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Surgical, Medical Plastics, Medical Disposables, Disposable Medical Products used in Hospitals

Plastics remain at the forefront of medical innovations. The Indian market is expanding in all directions as a result of better affordability, greater health consciousness and expanding medical service institutions. With a population of 1.15 billion, India will need to at least 2 million beds in the next 10 years in order to attain a modest target of 2 per 1000 of population. With a total healthcare value of USD 400 billion, the potential for medicare equipment is, indeed large.

According to McKinsey & Co. a leading industrial and management consulting organization, the Indian healthcare sector, including pharmaceutical, diagnostics and hospital services, is expected to more than double its revenues to Rs 2000 billion by 2010. Expenditure on healthcare services, including diagnostics, hospital occupancy and outpatient consulting, the largest component of this spend is expected to grow more than 125% to Rs 1560 billion by 2012 from Rs 690 billion now.

The Health Ministry of the Government of India was planning to have a separate wing to license medical devices under the proposed National Drug Authority. The Indian domestic medicare devices industry is expected to grow from Rs 60 billion to Rs 76.5 billion in four years. The overall market is estimated at Rs 150 billion. A major part of the demand is met through imports. Devices, such as catheters and stents represent nearly two-fifth of the entire range of diagnostic devices and most critical as per international classification.

       Apart from the electronic instruments and major equipment, substantial progress has been registered in the area of a number of medical accessories and consumables. These include disposables - syringes, blood bags, cannulae, IV fluid sets, gloves. In most of these items, while the demand is increasing fast, India is becoming increasingly self-sufficient. Fairly large quantities are also exported.

The market for non-premium equipments, appliances and disposables is, however, dominated by the domestic manufacturers, while foreign suppliers and Indian companies with foreign alliances dominate the high-end hi-tech medical equipment and appliances. Among the leading providers of advanced products are Siemens, GE, Philips Medical Systems, Toshiba, Hitachi and Boston Scientific.

Major players like Siemens, GE, Larsen & Tourbo, Philips Medical Systems, to name only a few, are today making a substantial contribution in the area. Besides the big names, a large number of producers in India belong to the SME (small and medium enterprise) sector. The contribution of the latter is estimated at about two-fifths of the total demand.

There is a large untapped potential in this sector. The fragmentation of production facilities forestalls any worthwhile effort at R&D. This leads to industry's dependence on imported technology. Nonetheless, it is crystal clear that with the fast commercialization process of the sector and upgradation of medical facilities, the potential is sky high.

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Rectified Spirit - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue, Plant Layout

Denatured spirit is the product of manufacture from ethyl alcohol or ethanol. The denatured alcohol are either completely denatured alcohol or specially denatured alcohol. Country liquor has been made from rectified spirit and is available at after double price. It is used in winter, summer and all seasons as a cheap and affordable intoxicant most by low & middle class people. Alcohol is used directly in the manufacture of several compounds such as either ethyl acetate and other esters, acetic acid, acetone, chloral, chloroform and inform. In Indian there are about 89 units engaged in the production of ethyl alcohol with an installed capacity of 5.34 lacs kiloliters per annum. But the production is considerably lower than the demand. The domestic country liquor market mostly accounted for by the unorganized sector, is the largest segment in alcoholic beverages sector. This is market is growing at about seven present annually and is expected to touch 300 million cases by 20/0. A new entrepreneur can confidently venture into this field.
Plant capacity: 4000 Bottles / dayPlant & machinery: 114 Lakhs
Working capital: -T.C.I: 2129 Lakhs
Return: 37.00%Break even: 42.00%
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DISPOSABLE MEDICAL SYRINGES - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue

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Plant capacity: -Plant & machinery: -
Working capital: -T.C.I: -
Return: 37.00%Break even: 45.00%
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MEDICAL DISPOSABLES: Disposable Syringes (Self Destructive) with Needles, Catheters and Mask - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials

