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Steel and Steel Products, Iron and Steel, Ferrous Metals Products, Alloy Steel , Cold Rolling, Foundry , Hot rolling , Pelletizing , Rolling , Rolling Mill , Stainless Steel , Steel Mill , Tinplate, Carbon Steel, Forge Products, Mild Steels Projects

The steel industry in India has been moving from strength to strength. India has emerged as the fourth largest producer of steel in the world and the second largest producer of crude steel. Steel production reached 28.52 million tonne (MT). India’s steel industry has some advantages i.e. sufficient availability of raw materials, particularly quality iron-ore, a rich skill base and an expanding market.

Long products constitute almost half of the annual steel production, which stands at 53 million tonnes presently. Industry estimates show that the construction sector alone consumes close to 45 per cent of the total long products output. Stainless steel accounts for only 3 per cent of the country’s total steel production and about 70 per cent finds application in kitchenware and the rest in industries. The demand for flat steel products will be strong, with rising production of automobiles as automobile sales have risen an annual 15%. Steel along with iron has a weight of 3.64 per cent in the wholesale price index. The present index of basic metal and alloy recorded an 8.55% growth rate. Production of bars and rods recorded 19.67% growth rate and steel wires recorded 11.11% growth rate.India’s steel production is likely to surpass the domestic requirement by 2011-2012, easing pressure on price of the alloy. Other allied steel products are HR coils, CR coils, and HDG coil.etc. End users sector like auto, consumer durables, construction and electricity have all shown steady growth in recent years and Indian steel import figure further provides evidence of strong domestic demand.

Major players in the steel sectors are Steel Authority of India (SAIL), RINL, TataSteel, JSW Steel, Essar Steel and Bhushan Steel, Jindal Saw, JSL, Usha Martin, Uttam Galva, PSL, Ajmera Realty, etc.

India’s steel industry is the happening place in 2010 with global gins in the field showing keen interest in setting shop in India. India is poised to take a big leap in steel capacity creation. By 2015-16, it may become world’s second largest steel producer. The National Steel Policy has a target for taking steel production up to 110 MT by 2019–20. Nonetheless, with the current rate of ongoing greenfield and brownfield projects, the Ministry of Steel has projected India's steel capacity is expected to touch 124.06 MT by 2011–12. In fact, based on the status of memoranda of understanding (MoUs) signed by the private producers with the various state governments, India's steel capacity is likely to be 293 MT by 2020.

 

 

 

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Nuts and Bolts - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue, Plant Economic

Nuts and Bolts are most commonly used items in the family of industrial fasteners and their demand is fast increasing due to expansion of industries in the country. Bolt is a piece of metal rod whose one end is upset and at the other end threading is done. Nut is device, which rolls on these threads. In nuts internal threading is done through the combination of nuts and bolts combination into appropriate sizes. Nuts and Bolts are available in various sizes and shapes. The kind of the classification of bolts and nuts may broadly be those made by the cold and hot process plant. Like bolts, nuts may be finished or unfinished, and may be regular or heavy type. Precision high tensile fasteners differ from general purpose nuts and bolts as the former are engineered components with precise combination of mechanical and structural properties besides very rigid dimensional accuracies. The cold forming technology is now universally employed for production of precision fasteners for various uses. Uses and Scope Nuts and Bolts are used for fastening purposes in assembly and in industries where the replacement of pieces and parts is necessary. These are easy to use and to fasten them. In all the equipments and industry, its use is necessary. Without their use any equipment cannot be generally completed. Due to the rapid industrialization, its scope has also increased considerably. Its applications are so wide, it is now difficult to meet the whole demand through existing production capacity. And, therefore, it has become necessary to install some more units for filling the gap between demand and supply. High tensile fasteners are used in engineering applications, such as in the automobile, industrial and other sectors. The varied applications include construction, railways and the domestic sectors. Market Survey The overall fasteners market is estimated at about Rs 28 bn. While the organised sector (HT fasteners) has a share of 65%, the balance of 35% is shared by unorganised sector and imports. Inspired by the phenomenal growth in the recent years, the leading companies in the organised market have regularly been expanding their capacities. The boom has been due mainly to the upswing witnessed by the automobile sector, the main end user industry, accounting for almost half of the demand for fasteners. A variety of specifications and the need for a large number of tools for each type of fasteners also lead to large inventories of tools in different segments. Few Indian Major Players are as under:- Agarwal Bolts Ltd. Atul Fasteners Ltd. Caparo Engineering India Pvt. Ltd. Coventry Spring & Engg. Co. Ltd. Dev Fasteners Ltd. G K W Ltd. G S Auto International Ltd. Indian Fasteners Ltd. Jaico Steel Fasteners Ltd. Lakshmi Precision Screws Ltd. Mohindra Fasteners Ltd. Patton Electro Ltd. Pooja Forge Ltd. Precision Fasteners Ltd. Quick Thread Pvt. Ltd. Rockfort Fasteners Ltd. Small Tools Mfg. Co. Of India Ltd. Sterling Tools Ltd.
Plant capacity: 30 MT/DayPlant & machinery: Rs.292 Lakhs
Working capital: -T.C.I: Cost of Project : Rs.674 Lakhs
Return: 34.00%Break even: 55.00%
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Needles for Sewing Machine - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue

