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Steel and Steel Products, Iron and Steel, Ferrous Metals Products, Alloy Steel , Cold Rolling, Foundry , Hot rolling , Pelletizing , Rolling , Rolling Mill , Stainless Steel , Steel Mill , Tinplate, Carbon Steel, Forge Products, Mild Steels Projects

The steel industry in India has been moving from strength to strength. India has emerged as the fourth largest producer of steel in the world and the second largest producer of crude steel. Steel production reached 28.52 million tonne (MT). India’s steel industry has some advantages i.e. sufficient availability of raw materials, particularly quality iron-ore, a rich skill base and an expanding market.

Long products constitute almost half of the annual steel production, which stands at 53 million tonnes presently. Industry estimates show that the construction sector alone consumes close to 45 per cent of the total long products output. Stainless steel accounts for only 3 per cent of the country’s total steel production and about 70 per cent finds application in kitchenware and the rest in industries. The demand for flat steel products will be strong, with rising production of automobiles as automobile sales have risen an annual 15%. Steel along with iron has a weight of 3.64 per cent in the wholesale price index. The present index of basic metal and alloy recorded an 8.55% growth rate. Production of bars and rods recorded 19.67% growth rate and steel wires recorded 11.11% growth rate.India’s steel production is likely to surpass the domestic requirement by 2011-2012, easing pressure on price of the alloy. Other allied steel products are HR coils, CR coils, and HDG coil.etc. End users sector like auto, consumer durables, construction and electricity have all shown steady growth in recent years and Indian steel import figure further provides evidence of strong domestic demand.

Major players in the steel sectors are Steel Authority of India (SAIL), RINL, TataSteel, JSW Steel, Essar Steel and Bhushan Steel, Jindal Saw, JSL, Usha Martin, Uttam Galva, PSL, Ajmera Realty, etc.

India’s steel industry is the happening place in 2010 with global gins in the field showing keen interest in setting shop in India. India is poised to take a big leap in steel capacity creation. By 2015-16, it may become world’s second largest steel producer. The National Steel Policy has a target for taking steel production up to 110 MT by 2019–20. Nonetheless, with the current rate of ongoing greenfield and brownfield projects, the Ministry of Steel has projected India's steel capacity is expected to touch 124.06 MT by 2011–12. In fact, based on the status of memoranda of understanding (MoUs) signed by the private producers with the various state governments, India's steel capacity is likely to be 293 MT by 2020.

 

 

 

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RIVETS (CLUTCH FACING/BRAKE LININGS)- Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities

A rivet is unthreaded, headed pin used to join two parts by passing the pin through holes in the parts and then forming a second head in the pin on the opposite side. Rivets are widely used for achieving a permanent mechanically fastened joint. Connection between metal parts are required in most applications, and are a critical part of every design. Rivets require that holes be made to receive them, which reduces that net cross section, and these holes must be very accurately aligned. In a riveted connection, joining permanently two plate-like members or rolled shape flanges. The connection may be subjected to tension tending to pull the members aparts or to shear the members either axially or transversely. The connection may also resist moments, perhaps created by eccentric loads. Torsional, twisting or tearing forces may also be applied. It is essential to determine the forces that act on a connection, both under normal loads and in extraordinary circumstances. A rivet comes as a circular steel rod with a forged head, the manufactured head, on one end. For use, it is placed red-hot into a hole conventionally 1/16 greater in diameter. The length of a rivet is the distance from the underside of the head to the end of the fresh rivet. The thickness of the material to be joined is the called the grip of the rivet. The length of the rivet to be used for a certain grip is given in tables. The rivet is then set by forging a field head onto it. Rivets can be used in any orientation; enough clearance must exist to set them properly. A riveted joint is quickly made, and is easy to inspect. For the connection of relatively thin members in steel construction, rivets were traditionally used. Such connections proved very reliable, giving excellent service. The overall fasteners market is estimated at about Rs. 28 bn. while the organized sector has a share of 65%, the balance of 35% is shared by unorganized sector and imports. The imports in 2006-07 were Rs. 8 bn, leaving Rs. 2 bn or 7% as the market for the unorganized sector in value terms. The market is heavily dependent on imports which have been growing at close to 28.5% in recent period. There is good future prospect for this industry. Few Indian Major Players are as under: Agarwal Bolts Ltd. G K W Ltd. Indian Steel & Wire Products Ltd. Precision Gears Ltd.
Plant capacity: 108000 MT/AnnumPlant & machinery: 17 Lakhs
Working capital: -T.C.I: Cost of Project : 78 Million
Return: 40.00%Break even: 62.00%
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FUSION BONDED EPOXY COATED TMT REBARS - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities

Steel is one such material that has played an important role in the development of mankind in the last century. Today, it is difficult to imagine a world without steel. Steel has become vital to our everyday life. It is at the root of the quality of life that each of us enjoy today, helping to shelter us, to feed us and to facilitate both our working and leisure activities. Thermo Mechanical Treatment (TMT) Process for reinforcement bars is opening up new vistas in composite RCC, the re-enforcing steel is the costliest constituent. Rebars are rods of hot rolled carbon steel made to various specifications, which are essential components for construction works. Fusion bonded epoxy coating, also known as fusion bond epoxy powder coating and commonly referred to as FBE coating, is an epoxy based powder. Fusion Bonded Epoxy Coated TMT Rebars is an innovated and improved TMT bar. It is TMT bar is resistance to corrosion and other degradation process. It is widely used in building construction and other civil works, related constructions. FBEC is used to protect reinforcing Steel in concrete in the most adverse environments that are prove to corrosion over the last 35 years in all over the world and for around 20 years in India. Global Steel Production has now crossed the 1 billion tonne mark the back of recovery in the global economy. Global steel trade has now increased to 350 MT. The steel industry in India has always been on the ascent, owning to the abundant availability of raw materials like iron ore, limestone and coal, besides relatively cheap labour, which is a major cost advantage. It is note worthy to mention that India is the sixth largest producer of iron ore and the tenth largest producer of crude. National Steel Policy 2005 envisages steel consumption in the country to go up from 37 million tones presently to 110 million tones by 2020. Steel is a core sector industry and the demand for steel affects the economy of the country. So, there is very good domestic as well as export market for FBEC TMT Rebars. Now entrepreneurs can well venture into this field. Few Indian Major Players are as under: Company Name A S R Multimetals Pvt. Ltd. Ankit Metal & Power Ltd. Deepak Cements & Chemicals Ltd. Gangotri Iron & Steel Co. Ltd. International Constructions Ltd. Jotindra Steel & Tubes Ltd. Kamdhenu Industries Ltd. M S P Steel & Power Ltd. Nirman Cements Ltd. Rathi Steel & Power Ltd. S P S Sponge Iron Ltd. Shri Badrinarain Alloys & Steels Ltd. Shyam Ferro Alloys Ltd. Surana Corporation Ltd. Tata Ryerson Ltd. Vikash Metal & Power Ltd. Welspun Power & Steel Ltd.
Plant capacity: 36000 MT/AnnumPlant & machinery: 408 Lakhs
Working capital: -T.C.I: Cost of Project : 1543 Lakhs
Return: 46.00%Break even: 48.00%
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Mild Steel Flat Bar, Square Bar, Pipe and Tubes - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities

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Plant capacity: Plant Capacity: 500 MT/Day Hot Rolled Flat Bars & Square Bars, 15 MT Steel Tubes, 15 MT Steel PipesPlant & machinery: Rs. 42 crores
Working capital: -T.C.I: Rs. 118 crores
Return: 24.00%Break even: 54.00%
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STITCHING WIRE - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue, Plant Economic

