textiles or yarns is also exempt from Social Security taxes if certain requirements are met. And if you hire employees to work in your textile processing operation, you will be able to claim exemptions for hiring veterans and disabled workers through Work Opportunity Tax Credits (WOTC). Market Outlook The worldwide textile industry was valued at USD 1000.3 billion in 2020, and between 2021 and 2028, it is predicted to increase at a CAGR of 4.4 percent. Over the forecast period, the market is predicted to be driven by rising demand for garments from the fashion industry, as well as the rise of e-commerce platforms. The textile industry is based on three main principles: designing, producing, and distributing flexible materials like yarn and clothes. Knitting, crocheting, weaving, and other methods are commonly employed to make a wide range of completed and semi-finished goods in the bedding, apparel, garment, medicinal, and other accessory sectors. Watch other Informative Videos: Textile Industry The textile industry is at the top of the food chain in India's manufacturing industry. It was expected to contribute 14% to industrial output, 4% to GDP, and around 11% to India's export revenues. In addition, it directly employs over 35 million people, making it the country's second largest employer. It has direct linkages to the rural economy, which is based on fibre crops, as well as a range of crafts, including as those involving cotton, wood, and silk, and handlooms, which employ millions of farmers and craftsmen in rural and semi-urban areas. In a global context, the industry accounts for 61% of loomage, 22% of spindleage, 12% of textile fibres and yarn output, and 25% of total world cotton yarn production. See More Links: Start a Business in Asia Start a Business in Potential Countries for Doing Business Best Industry for Doing Business Business Ideas with Low, Medium & High Investment Looking for Most Demandable Business Ideas for Startups Start a Business in Africa Start a Business in India Start a Business in Middle East Related Videos Related Books Related Projects Related Market Research Reports
Plant capacity: -Plant & machinery: -
Working capital: -T.C.I: -
Return: 1.00%Break even: N/A
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  • One Lac / Lakh / Lakhs is equivalent to one hundred thousand (100,000)
  • One Crore is equivalent to ten million (10,000,000)
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