A sewing machine needle consists of shank clamped by the sewing machines needle holder shoulder where the thick shank tapers down to the shaft a length suitable for driving the eye and thread through the material and down to the bobbin groove cut in the back of the shaft to release the thread into a loop that aids the hook or shuttle to pick up the thread scarf provides extra room for the hook or shuttle to pass close by eye carries the thread point penetrates the material by parting the threads or cutting a hole. Determine needle size by fabric weight. Smoothly the thread pulls though the needles eye is also a factor in producing even, regular stitches. Most sewers just want to get professional looking results. Knowing more about needles brings you closer to that goal, since needle choice greatly affects your outcome. For every correctly chosen, new needle you put into your machine, you should have eight to 12 continuous hours of trouble free sewing. According to the fabric and use there are various types of needle. Needles are used in regular stitching and Decorative Stitching. Both the purposes demand needles of different types. Market Survey The organized market accounts for about 52% of the total market against 48% by the unorganized sector. The domestic market for sewing machine appears to be unevenly scattered, with northern India accounting for 42 to 48% of total demand, followed by the southern region (22 to 28%), western region (16 to 24%) and the eastern part (8 to 12%). The domestic sewing machine segment, in terms of value, had a market share of 40%, with the balance coming in from imports. Industrial sewing machine segment accounts for some 8% of the total market size in terms of number of machines, but about two thirds in terms of value. The estimated growth rate in the overall garments sector is placed at over 10% which will increase the demand of sewing needles too. Being the fourth largest economy in the world by GDP in terms of purchasing power parity (PPP) and donning second largest human conglomeration exceeding one billion by number, India certainly offers the potential of a colossal potential market. ?
Plant capacity: 200000 Pcs/DayPlant & machinery: Rs.109 Lakhs
Working capital: -T.C.I: Cost of Project : Rs.342 Lakhs
Return: 33.00%Break even: 49.00%
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Corrugated Galvanized Sheet - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue

Galvanized Corrugated Sheets are manufactured using best grade steel and is widely applied in construction industry. Galvanized Corrugated Sheets have excellent corrosion resistance, these Sheets have become the most preferred material for various construction purposes, particularly roofing and walling. The demand for corrugated iron sheet depends mainly on the performance of its end-user (i.e. the construction sector or more specifically the building construction sector). Therefore, the demand for the products under consideration is a derived demand, which depends directly on themperformance of its major end – user. The construction sector of the country has undergone tremendous changes and development in recent years. The contribution of the construction sector to the GDP during the period 2001 – 2010 have been growing at annual average growth rate of 13 percent which is above the average annual growth rate of real GDP during the period under consideration (11.4 %), indicating a rise in the share of the construction sector within the overall economy. Moreover, during the GTP period (2010 – 2015), the construction sector is expected to grow at annual average growth rate of 20%. Uses and Applications The corrugated galvanized iron sheets are extensively used in various fields e.g. industries sheds, dairy farm sheds, poultry farm sheds etc. for roofing purpose. In recent years, a lot of multi scale projects have taken up the Indian industry by a storm and these levels have given a larger scope for steel companies. The galvanised plain coils / sheets and corrugated sheets (GP/GC) are value - added steel products which are tough, sturdy, light weight, bright and corrosion resistant. In India these are produced in the thickness range of 0.15 mm to 2.0 mm and width range of 800 mm to 1560 mm. The function of the zinc layer is mainly three fold: To retain the steel intact with its full initial strength; to provide the surface a more pleasing appearance and to increase the life of any suitable organic finishing system applied over it. Market Survey There is always a need for galvanized sheets, rollers, and other varieties of pressed sheets that make up the steel industry. The construction process needless to say remains the same but has new implementations that are adapted from the western counterparts. Steel manufacturers are now in demand for infrastructure and automobile sectors as well, thus widening their scope of development. The recent growth of these newly developed industries has given a new lease of hope to steel developers. This sudden splurge of industrial growth has honed the success of the leading steel companies in India. Roofing industry in India is preparing for the next generation of ambitious projects. That roofing is an important component of the construction industry is evident from the fact that it accounts for over 25 per cent of the total building construction cost. There are many roofing options in the Indian roofing sector, such as asbestos cement fibre sheets, corrugated galvanised iron sheets. Growth in the infrastructure and industrial segment has been a major demand driver for roof and wall cladding industry. It has registered a double digit growth over past three years and the future of this industry is also looking bright considering the low steel penetration and high demand in construction industry. Major shift is observed from clay tiles and conventional roofing system to metal cladding solution. Customers are looking for architectural solution which provides innovative shapes such as convex, concave in addition to new attractive colors. The future of roof and wall cladding industry is bright considering the low steel penetration and high demand in construction industry. Few Major Players are as under:- Bharat Berg Ltd. National Steel & Agro Inds. Ltd. Ram Krishan Kulwant Rai Enterprises Ltd. Sipta Coated Steels Ltd. [Erstwhile]
Plant capacity: 500 Nos./ dayPlant & machinery: Rs.12 Lakhs
Working capital: -T.C.I: Cost Of Project : Rs.165 Lakhs
Return: 39.00%Break even: 59.00%
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Mild Steel Rolled Products - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue

Mild steel is the least expensive of all steel and the most common steel used. Used in nearly every type of product created from steel, it is weldable, very hard and, although it easily rusts, very durable. Containing a maximum of 0.29% carbon, this type of steel is able to be magnetized and used in almost any project that requires a vast amount of metal. Its structural strength prevents it from being used to create load-bearing girders and structural beams. Most of the TMT bars in the world is created using mild steel. This allows the bars to not only be easily welded into place, but also lets the bar flex and avoid cracking and breaking under pressure. Mild Steel Flats are basically thin strips of mild steel with the thickness of the strip varying commonly from 12mm to 100mm though thicker flats are also available. Flat bars may be considered the most basic of steel structures. Its applications range from construction to machine fabrication. TMT means Thermo mechanically treated steel its a new-generation-high-strength steel having superior properties such as weldability, strength, ductility and bendability meeting highest quality standards at international level. Uses and Applications TMT Bars have excellent ductility and higher fatigue strength, which make them suitable for structures and foundations that are subject to dynamic and seismic loading. Mild Steel Products are used in following industrial segments: • Boilers & Furnaces, Power Transmission Line Towers and distribution, Communication Towers, Material Handling Equipment, Automobile parts, Bus Bodies & Trailors Manufacturers, Fabrication for general purpose, EOT cranes, Elevators and Escalators, Multistory car parking systems, Industrial floor gratings, Scaffolding, Agriculture equipments and implements, Railway components, Electrification projects, Poles, Earthing, Genset frames, Crash guards and railings for highway, Windmills & it's accessories, Profile cutting, Electrical panels and capacitors, Ship building, Factory and Warehousing sheds,Gratings etc. Market Survey The growth in construction activity and infrastructure projects in India has buoyed the demand for steel industry. There is a demand for steel products such has Thermo Mechanically Treated (TMT) Bars, Structural steel viz., angles, plates, channels, rounds etc. Some steel experts are of the opinion that, flat products play a vital role in the economic development of a country. As economy matures, the purchasing power of the people increases, resulting in enhanced demand for automobiles and consumer goods as well as an increased use in infrastructural projects. These experts also maintain that the use of flat products in India should go over 60 percent of total finished steel consumption in the country. Steel is one of the most common materials in the world and is a major component in buildings, infrastructure, tools, ships, automobiles, machines, and appliances. It is environment friendly, can be recycled and requires considerably less energy to produce than some other metals. Leading investors have their eyes set on the huge mineral deposits. Present Manufacturers A H W Steels Ltd. A S R Multimetals Pvt. Ltd. Aarti Steels Ltd. Adhunik Industries Ltd. Adhunik Power Transmission Ltd. Aditya Ispat Ltd. Arun Smelters Ltd. Ashiana Ispat Ltd. B S L Scaffolding Ltd. Balmukund Concast Ltd. Beekay Steel Inds. Ltd. Bhartia Commercial Co. Ltd. Chamundi Steel Castings (India) Ltd. Charminar Steels Ltd. Chase Bright Steel Ltd. Concast Ispat Ltd. Coromandel Steels Ltd. Deccan Alloys Pvt. Ltd. Delta Mechcons (India) Ltd. Dewas Metal Sections Ltd. Dhiraj Iron & Steel Ltd. Dina Iron & Steel Ltd. Divy Rollform Ltd. Dolphin Udyog Ltd. F A G Bearings India Ltd. G E I Power Ltd. G K Steel & Allied Inds. Ltd. Galaxy Bearings Ltd. Gangotri Iron & Steel Co. Ltd. Goa Ispat Ltd. Golden Rathi Star Inds. Ltd. Goyal Ispat Ltd. Grand Bright Bars Ltd. Handum Industries Ltd. Handum Iron & Steel Enterprises Ltd. Hans Metals Ltd. I S M T Ltd. India Steel Works Ltd. Indian Bright Steel Co. Ltd. Indian Steel Rolling Mills Ltd. Indo-Germa Products Ltd. Indore Steel & Iron Mills Ltd. Indus Smelters Ltd. Ispat Profiles India Ltd. Jai Balaji Inds. Ltd. Jai Raj Ispat Ltd. Juhi Alloys Ltd. K R Steelunion Ltd. Kamal Sponge Steel & Power Ltd. Kanishk Steel Inds. Ltd. Kishan Chand Ferro Steels Pvt. Ltd. Kundil Ispat Ltd. M S P Steel & Power Ltd. Madhusudan Special Sections Ltd. Magnum Steels Ltd. Mahamaya Steel Inds. Ltd. Mahavir Rolling Mill Ltd. Mahavir Steel Inds. Ltd. Mahindra Sona Ltd. Man Structurals Ltd. Met-Rolla Steels Ltd. Modern Steels Ltd. National General Inds. Ltd. O P Steels Ltd. P M P Steel Rolling Mills (Madras) Ltd. Peekay Re-Rolling Mills Pvt. Ltd. Pondy Metal & Rolling Mills Pvt. Ltd. Premier Ispat Ltd. Prestige Stocks & Bonds Ltd. Punj Brothers Ltd. Purvi Bharat Steels Ltd. R H L Profiles Ltd. R K K R Steels Ltd. R P G Transmission Ltd. R R Ispat Ltd. R S Corporation Ltd. R S L Industries Ltd. (Duplicate Name, Uttar Pradesh) Rathi Bars Ltd. Rathi Rajasthan Steel Mills Ltd. Rathi Steel & Power Ltd. Rathi Super Steel Ltd. Richardson & Cruddas Ltd. Rukma Industries Ltd. S K M Alloys Pvt. Ltd. S P S Steels Rolling Mills Ltd. Shimoga Steels Ltd. Shobhagya Steels Ltd. Shree Sanyeeji Ispat Ltd. Shree Sidhbali Steels Ltd. Shree Vaishnav Ispat Pvt. Ltd. Shri Bajrang Alloys Ltd. Shri Bhagavati Bright Bars Ltd. Shri Ramrupai Balaji Steels Ltd. Shri Rathi Steels Ltd. Sirhind Steel Ltd. Somani Swiss Inds. Ltd. Sonal Vyapar Ltd. Southern Iron & Steel Co. Ltd. Sree Aravindh Steel Ltd. Supra Global Ltd. Suzlon Structures Ltd. Swetal Steel Inds. Pvt. Ltd. Tamil Nadu Small Inds. Corpn. Ltd. Testeels Ltd. Torus India Ltd. Trichy Steel Rolling Mills Ltd. Tungabhadra Steel Products Ltd. Unique Intercontinental Ltd. Upper India Steel Mfg. & Engg. Co. Ltd. Utkal Steels Ltd. V V S Alloys Ltd. Vaibhav Mercantile Ltd. Vijayaa Steels Ltd. Vinayak Steels Limited Vishwas Steels Ltd.
Plant capacity: MS TMT Bar: 333 MT/Day,MS Round Bar: 333 MT/Day,MS Flat:333 MT/DayPlant & machinery: 3380 Lakhs
Working capital: -T.C.I: Cost Of Project : Rs.8580 Lakhs
Return: 38.00%Break even: 57.00%
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Stainless Steel Tubes & Pipes by Extrusion and Pilgering Process - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study