Stitch wire used for stitching cardboard carton/boxes in stitching paper notebooks, books, paper boxes etc. This is a product, which enjoys a large demand in industrial areas. Stitch wire is produced from standard wire rod of mild steel drawing to thin gadgets of wires of circular cross section followed by flattening. It comes in the shape of coil, with a bundle weighing from 80 to 300 kgs. Stitch wire is used in all such industries where stitching work is required. It is used in press to stitch the books, cardboard boxes, corrugated Boxes etc. it is used in paper box making industries to stitch the paperboard. It is also used to make the staples, which are used to staple the loose papers in all offices. There are many large scale and small-scale units manufacturing the stitch wire. But only few of them are producing the proper quality stitch wire for stitching purposes. Some wires are hard & brittle which break during stitching while some of them are so soft that they are not capable to bind the papers tightly. The flat low carbon steel wire is an essential raw material for corrugated board & boxes industry, paper boxes etc. These boxes are light and inexpensive. The market for such boxes is ever increasing for packaging of fragile and other industrial products. The demands for paper box stitching wires are directly related to the growth of board and boxes industry. The Federation of Corrugated Box Manufacturers (FCBM) of India is concentrating in identification of new areas of demand. According to the FCBM report. The craft paper consumption in this industry is increasing rapidly. Engineering, Electronics, Horticulture, Defence, Textiles, processed foods, Soaps and detergents, Cosmetics, Handicrafts, chemicals, insecticides, Glass, plastic/rubber goods, Agarbatti, cigarettes, Home appliances, leather goods, moulded luggage and various other industries are increasingly using the corrugated board boxes for safe & light packing. The over all picture of demand & supply indicates that the existing market can be greatly enlarged. Looking at the accelerating demand prospects, the capacities of card board boxes industries are being improved rapidly, and new & highly productive machines are being developed & installed. Moreover, the wire drawing unit in India has grown to a very good level. All types of drawn wires are readily available indigenously to cater to this industry with the major raw materials of specified quality. The flat stitching wire industry can take the advantage of this imminent bright scope in future. New entrepreneur should venture into this field.
Plant capacity: 15000 MT/AnnumPlant & machinery: 8 Lakhs
Working capital: -T.C.I: 215 Lakhs
Return: 48.00%Break even: 31.00%
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COLD ROLLED STAINLESS STEEL PLANT FROM HR TO CR - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities

Stainless steel today is an ideal base material for a host of commercial applications due to its resistance to corrosion and staining, low maintenance, relatively low cost, and familiar luster. Its application is increasing day by day. Stainless steel being skin-friendly, its uses in day to day life has been expanding rapidly. Consumers have accepted jewellery made of stainless steel widely. The usage of stainless steel is expanding rapidly in various fields like house ware, hardware, furniture, machinery, pipe-wire-coil-sheet, railway vendor, architectural building and construction, sanitary equipment, dairy, automotive, ferro alloys and allied. Steel industry in India is on an upswing because of the strong global and domestic demand. Indias rapid economic growth and soaring demand by sectors like infrastructure, real estate and automobiles at home and abroad, has put Indian steel industry on the global map. According to the latest report by international Iron & Steel Institute (IISI) India is the seventh largest