Disposable needle is widely used by doctors for injection purpose with the help of syringes. With the increase in population in our country, requirement of medicine and injections has increased. For more strength of people more number of needles is required with syringes. Tablets or capsules also play a great role in the life of human beings but injections are also a must to some extent. the disposable syringes market has now self-destructing or auto-disable (AD) syringe as a safe bet against re-use and spread of HIV, hepatitis and other infections. The national immunization policy has adopted the non-reusable, self-breaking syringes, though many States are yet to follow suit for the curative injections. Disposable surgical caps and mask are used considerably while performing an operation or undergoing surgical measures. Catheters are used for the purpose of passing urine for bed-ridden and emergency patients in hospitals, nursing homes etc. With the development of pharmaceutical industries the use of syringes and disposable needles will also develop. About 70% pharmaceutical industries are in small-scale sector. Disposable syringes are becoming more popular in the medical world due to its lower cost and higher accuracy. Plastic can be used in place of metal without any problem. The procedure is also relatively easy and cheaper. New comer can well venture into this field. Cost Estimation: Capacity : Seamless SS Tubes – 324 MT / Annum Disposable Syringes & Needles – 36,00,000 Nos./Annum Disposable Surgical Masks – 9,00,000 Nos. / Annum Disposable Catheters – 9,00,000 Nos. / Annum
Plant capacity: -Plant & machinery: 147 Lakhs
Working capital: -T.C.I: Cost of Project : 426 Lakhs
Return: 43.00%Break even: 47.00%
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INFUSION SET AND BLOOD TRANSFUSION SET - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities

Infusion therapy is a type of medical treatment in which medication is delivered directly into the body via a blood vessel, the spinal cord, or a muscle. This type of treatment took place on an inpatient basis, with the patient staying in the hospital and being monitored during the course of the treatment. More commonly today, infusion therapy is used when oral therapy is not an option, for a variety of reasons ranging from swallowing disorders, which make it difficult for patients to swallow medications and food to the use of medications, which would be destroyed in the stomach and must therefore be delivered directly. This type of therapy is also used in pain management, with patients receiving pain relief through an infusion pump. A blood transfusion is a relatively simple medical procedure during which a patient receives whole blood or one of its parts through an intravenous line. This is a tiny tube that is inserted into a vein using a small needle. A blood transfusion is a medical procedure in which blood is taken from one person and gives to another person. There are many reason for performing a blood transfusion. Blood may be required during surgical operations. Accident victims may need blood to replace the blood that has been last. There is good demand and future scope for infusion and blood transfusion set. So, new entrepreneurs venture into this field will be successful.
Plant capacity: Total 40,000 Sets/Day, 20,000 Infusion Sets/Day, 20,000 Blood Transfusion Sets/DayPlant & machinery: 220 Lakhs
Working capital: -T.C.I: 707 Lakhs
Return: 50.00%Break even: 40.00%
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I.V. CANNULA (Intravenous Cannula) AND BUTTERFLY NEEDLES - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Cost of Project

A Cannula is a tube that can be inserted into the body, often for the delivery or removal of fluid. An intravenous cannula is a flexible tube which when inserted into the body is used either to withdraw fluid or insert medication. Cannula normally comes with a trocar attached which allows puncture of the body to get into the intended spaces. An intravenous (I.V.) cannula is inserted a vein, primarily for the administration of intravenous fluids, obtaining blood samples and administering medicines. An arterial cannula is inserted into an artery, commonly the radial artery, and used during major operation and in critical care areas to measure beat-to-beat blood pressure. The cannula is also used in an emergency procedure to relieve pressure and bloating in cattle due most commonly to their accidentally grazing wilted legume or legume-dominant pastures. They are also a component used in the insertion of the verichip. A butterfly needle or casually a butterfly is named because of the plastic handles attached to the needle resemble butterfly wings. The butterfly needle may have a smaller diameter needle than the usual blood drawing needle, but not necessarily. It is sometimes less awkward for the blood drawer to have the flexible tubing separating the syringe. They are useful in difficult venepuncture because the handles allow much finer control of the needles. They can also be useful for a one off administration of intravenous drugs. The demand of I.V. Cannula and Butterfly needles is increasing rapidly, so there is wide scope for new entrepreneurs.
Plant capacity: Total 60,000 Pcs/Day, 30,000 Pcs./Day (I.V. Cannula), 30,000 Pcs./Day (Butterfly Needles)Plant & machinery: 191 Lakhs
Working capital: -T.C.I: 539 Lakhs
Return: 42.00%Break even: 43.00%
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SURGICAL SUTURES MATERIALS (Surgical Gut, Polyglactin, Polyglycolic Acid, Poliglecaprone, Polydioxanone, Nylon, Polypropylene, Polyester) - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey

General classification of sutures includes natural and synthetic, absorbable and non absorbable and monofilament and multifilament. Natural materials are more traditional and are still used in suturing today. Synthetic materials cause less reaction and the resultant inflammatory reaction around the suture materials is minimized. Absorbable sutures are applicable to a wound that heals quickly and needs minimal temporary support. Their purpose is to alleviate tension on wound edges. The newer synthetic absorbable sutures retain their strength until the absorption process starts. Non-absorbable sutures offer longer mechanical support. The absorbable sutures include the monofilamentous monocryl (poliglecaprone), Maxon (Polyglycolidetrimethylene carbonate), and PDS (Polyglactin) and Dexon (Polyglycolic acid). Nonabsorbable sutures comprise nylon, prolene (Polypropylene), Novafil (Polybuster), PTFE (Polytetra fluoroethylene), steel and polyester. Nylon and steel sutures can be monofilaments or multifilaments. Prolene, Novafil and PTFE are monofilaments. Braided sutures are typically more pliable than monofilament and exhibit better knot security when the same type of knot is used. Their major advantage is that they exhibit less tissue drag, a characteristic that is especially important for cardiovasculary ophthalmic and neurological surgeries. A recent source in the literature lists eight objective and three subjective parameters for suture selection based on criteria such as tensile strength, strength retention, knot security, tissue drag, infection potential and case of tying. So, there is good future prospect for this industry and new entrepreneur enter in this project will be successful.
Plant capacity: 12000 PCS/dayPlant & machinery: 856 Lakhs
Working capital: -T.C.I: 1673 Lakhs
Return: 42.00%Break even: 38.00%
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SURGICAL DISPOSABLE MANUFACTURING UNIT(Surgeon Gowns, Patient Gowns, Bed Sheets, Drapes, Surgeon Caps and Sheets Different Type)

Surgical gowns are worn by doctors and nurses in the operating theater to address a dual function of preventing transfer of microorganisms and body fluids from the operating staff to the patient, and also from patient to staff. Many of the performance requirements for surgical gowns are well documented. Surgical gowns must repel diseases and infections yet provide adequate freedom to move. They must allow necessary mobility without rubbing and chafing, and must resist tearing and linting. They must fit closely but not restrict movement. Since there is generally excess fabric, the gowns must withstand constant pulls on the fabric during routine movements. A surgical drape is a covering made of a disposable non-woven material and is used to cover the area of a patient. A drape usually has a fenestration to allow the surgeon to perform the operation. It comes in various sizes depending on the type of operation for which it is used. Drapes also vary from hospital to hospital. A surgical gown or drape is made to the user’s specifications. Therefore, the amount of the subject fabric or other impervious or water repellent fabric used in a gown or drape varies for each tender, depending on the specification required. The Healthcare Industry is the key drives for demand of surgical disposable fabrics due to increase in medical facilities & increase in number of healthcare units. The government of India has further released the clinical establishment Act to make sure that fair & quality health services are provided to all concerned. A rise in healthcare unit will automatically triggers the services of doctors, nurses & a good infrastructure facility which in turn good infrastructure will caters to the requirement of surgical disposable fabrics market. In India, the surgical disposable fabrics are one of the most promising sectors to be ventured in the near future. It will definitely show an impressive growth over the year to cater to a large population ensuring fair & quality health services to all incoming patients. Cost Estimation: Capacity: Surgeon Gowns 15000 Nos/Annum Patient Gowns 150000 Nos/Annum Bed Sheets 150000 Nos/Annum Drapes 600000 Nos/Annum Surgeon Caps 900000 Nos/Annum Sheets Different Type 150000 Nos/Annum
Plant capacity: -Plant & machinery: 63 Lakhs
Working capital: -T.C.I: Cost of Project : 239 Lakhs
Return: 15.00%Break even: 74.00%
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DISPOSABLE PLASTIC SYRINGES - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue

Disposable needle is widely used by doctors for injection purpose with the help of syringes. With the increase in population in our country, requirement of medicine and injections has increased. For more strength of people more number of needles is required with syringes. Tablets or capsules also play a great role in the life of human beings but injections are also a must to some extent. The disposable syringes market has now self-destructing or auto-disable (AD) syringe as a safe bet against re-use and spread of HIV, hepatitis and other infections. The national immunization policy has adopted the non-reusable, self-breaking syringes, though many States are yet to follow suit for the curative injections. Disposable surgical caps and mask are used considerably while performing an operation or undergoing surgical measures. Catheters are used for the purpose of passing urine for bed-ridden and emergency patients in hospitals, nursing homes etc. With the development of pharmaceutical industries the use of syringes and disposable needles will also develop. About 70% pharmaceutical industries are in small-scale sector. Disposable syringes are becoming more popular in the medical world due to its lower cost and higher accuracy. Plastic can be used in place of metal without any problem. The procedure is also relatively easy and cheaper. New comer can well venture into this field. There is a good scope in this sector. In the Indian single uses syringes market, which is nearly 1.5 bn units strong, Hindustan Syringes and Medical Devices (HMD) enjoys a 65% market share. Imports constitute 10% of this market. In the single use needles market, HMD has a 70% market share, followed by imported brands with a 25% market share. The size of the local needles market is 2.5 bn units per annum. Dispovan is the dominant brand in India, and it has been able to maintain and increase its market share in face of stiff competition from multinational and domestic challengers. Few Indian Major Players are as under: Albert David Ltd. Disposable Medi-Aids Ltd. H L L Lifecare Ltd. Hindustan Syringes & Medical Devices Ltd. Iscon Surgicals Ltd. La Medical Devices Ltd. Lifeline Injects Ltd. Lifelong Meditech Ltd. Nirma Ltd. Raaj Medisafe India Ltd. Sangam Health Care Products Ltd. Surgiplast Ltd. Transmedica (India) Ltd.
Plant capacity: -Plant & machinery: -
Working capital: -T.C.I: -
Return: 44.00%Break even: 45.00%
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DISPOSABLE PLASTIC SYRINGES WITH NEEDLES - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities

Disposable syringes are a great innovation in the field of medical equipment. They are used for intramuscular and intravenous injections and are disposed off immediately after usage. The major advantages of using plastic disposable syringes are that no infection is transmitted since the injection is disposed off immediately after use. The open end of the syringe may be fitted with a hypodermic needle, a nozzle, or tubing to help direct the flow into and out of the barrel or cylindrical tube. Disposable needles are becoming more popular in the medical world due to its lower cost and higher accuracy. Plastic can be used in place of metal without any problem. The procedure is also relatively easy and cheaper. Only one disadvantage is that there is not so much heat resistance as compared to hypodermic needle. Even then the disposable needle has widely replaced hypodermic needle because of lower cost, easy compatibility and higher sterilization. Disposable needle is widely used by doctors for injection purpose with the help of syringes. With the increase in population in our country, requirement of medicine and injections has increased. Plastic syringes are typically manufactured by a process called injection molding. The machines used are called injection molding machines. These machines inject liquefied plastic into a mold which is the shape of a syringe. When the plastic cools, it forms a syringe. For quick relief, needles are used by surgeons, dental surgeons, Veterinary Surgeons and by the breeders in the poultry farm, where the farm birds are periodically injected against epidemics. During epidemics, for better control, disposable needles are of much use. Veterinary Surgeons and doctors find it more useful to use needles. With the development of pharmaceutical industries the use of syringes and disposable needles will also develop. About 70% pharmaceutical industries are in small-scale sector. The output of small-scale sector covers a wide spectrum, anti T.B. drugs, antidysentery drugs, unit rhenemsties, haematirines, hormonal preparations, tranquilizers, analagesties and anti-Ryrities. According to McKinsey & Co. a leading industrial and management consulting organization, the Indian healthcare sector, including pharmaceutical, diagnostics and hospital services, is expected to more than double its revenues to Rs 2000 billion by 2010. Expenditure on healthcare services, including diagnostics, hospital occupancy and outpatient consulting, the largest component of this spend is expected to grow more than 125% to Rs 1560 billion by 2012 from Rs 690 billion now. Now production is very low according to demand will be raised. On that basis it can be concluded that there is a good scope for few new entrepreneurs. Few Major players are as under: Albert David Ltd. Kolkata Disposable Medi-Aids Ltd. Chennai H L L Lifecare Ltd. Thiruvananthapuram Hindustan Syringes & Medical Devices Ltd. Central Delhi Iscon Surgicals Ltd. Jodhpur La Medical Devices Ltd. Faridabad Lifeline Injects Ltd. Mahendragarh Lifelong Meditech Ltd. Gurgaon Nirma Ltd. Ahmadabad Raaj Medisafe India Ltd. Dhar Sangam Health Care Products Ltd. Hyderabad Surgiplast Ltd. Gandhinagar Transmedica (India) Ltd. Chennai
Plant capacity: 120 Lakhs/ AnnumPlant & machinery: 90 Lakhs
Working capital: -T.C.I: Cost of Project : 253 Lakhs
Return: 42.00%Break even: 48.00%
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BLOOD BAGS - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue, Plant Economics