Stainless Steel is a common name for metal alloys that consist of 10.5% or more Chromium (Cr) and more than 50% Iron (Fe). Although it is called stainless a better term for it is highly stain resistant. By adding chromium to low carbon steel gives it stain resistance. The three main types of stainless steels are austenitic ferritic and martensitic. These three types of steels are identified by their microstructure or predominant crystal phase. There are different grades and surface finishes of stainless steel to suit the environment the alloy must endure. Stainless steel is used where both the properties of steel and resistance to corrosion are required. Uses and Applications Stainless steels resistance to corrosion and staining, low maintenance and familiar lustre make it an ideal material for many applications. There are over 150 grades of stainless steel of which fifteen are most commonly used. The alloy is milled into coils sheets plates bars wire and tubing to be used in cookware cutlery household hardware surgical instruments major appliances industrial equipment (for example in sugar refineries) and as an automotive and aerospace structural alloy and construction material in large buildings. Storage tanks and tankers used to transport orange juice and other food are often made of stainless steel because of its corrosion resistance and antibacterial properties. Stainless steel pipes are used in petrochemicals fertilizers dairy industries power stations and nuclear plants. Other corrosion resistant applications as of food processing industry are also significant users. These pipes are used extensively by Nuclear Fuel Corporation. Market Survey Oil sector absorbs nearly 60% of seamless pipes while some 30% are consumed by bearings and boiler manufacturers. Apart from a number of small producers in the organized sector a very large informal sector also exists. The organised secondary sector contributes substantially to the total market requirement of all large dia pipe market. Steel tubes industry is poised for a 30% growth in the wake of a growing demand in the infrastructure construction sector mainly in scaffolding in buildings. The sector has grown dramatically in the recent past at a record 20% growth owing to several infrastructure projects lined up by the government and the private sector. Present Manufacturers C S T Valinox Ltd. Choksi Tube Co. Ltd. Interfit Techno Products Ltd. Kinjal Metals Ltd. Neeka Tubes Ltd. Prakash Steelage Ltd. Ratnamani Metals & Tubes Ltd. Suraj Chemtech Ltd. Tubetec Seamless Ltd.
Plant capacity: 10 MT/DayPlant & machinery: Rs.1148 Lakhs
Working capital: -T.C.I: Cost Of Project : Rs. 3194 Lakhs
Return: 19.00%Break even: 38.00%
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TMT Bars - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue, Plant Economics