steel producer in the world. The Indian Steel Industry is almost 100 years old now. Till 1990, the Indian steel industry operator under a regulatory environmental with insulated markets and large scale capacities reserved for the public sector. Production and prices were determined and regulated by the Govt. While SAIL & Tata Steels were the main producers, the latter being the private player. Year 1992 saw the onset of liberalization and the Indian economy was opened to the world. Indian Steel sector also witnessed the entry of several domestic private players and large private investments flowed into the sector to add fresh capacities. In India, the major producer of stainless steel products are M/s. Jindal Stainless Ltd. which constitutes about 46% of the total stainless steel production in India and it is in first tenth position globally. The annual production capacity of JSL is now enhanced from 6.00 lacs to 7.20 lacs tons/annum of HR/CR coils/sheets/strips etc. The other major producer if stainless steel products is SAIL which produces 186000 tons/annum in its Salem plant. SAIL is also planning to expand/increase the annual capacities to 3,64,000 tons/annum. Also M/s. Chopra Group of Companies have production capacities of 40,000 tons/annum at Jodhpur, Rajasthan. The other companies, which also manufacture stainless steel products, are such as ISPAT, ESSAR, Tata Steels etc. The global size of stainless steel is approximately 28 million tonne, while the domestic size of stainless steel is 2 million tonne in India. India is set to become the third largest stainless market in the world by the year 2014. Backed by growing demand from consumer sector, Indias stainless steel production is expected to rise noticeably by about 8 per cent in next five years. According to Indian Stainless Development Organization (ISDO), the consumption of stainless steel in India is 23-24 lakh tonne per year, while the production stood at 19 lakh tonne in 2008-09, which is estimated to surge to 20-22 lakh tonne in 2009-10 and 25 lakh tonne within the next five years. By 2014, the total world market is expected to be over 39 million tonne. The benefit of stainless steel is quite evident and now there is increasing awareness of the product. Stainless steel is the material of the new millennium due to its newer application in various industrial segments and therefore steelage future looks very bright in times to come. Few Indian Major Players are as under: A P Steel Re-Rolling Mill Ltd. Albright Steel Inds. Ltd. Allied Strips Ltd. Atma Steels Ltd. Avon Ispat & Power Ltd. Bhushan Steel Ltd. Dhar Industries Ltd. Essar Steel Ltd. Ferro Concrete Co India Ltd. Graham Firth Steel Products (India) Ltd. Gwalior Strips Ltd. Haryana Foils Ltd. Hi-Tech Pipes Ltd. Him Ispat Ltd. Hisar Metal Inds. Ltd. Hitek Industries Ltd. I U P Jindal Metals & Alloys Ltd. Ispat Industries Ltd. J S W Steel Ltd. J V G Steels India Ltd. J V Strips Ltd. Jindal Steel & Alloys Ltd. Lloyds Steel Inds. Ltd. Mahalakshmi Profile Ltd. Maitri Steels Ltd. Majestic Industries Ltd. Metalman Industries Ltd. Mohta Electro Steel Ltd. Monga Brothers Ltd. Mukand Vijaynagar Steels Ltd. N S L Ltd. [Merged] Orient Steel & Inds. Ltd. P M Telelinnks Ltd. Pasondia Steel Profiles Ltd. Pennar Industries Ltd. R M I Steels Ltd. Rajasthan Ambuja Inds. Ltd. Rajinder Alloys Ltd. Rohini Strips Ltd. Ruchi Strips & Alloys Ltd. S K Foils Ltd. Sail Bansal Service Centre Ltd. Shivalik Bimetal Controls Ltd. Singhal Strips Ltd. Steel Strips Ltd. Steelco Gujarat Ltd. Stelco Strips Ltd. Unison Metals Ltd. Vallabh Steels Ltd. Vardhman Industries Ltd. Venkateshwar Ispat Ltd.
Plant capacity: 3750 MT/AnnumPlant & machinery: 899 Lakhs
Working capital: -T.C.I: Cost of Project : 1458 Lakhs
Return: 42.00%Break even: 54.00%
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HOT DIP GALVANIZING PLANT - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue

Galvanized coatings are applied to iron and steel primarily to provide protection against corrosion of the basis metal. Hot Dip Galvanizing is a process in which an adherent, protective coating of zinc and zinc compounds is developed on the surfaces of iron and steel products by immersing them in a bath of molten zinc. The protective coatings usually consist of several layers. Those closest to the basis metal are composed of iron-zinc compounds these in turn are covered by an outer layer consisting almost entirely of zinc. The complex structure of layers that comprise a galvanized coating varies greatly in chemical composition and physical and mechanical properties, being affected by chemical activity, diffusion, and subsequent cooling. Small differences in coating composition, bath temperature, time of immersion, and rate of cooling or subsequent reheating can result in significant changes in the appearance and properties of the coating. Hot dip galvanized coatings are produced on a variety of steel mill products, using fully mechanized and mass production methods. Hot dip galvanized zinc coatings have their longest life expectancy in rural areas where sulfur dioxide and other industrial pollutant concentrations are low. These coatings also give satisfactory service in most marine environments. Although the life expectancy of hot dip galvanized coatings in more severe industrial environments is not as long as for less aggressive environments, the coatings are still used extensively in those exposures, because in general, no more effective and economical method of protection is available. India's steel pipe industry is primarily engaged in manufacturing seamless or welded steel pipes or tubes or ferrous metal pipes or tube fittings. Steel pipes are primarily of two types, seamless and welded. Other specific types extend the basic classification to include: (a) cast iron pipes, (b) stainless steel tubes, (c) ERW (electric resistance welding) steel pipes, (d) galvanized pipes, (e) API pipes, (f) SAW (submerged arc welded) pipes, and (g) spun pipes. Welded steel pipes include a wide variety of pipes and tubes. Welded pipes are normally manufactured from HR and CR coils by ERW. Galvanized pipes are zinc-coated to prevent corrosion. ERW tubes are meant for high performance applications, such as trusses and columns in housing, industrial and construction sectors, chassis for two-wheelers and light commercial vehicles, propeller shafts and axles. According to observation of engineering goods statistics, we can conclude about the essentiality of the galvanizing process as companys work or on the job work base. It can be concluded that galvanization process is partially proportional to the increase of demand of the engineering goods or most or ancillary item production the steel base. It can be concluded that demand of galvanizing industries will be increased 10% per annum. On that base it can be predicted that there is good scope for galvanizing industries as job work base.
Plant capacity: 3600 MT/AnnumPlant & machinery: 102 Lakhs
Working capital: -T.C.I: Cost of Project : 378 Lakhs
Return: 44.00%Break even: 54.00%
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FORGING ON OPEN DIE HAMMERS - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue

Forging is the name for processes whereby the work piece is shaped by compressive forces applied through various dies and tools. It is one of the oldest metalworking operations. Forging was first used to make jewellery, coins, and various implements by hammering metal with tools made of stone. Forging may be done at room temperature (cold forging) or at elevated temperatures (warm or hot forging, depending on the temperature). Because of the higher strength of the material, cold forging requires greater forces, and the work piece materials must have sufficient ductility at room temperature. Cold-forged parts have good surface finish and dimensional accuracy. Hot forging requires smaller forces, but dimensional accuracy and surface finish are not as good. Forgings generally require additional finishing operations, such as heat treating to modify properties and machining for accurate finished dimensions. The forging process can create parts that are stronger than those manufactured by any other metalworking process. This is why forgings are almost always used where reliability and human safety are critical. Forging parts are normally component parts contained inside assembled items such an airplanes, automobiles, tractors, ships, oil drilling equipment, engines, missiles and all kinds of capital equipment - to name a few. Forged parts vary in size, shape and sophistication - from the hammer and wrench in toolbox to close tolerance precision components. Some of the largest customer markets include: aerospace, national defense, automotive, and agriculture, construction, mining, material handling, and general industrial equipment. Even the dies themselves that make forgings (and other metal and plastic parts) are forged. Open-die forging can produce forgings from a few pounds up to more than 150 tons. Called open-die because the metal is not confined laterally by impression dies during forging, this process progressively works the starting stock into the desired shape, most commonly between flat-faced dies. In practice, open-die forging comprises many process variations, permitting an extremely broad range of shapes and sizes to be produced. In fact, when design criteria dictate optimum structural integrity for a huge metal component, the sheer size capability of open-die forging makes it the clear process choice over non-forging alternatives. At the high end of the size range, open-die forgings are limited only by the size of the starting stock, namely, the largest ingot that can be cast. Practically all forgeable ferrous and non-ferrous alloys can be open-die forged, including some exotic materials like age-hardening super alloys and corrosion-resistant refractory alloys. The Indian forging industry meets the major requirements of steel forgings for the automobile industry. There is a very good potential for export of steel forgings. Few Major players are as under: Aditya Forge Ltd. Vadodara Ahmednagar Forgings Ltd. Pune Amforge Industries Ltd. Mumbai Amtek Auto Ltd. Gurgaon Anand Engineers Pvt. Ltd. Mumbai Anand Lubricants Pvt. Ltd. Mumbai Asia Automotive Ltd. Mumbai Asian Bearing Ltd. Chennai B C L Forgings Ltd. Mumbai Bajaj Motors Ltd. Gurgaon Bay-Forge Ltd. Kancheepuram Bharat Forge Ltd. Pune Bharat Heavy Electricals Ltd. South Delhi Blue Stampings & Forgings Ltd. South West Delhi Continental Forging Ltd. Vadodara Delhi Forge Ltd. South Delhi Dynamatic Forgings India Ltd. Mumbai E L Forge Ltd. Chennai Forgings Ltd. South Delhi Gazebo Industries Ltd. Mumbai Happy Forgings Ltd. Ludhiana Harig Crankshafts Ltd. Ghaziabad Heavy Engineering Corpn. Ltd. Ranchi Hilton Metal Forging Ltd. Mumbai India Forge & Drop Stampings Ltd. Chennai Indo-Us Mim Tec Pvt. Ltd. Hyderabad J V R Forgings Ltd. Ludhiana Jaypee Forge Ltd. Mumbai Kadvani Forge Ltd. Rajkot Kaveri Engineering Inds. Ltd. Tamil Nadu Krishna Engineering Works Ltd. Jalandhar L G B Forge Ltd. Coimbatore Logwell Forge Ltd. South Delhi M M Forgings Ltd. Chennai Mahindra Forgings Ltd. Mumbai Monga Brothers Ltd. Ludhiana Munis Forge Ltd. Nagpur Palanpur Engineering & Fabrications Ltd. Mumbai Patheja Brothers Forgings & Stampings Ltd. Pune Patheja Forgings & Auto-Parts Mfrs. Ltd. Pune Pradeep Metals Ltd. Thane Praga Tools Ltd. Hyderabad Raja Forgings & Gears Ltd. Chandigarh Rajkumar Forge Ltd. Pune Ramkrishna Forgings Ltd. Kolkata Rollwell Forge Ltd. Junagadh S K M Industries Pvt. Ltd. Mumbai S R Forgings Ltd. Chandigarh S S Forgings & Engg. Ltd. Mumbai Sadhu Forging Ltd. Central Delhi Sandeep Industries Ltd. Sar Auto Products Ltd. Rajkot Seshasayee Industries Ltd. Cuddalore Shimoga Technologies Ltd. Bangalore Shivagrico Implements Ltd. Mumbai Shree Ganesh Forgings Ltd. Mumbai Sona Cold Forgings Ltd. Central Delhi Sona Somic Lemforder Components Ltd. Central Delhi Sree Lakshmi Industrial Forge & Engineers Ltd. Bangalore Sri K V R Forgings Ltd. East Godavari Stotz-Blacksmiths Ltd. Mumbai Super Forgings & Steels Ltd. Kolkata Suyaan Transmissions Ltd. Pune Taparia Tools Ltd. Nashik Tata Construction & Projects Ltd. Kolkata Techno Forge Ltd. Bharuch Trackparts Of India Ltd. Kanpur Nagar Trinity India Ltd. Pune Unity Forge Ltd. Kancheepuram Usav Forgings Ltd. Ahmadnagar Varsha Forgings Ltd. Pune Vipras Corporation Ltd. Mumbai Viraj Alloys Ltd. Thane Vishnu Forge Inds. Ltd. Vybra Automet Ltd. Nalgonda Wesman Halverscheidt Forgings Ltd. Bhopal
Plant capacity: 3000 MT/Annum (Steel forging various grade)Plant & machinery: 1211 Lakhs
Working capital: -T.C.I: Cost of Project : 1843 Lakhs
Return: 42.00%Break even: 55.00%
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STEEL ROLLING MILL - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue

The chief departments of a metallurgical plant operating on a complete ore-to-finished product cycle are the blast furnace, steel making and rolling departments. Almost all the steel that is produced in the steel making department passes through the rolling department; only a small portion is used for making casting and forgings. The rolling process, in which the finished product is produced, is the concluding stage of metallurgical production. The finished product of such a plant is rolled stock of various types, designed for various purposes, such as: rails; beams; channels; angles; round, square or strip steel; special-purpose shapes, plate and sheet; tubes, etc. The initial material supplied to the rolling mill is the ingot which may be either square or rectangular in cross-section. In certain cases round ingots are employed (in the production of tubes, wheels and types). The rolling process in a modern metallurgical plant comprises two stages: 1) Rolling the ingot into the semifinished product and 2) Rolling the semifinished into the finished product. Under the dispensations of the governments Industrial Policy of the post-liberalisation era, four steps changed the direction of the steel industry in India. These were (i) freedom to set up integrated steel plants in the private sector; (ii) placing imports of steel under OGL (open general licence); (iii) reduction of import duties on both steel and scrap; and (iv) decontrol of domestic prices. The comparative advantage of cheap and high quality iron ore and manganese, has been somewhat set off by the limited accessibility of the steel industry to the supply of coking coal. The adoption of the sponge iron route by the private sector integrated plants helped in circumventing the constraint, and at the same time, ushered in a technological revolution in the industry. As a result, India has come to enjoy a cost advantage compared to most countries. India produced over 50 mn tonnes of steel in 2006-07. In the year 2007-08, the production had gone up to nearly 55 mn tonnes. Of this, 5.7 mn tonnes were exported. The industry in India witnessed a boom period aided by higher price realizations. Total market of steel was estimated at Rs. 1867.77 billion in 2007-08 which meant an increase of around 17% over that of the preceding year. The domestic supplies constituted some 81% of the total. The domestic demand is based on the per capita consumption in the urban sector increasing from 77 kg to 165 kg in 2019-20 at an annual growth of 5%. Likewise the per capita consumption in rural areas was expected to rise from 2 kg per annum to 4 kg by the terminal year (a CAGR of 4.4%). India has one of the lowest consumption rate in the world - around 33 kg per person to Chinas 200 kg, and South Koreas 900 kg. The thrust to an increased growth of over 7% is expected to be realised by a 13% annual increase in exports. To achieve the planned target on the basis of proposed investments, the Indian steel sector would require an estimated additional workforce of 136,000 to achieve the anticipated steel production of 68 mn tonnes by 2011-12. It was anticipated by the government. That India would reach a capacity of 124 mn tonne by 2012. Extending the horizon further, India is slated to achieve a capacity of over 240 mn tonnes per year by 2020. Chinas present capacity stands at 349 million tonnes. In this context, the steel industrys target of 110 mn tonnes by 2019-20 may be considered modest. There is a very good scope in this sector and new entrepreneurs should venture into this field. Few Indian Major Players are as under: A H W Steels Ltd. A K C Steel Inds. Ltd. A P Steel Re-Rolling Mill Ltd. Aarti Steels Ltd. Abhishek Steels Ltd. Adhunik Metaliks Ltd. Aditya Ispat Ltd. Agarwal Steel Complex Ltd. Albright Steel Inds. Ltd. Allied Steels Ltd. Allied Strips Ltd. Andhra Pradesh Steels Ltd. Anil Special Steel Inds. Ltd. Ankit Metal & Power Ltd. Apollo Metalex Pvt. Ltd. Apollo Vikas Steels Pvt. Ltd. Arun Vyapar Udyog Pvt. Ltd. Ashiana Ispat Ltd. Asian Alloys Ltd. Associated Transrail Structures Ltd. Atma Steels Ltd. Avon Ispat & Power Ltd. B S L Scaffolding Ltd. Balmukund Concast Ltd. Beekay Steel Inds. Ltd. Bellary Steels & Alloys Ltd. Benaka Sponge Iron Pvt. Ltd. Bharat Berg Ltd. Bharat