Blood bag is a disposable bio-medical device used for collection, storage, transportation and transfusion of human blood and blood components. The system consist of a single or multiple bag connected with tubing’s, needle, needle cover, clamp etc. The Blood Bags are made of plastic-material, which are compatible with blood. Plasticized-PVC blood bags have been used since the 1950s for the collection of whole blood, the processing of this into plasma, platelets etc., and storage. The phthalate plasticizers, when fed in large quantities to rats, can cause cancer. This does not prove that the storage of whole blood in plasticized PVC bags is a health risk. However, there has been a search for alternative polymers for blood bags. Blood Bags can successfully replace the use of glass bottles for collection storage, transportation and transfusion of blood and blood components since bottles require exhaustive cleaning, rinsing and autoclaving procedures and there are chances of breakage at any stage. Further, use of disposable bags eliminates the possibility of any contamination. In recent times, Blood Bags have become a conspicuous item and a dire need of hospitals and nursing homes to meet blood - infusion emergencies. Blood Bags are most ostensibly serving the medical field in crucial hour. As the number of hospital, nursing home & etc are increasing, the demand for the blood bags, too, is increasing tremendously. Technologies advances achieved by medicare in the recent years have been historic. The Indian scenario has not remained immune to these changes. While IT (information technology) has come to the aid of the breakthroughs, the progress recorded in the medicare area is as impressive as it is in the IT sector itself. The changes are in both, form and content, as well as quantitative and qualitative. These have pervaded almost all specialities, from diagnostics to physiotherapy, from cardiology to oncology, from non-invasive surgery to transplants. In India, the emergence of private medicare services, especially through commercialization and corporatization, has contributed to the transformation. Thanks to rapid commercialization of the medical practices with the establishment of multimillion hospitals, nursing homes & diagnostic centres (specialized and general) the demand has registered a very high growth rate in the recent years. There is a good scope and market potential for new entrepreneurs to venture into this field.
Plant capacity: 30000 Nos./Day Each Bag of Capacity – 450 ML.Plant & machinery: 281 Lakhs
Working capital: -T.C.I: 2186 Lakhs
Return: 45.00%Break even: 36.00%
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  • One Lac / Lakh / Lakhs is equivalent to one hundred thousand (100,000)
  • One Crore is equivalent to ten million (10,000,000)
  • T.C.I is Total Capital Investment
  • We can modify the project capacity and project cost as per your requirement.
  • We can also prepare project report on any subject as per your requirement.
  • Caution: The project's cost, capacity and return are subject to change without any notice. Future projects may have different values of project cost, capacity or return.

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