Steel is a generic name for a group of ferrous metals which due to their abundance durability versatility and low cost are most useful metallic material known to mankind. Thermo Mechanical Treatment (TMT) process for reinforcement bars is opening up new vistas in composite RCC, the re-enforcing steel is the costliest constituent (30 To 40% Per Cu. M. of concrete). This cost can be substantially reduced by using higher grades of steel re-enforcing bars. The higher yield strength of re-bars lowers the steel requirement, which results in reduced cost of construction. In India, high strength re-bars of yield strength up to 500 N/sq. mm. are produced either by cold twisting or micro-alloying or a combination of both which adds considerably to the cost of the re-enforcement bars. Thermo Mechanical Treatment (TMT) process for reinforcement bars is opening up new vistas in composite RCC, the re-enforcing steel is the costliest constituent (30 To 40% Per Cu. M. of concrete). This cost can be substantially reduced by using higher grades of steel re-enforcing bars. The higher yield strength of re-bars lowers the steel requirement, which results in reduced cost of construction. In India, high strength re-bars of yield strength up to 500 N/sq. mm. are produced either by cold twisting or micro-alloying or a combination of both which adds considerably to the cost of the re-enforcement bars. Hot working is the initial step in the mechanical working of most metals and alloys. Hot working combines the working and annealing processes by deforming metal above the recrystallisation temperature at which new grains are formed. Since most metals and alloys have relatively high recrystallisation temperatures, they must be worked at high temperatures. The principal methods of hot working are Rolling, Forging, Piercing, Drawing, Spinning, Extruding. Uses and Applications TMT bars find wide applications in different spheres as under; General purpose concrete re-enforcement structures, Bridges, Flyovers, Dams, High rise buildings, Industrial structures, Concrete roads, Underground structures Market Survey Global steel production has now crossed the 1 billion ton mark due to an upturn in steel demand during the last few years on the back of recovery in the global economy. The recovery had largely been led by increased demand for steel in China. There has also been partial recovery in key sectors such as housing, construction and automobiles in the USA and Europe. Present downturn due to global financial crises economy is in recession. Another important development in the global steel market in the last few years has been the emergence of steel intensive technologies in various user industries leading to increased usage of steel. The consumption is showing a shift from long products to flat products and special quality steels. Global steel trade has now increased to around 350 MT. The industry though continues to be fragmented with top 5 players accounting for less than 20% of the total industry capacity. Global steel manufacturers are increasingly realizing the need to have alliances and consolidation activity has picked up all over the world during the last 2-3 years. Today, Arcelor (Europe) is the largest producer of steel in the world followed by LNM-Ispat Group, Nippon Steel, JEE Holdings, Posco and Shanghai. Not in the standing the present downturn due to global financial crises, the industry is expected to bounce back during the next few years. The Indian iron and steel industry has come to occupy a dominant position in the socio-economic development of the country and it is certainly a matter of pride that India is the 7th largest crude steel-producing nation in the world. Steel production in India got a momentum with the announcement of the Industrial Policy Resolution of 1956 when three SAIL plants were set up in the public sector in the late 1950s and the fourth in early 1970. These plants along with IISCO (now, a part of SAIL), VISL and TISCO (now Tata Steel Ltd) were the only integrated steel producers till the eighties. Vizag Steel plant/RINL came into production in the early nineties. The steel industry in India has always been on the ascent, owing to the abundant availability of raw materials like iron ore, limestone and coal, besides relatively cheap labour, which is a major cost advantage. It is noteworthy to mention that India is the sixth largest producer of iron ore and the tenth largest producer of crude steel in the world. Steel is a core sector industry and the demand for steel affects the economy of the country.
Plant capacity: 100 MT/DayPlant & machinery: Rs.255 Lakhs
Working capital: -T.C.I: Rs.3699 Lakhs.
Return: 51.00%Break even: 33.00%
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E.R.W. Galvanized Steel Pipes - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue

GI Pipes/ Galvanized pipes are steel pipes covered with a protective coating of zinc that greatly reduces its tendency to corrode and extends its life expectant galvanized steel tubes are covered by a layer of zinc & are used for varied applications. These are available in various size and shapes based on the customer’s requirements. These tubes are natural corrosion resistant and hold functional durability, even in outdoor environments. Apart from preventing water corrosion, it is equally effective in dry, indoor environments. Electric Resistance Welded Pipe uses the high frequency induction heating (HFI) process to manufacture pipes ranging in nominal diameter from 219 mm (8,58 inch) to 610 mm (24 inch), and in wall thickness. In order to ensure completely smooth pipes, welds are scarfed both internally and externally. Immediate confirmations of welds are assured as pipes pass through a multi-probe ultrasonic inspection system located after the welding and scarfing stations. Following ultrasonic assessment, weld joints are induction heated to normalize the metallic structure of the weld. Normalizing also improves toughness of the steel in the region and significantly decreases the weld line corrosion effect. Prior to hydrostatic testing, pipes are sized to required tolerances before being cut to length and the ends bevelled. Weld seams is again ultrasonically tested. Pipes are inspected, weighed and can be varnished and marked prior to final inspection and dispatch, or transferred to the coating and lining plants for corrosion protection treatment. Uses & Applications These are pipes suitable for irrigation and water supply, plumbing, cold storage applications, scaffolding, antenna and telecom towers, water wells etc. GI pipes for various purposes depending upon the requirements of our customers. These pipes and tubes find diverse applications in the following sectors: Air and Water Line - Main water supply, Plumbing / Pumping, Chilled Water Line, Sewerage, Firefighting equipment, Waste water conveying, Cooling tower, Air duct, Chimney, Compressed Air line, Refrigerated line, in cold storage, Gas piping LPG cylinder supporting ring, Chemical transportation. It may be used in residential water supply lines, but not gas lines because natural gas causes the zinc to flake off and clog the system. It's not frequently used for water supply lines because the minerals in the water react with the galvanizing material and form scale, which builds up over time and will eventually clog the pipe. For industrial purpose it could be used in Industrial water lines/plant piping, Waste waterlines, Scaffoldings, Electrical Cable conduits, Gas/Natural gas pipe lines, Oil pipe lines, Cooling towers, LPG & other non-toxic gas pipelines, Cold storages, Vehicular chassis and frames, Idlers & belt conveyors Market Survey Steel pipes are primarily of two types, seamless and welded. Seamless pipes and tubes are used in both oil and non-oil sectors in a wide range of applications as line pipes, casing pipes, production tubings, drill pipes and the like. In the oil sector, API (American Petroleum Institute) standard pipes are preferred for line pipes and casing pipes. Oil sector absorbs nearly 60% of seamless pipes, while some 30% are consumed by bearings and boiler manufacturers. According to the London-based Iron and Steel Statistics Bureau (ISSB), steel tubes industry is poised for a 30% growth in the wake of a growing demand in the infrastructure construction sector, mainly in scaffolding in buildings. The sector has grown dramatically in the recent past at a record 20% growth owing to several infrastructure projects lined up by the government and the private sector. The use of steel rods and bars in stadia, railway stations, multiplexes and gas pipeline has been replaced with steel tubes, fuelling further growth potential for the tube industry. Salem plant (of Steel Authority of India) created awareness of stainless steel also in areas other than utensils. As a result, it found its way increasingly into processing industry, construction, railways and engineering industry. From 85%, the consumption of stainless steel by the utensil manufacturing sector dropped down to nearly 75%. As against the high level of stainless steel used for utensils in India, only 35% is used in the developed countries. India utilizes only about 12% of stainless steel in industrial applications as against 19% in developed countries. Out of total stainless steel produced, more than 70% of production is of SS 200 grade series, while SS 300 grade series constitutes just 15 to 20%. India also has good facilities for stainless steel long products like bars, wire rods and wires which have good prospects in Europe, USA and South East Asian region. Few Indian Major Players are as under: A N S Steel Tubes Ltd. Aravali (India) Ltd. Asrani Tubes Ltd. Bhawani Industries Ltd. Binjrajka Steel Tubes Ltd. Gemini Steel Tubes Ltd. J T L Infra Ltd. Maharashtra Seamless Ltd. Nav Bharat Tubes Ltd. Samana Steels Ltd. Surya Global Steel Tubes Ltd. Thapar Concast Ltd. Tube Investments Of India Ltd. Vallabh Steels Ltd.
Plant capacity: 60 MT/Day.Plant & machinery: Rs.701 Lakhs.
Working capital: -T.C.I: Cost of Project:Rs.2462 Lakhs.
Return: 28.00%Break even: 40.00%
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M.S. & H.T. Nuts & Bolts - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue

Fasteners have played a major role in the advancement of the human race since prehistoric days when the caveman used thongs to hold a rock into the split end of a stick to make the first axe. Since that day, the progress of fastening methods and devices includes: wooden pegs; wedges; the first iron nails; glue; rivets; welding; and today, a multitude of highly specialized fasteners that range from simple wooden clothespins to cap screws made from specialized materials for our space programs. Few of us realize the importance that fasteners play in our way of life. Less than $100 worth of fasteners represents the difference between a useless pile of parts and a finished automobile. A $75,000 crawler tractor would be nothing but scrap iron without a few hundred dollars worth of nuts and bolts. Without the variety of fastening devices available to industry, we would have to do without electricity, city water, natural gas, telephone, radios, television, refrigeration, transportation, canned and frozen foods, clothing, shelter, and in fact, almost every necessity and convenience we take for granted. Each year, the fastener industry uses over two million tons of steel to produce more than 200 billion fasteners in over two million different shapes and sizes. To keep pace with the rapidly expanding market and increasing demands for absolute reliability as well as availability, the fastener industry must continually develop new materials, improve its manufacturing and distribution techniques, invent ingenious new parts and gain prestige in the industrial world. All of these factors compile to make this one of the most complex industries that exist in the world today. Market Survey Fasteners Fasteners mainly cover nuts, bolts, screws, studs and rivets and are segmented between MS (mild steel) and HT (high tensile) fasteners. These fasteners are used in engineering systems. All types of fasteners, except high tensile and special type fasteners, are reserved for the SSI sector. MS fasteners are thus produced mostly in the unorganized sector, while HT fasteners are produced by the organized sector, as these require superior technology which SSI unorganized sector can ill afford. HT fasteners are either standard fasteners or specialized fasteners, the latter being made to meet specific customer requirements. The industry has been opened for FDI through direct route, if the products to be produced are not reserved for the SSI sector. The overall fasteners market is estimated at about Rs 28 bn. While the organized sector (HT fasteners) has a share of 65%, the balance of 35% is shared by unorganized sector and imports. The imports in 2006-07 were Rs 8 bn, leaving Rs 2 bn or 7% as the market for the unorganized sector in value terms. The market is heavily dependent on imports which have been growing at close to 28.5% in recent period. General application fasteners are catered to by the unorganized sector where brand and quality have little meaning and price is the main criteria for selection of the supplier. On the other hand, high tensile fasteners are used in engineering applications, such as in the automobile, industrial and other sectors. The varied applications include construction, railways and the domestic sectors. The market is made up of OEM or bulk market; and the replacement market (the retail market). Inspired by the phenomenal growth in the recent years, the leading companies in the organized market have regularly been expanding their capacities. The boom has been due mainly to the upswing witnessed by the automobile sector, the main end-user industry, accounting for almost half of the demand for fasteners. The four major companies in the industry are Sundaram Fasteners (turnover Rs 12 bn), the leader; Lakshmi Precision Screws (Rs 1.9 bn), Mahindra Fasteners (Rs 408.5 mn) and Sterling Tools (Rs. 1.4 bn). Other units, among the major players, are Guest Keen Williams (GKW) (Rs 1.1 bn), and Precision Fasteners (Rs 770 mn). Sundaram Fasteners (SFL) is a highly rated company and receives orders from overseas markets including those from the US (General Motors, in particular). The preferred products are radiator caps and powder metal parts. Sundaram also supplies cold extruded parts to Delphi Automotive Systems. Due to better product-mix in exports and increased sales volume, TVS group's blue chip, SFL has emerged as a strong player in the high-tensile fasteners market. Sundaram Fasteners invested Rs 250 mn for setting up of a greenfield manufacturing facility in China. The company's revenues from the Chinese operations account for 25% of its total exports. The manufacturing unit has an installed capacity of 6,000 tpa. Precision Fasteners leads in the industrial fastener segment. The company started manufacturing a wide range of Unbrako high-tensile fasteners' forged components in collaboration with SPS Technologies Inc of the US. Precision Fasteners had plans to enter the automotive fasteners market and was to target mainly the replacement segment. Its Silvasa plant capacity was being increased two-fold. Laxmi Precision Screws manufactures industrial as well as automotive fasteners. The company is reported to be developing indigenously cold-heading quality alloy steel wire which will improve the margins enabling it to compete globally. The company' turnover has progressively gone up from Rs 826 mn in 2000-01 to over Rs 1.90 bn in 2006-07 and to Rs 2.0 bn in the following year. The latter represents a growth of over 13.5% in 2006-07 and 5.8% in the following year. Few Indian Major Players are as under Agarwal Bolts Ltd. Atul Fasteners Ltd. Caparo Engineering India Pvt. Ltd. Coventry Spring & Engg. Co. Ltd. Dev Fasteners Ltd. G K W Ltd. G S Auto International Ltd. Indian Fasteners Ltd. Jaico Steel Fasteners Ltd. Lakshmi Precision Screws Ltd. Mohindra Fasteners Ltd. Patton Electro Ltd. Pooja Forge Ltd. Precision Fasteners Ltd. Quick Thread Pvt. Ltd. Rockfort Fasteners Ltd. Small Tools Mfg. Co. Of India Ltd. Sterling Tools Ltd.
Plant capacity: 600 MT/AnnumPlant & machinery: Rs. 207 Lakhs
Working capital: -T.C.I: Cost of Project: Rs 441 Lakhs
Return: 25.00%Break even: 54.00%
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Stainless Steel Tubes & Pipes by Extrusion and Pilgering Process - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study

Stainless Steel is a common name for metal alloys that consist of 10.5% or more Chromium (Cr) and more than 50% Iron (Fe). Stainless steel does not readily corrode, rust or stain with water as ordinary steel does. Stainless steel pipes are used in petrochemicals, fertilizers, dairy industries power stations and nuclear plants. Other corrosion resistant applications as of food processing industry are also significant users. Steel pipes are primarily of two types, seamless and welded. Seamless pipes and tubes are used in both oil and non-oil sectors in a wide range of applications as line pipes, casing pipes, production tubings, drill pipes. Oil sector absorbs nearly 60% of seamless pipes, while some 30% are consumed by bearings and boiler manufacturers. Steel tubes industry is poised for a 30% growth in the wake of a growing demand in the infrastructure construction sector, mainly in scaffolding in buildings. The sector has grown dramatically in the recent past at a record 20% growth owing to several infrastructure projects lined up by the government and the private sector. The 200 series of stainless steel developed in India has potential in every developing country including value added products like pipes and tubes and kitchen utensils. India also has good facilities for stainless steel long products like bars, wire rods and wires which have good prospects in Europe, USA and South East Asian region. Few Major Players are listed below: C S T Valinox Ltd. Choksi Tube Co. Ltd. Interfit Techno Products Ltd. Kinjal Metals Ltd. Neeka Tubes Ltd. Prakash Steelage Ltd. Ratnamani Metals & Tubes Ltd. Suraj Chemtech Ltd. Tubetec Seamless Ltd.
Plant capacity: 3000 MT /AnnumPlant & machinery: 1168 Lakhs
Working capital: -T.C.I: Cost of Project: 3215 Lakhs
Return: 19.00%Break even: 38.00%
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TMT Bars - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue, Plant Economics

Steel is a generic name for a group of ferrous metals which due to their abundance durability versatility and low cost are most useful metallic material known to mankind. Thermo Mechanical Treatment (TMT) process for reinforcement bars is opening up new vistas in composite RCC, the re-enforcing steel is the costliest constituent (30 To 40% Per Cu. M. of concrete). This cost can be substantially reduced by using higher grades of steel re-enforcing bars. The higher yield strength of re-bars lowers the steel requirement, which results in reduced cost of construction. In India, high strength re-bars of yield strength up to 500 N/sq. mm. are produced either by cold twisting or micro-alloying or a combination of both which adds considerably to the cost of the re-enforcement bars. In the production of TMT bars the carbon is restricted to below 0.20% for imparting better ductility and bend-ability and to ensure better weld-ability. The carbon equivalent of the steel is controlled by the addition of Manganese (from 0.50% to 1.0% depending on the grade of the TMT bar being produced. In case of production of corrosion resistant TMT bars, corrosion-resisting elements are suitably added in the steel. Global steel production has crossed the 1 billion ton mark due to an upturn in steel demand during the last few years on the back of recovery in the global economy. Global steel trade has now increased to around 350 MT. The industry though continues to be fragmented with top 5 players accounting for less than 20% of the total industry capacity. Global steel manufacturers are increasingly realizing the need to have alliances and consolidation activity has picked up all over the world during the last 2-3 years. Due to demand growth, it is a good project for entrepreneurs to invest & any entrepreneurs venture into this field will be successful.
Plant capacity: 30000 MT /AnnumPlant & machinery: Rs. 277 Lakhs
Working capital: -T.C.I: Cost of Project : Rs. 857 Lakhs
Return: 69.00%Break even: 25.00%
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