Forge & Press Inds. Ltd. Bhartia Commercial Co. Ltd. Bhoruka Steel & Services Ltd. Bhushan Power & Steel Ltd. Bhushan Steel Ltd. Bhuwalka Steel Inds. Ltd. Bloom Industries Ltd. Bohmis Industries Ltd. Brindavan Alloys Ltd. Calcutta Steel Co. Ltd. Chamundi Inds. Ltd. Charminar Steels Ltd. Chase Bright Steel Ltd. Comet Steels Ltd. Concast Ispat Ltd. Coromandel Steels Ltd. Deccan Alloys Pvt. Ltd. Delta Mechcons (India) Ltd. Dewas Metal Sections Ltd. Dhar Industries Ltd. Dhiraj Iron & Steel Ltd. Divy Rollform Ltd. Dolphin Udyog Ltd. E B G India Pvt. Ltd. Eastcoast Steel Ltd. Eastern Steel & Power Ltd. Ellora Steels Ltd. Energylink (India) Pvt. Ltd. Essar Steel Ltd. Facor Steels Ltd. Ferro Concrete Co India Ltd. G K Steel & Allied Inds. Ltd. Gangotri Iron & Steel Co. Ltd. Ganpati Sponge Iron Ltd. Girish Rolled Products & Alloys Ltd. Glade Steel Pvt. Ltd. Goa Ispat Ltd. Gontermann-Peipers (India) Ltd. Goradia Steel Inds. Pvt. Ltd. Goyal Ispat Ltd. Graham Firth Steel Products (India) Ltd. Grand Bright Bars Ltd. Gujarat Natural Resources Ltd. Gwalior Strips Ltd. Hamco Steels & Alloys Ltd. Handum Industries Ltd. Handum Iron & Steel Enterprises Ltd. Hans Metals Ltd. Hariyana Metals Ltd. Haryana Concast Ltd. Haryana Foils Ltd. Hi-Tech Pipes Ltd. Him Ispat Ltd. Hisar Metal Inds. Ltd. Hitek Industries Ltd. Howrah Gases Ltd. I U P Jindal Metals & Alloys Ltd. India Steel Works Ltd. Indian Bright Steel Co. Ltd. Indian Iron & Steel Co. Ltd. Indian Steel Corpn. Ltd. Indian Steel Rolling Mills Ltd. Indore Steel & Iron Mills Ltd. Indus Smelters Ltd. Ipisteel Ltd. Ispat Industries Ltd. Ispat Jharkhand Steels Ltd. Ispat Profiles India Ltd. J S L Stainless Ltd. J S W Steel Ltd. J S W Steel Processing Centres Ltd. J V G Steels India Ltd. J V Strips Ltd. Jai Corp Ltd. Jai Raj Ispat Ltd. Jalan Ispat Castings Ltd. Jalgaon Re-Rolling Inds. Ltd. Jindal Iron & Steel Co. Ltd. Jindal Steel & Alloys Ltd. Jindal Steel & Power Ltd. Juhi Alloys Ltd. K A P Steel Ltd. K B Rolling Mills Ltd. K L Concast Pvt. Ltd. K L Rathi Steels Ltd. K L Steels Pvt. Ltd. K R Steelunion Ltd. Kalyani Gerdau Steels Ltd. Kamdhenu Ispat Ltd. Kamini Ispat Ltd. Kanishk Steel Inds. Ltd. Kaveri Steels Pvt. Ltd. Khemka Ispat Ltd. Kundil Ispat Ltd. Kusum Iron & Steel Ltd. Lloyds Steel Inds. Ltd. Loha Ispat Ltd. M S L Industries Ltd. M S P Steel & Power Ltd. Madhusudan Special Sections Ltd. Magnum Steels Ltd. Mahalakshmi Profile Ltd. Mahamaya Steel Inds. Ltd. Mahavir Rolling Mill Ltd. Mahavir Steel Inds. Ltd. Mahindra Steel Service Centre Ltd. Maitri Steels Ltd. Man Structurals Ltd. Mangal Steel Enterprises Ltd. Mardia Ispat Ltd. Marmagoa Steel Ltd. Meenakshi Steel Inds. Ltd. Meghalaya Ispat Ltd. Met-Rolla Steels Ltd. Metalman Industries Ltd. Modern Steels Ltd. Modinagar Rolls Ltd. Mohan Steels Ltd. Mohta Electro Steel Ltd. Monga Brothers Ltd. Mukand Ltd. Mukand Vijaynagar Steels Ltd. Munak Galva Sheets Ltd. N S L Ltd. [Merged] National General Inds. Ltd. National Steel & Agro Inds. Ltd. Nava Karnataka Steels Pvt. Ltd. Nicco Steels Ltd. Nipha Steels Ltd. O P Steels Ltd. Orient Steel & Inds. Ltd. P M P Steel Rolling Mills (Madras) Ltd. P M Telelinnks Ltd. Panchmahal Steel Ltd. Parshuram Steels Ltd. Partap Rajasthan Special Steels Ltd. Partap Steel Rolling Mills (1935) Ltd. Partap Steels Ltd. Pasondia Steel Profiles Ltd. Peekay Re-Rolling Mills Pvt. Ltd. Pennar Engineered Building Systems Ltd. Pennar Industries Ltd. Pithampur Steels Ltd. Pondy Metal & Rolling Mills Pvt. Ltd. Posco India Pvt. Ltd. Prabhu Steel Inds. Ltd. Prakash Industries Ltd. Premier Ispat Ltd. Prestige Stocks & Bonds Ltd. Progressive Steels (India) Ltd. Punjab Iron & Steel Co. Ltd. Purvi Bharat Steels Ltd. R H L Profiles Ltd. R K K R Steels Ltd. R M I Steels Ltd. R P G Transmission Ltd. R R Ispat Ltd. R S Corporation Ltd. R S Infra-Transmission Ltd. R S L Industries Ltd. (Duplicate Name, Uttar Pradesh) Rajasthan Ambuja Inds. Ltd. Rajinder Alloys Ltd. Ramanasekhar Steels Ltd. Ramsunar Rolsteel Ltd. Rashtriya Ispat Nigam Ltd. Rathi Alloys & Steel Ltd. Rathi Bars Ltd. Rathi Industries Ltd. Rathi Steel & Power Ltd. Reliance Ispat Inds. Ltd. Richardson & Cruddas (1972) Ltd. Richardson & Cruddas Ltd. Rishab Concast Ltd. Rohini Strips Ltd. Ruchi Strips & Alloys Ltd. S A B Industries Ltd. S K Foils Ltd. Sail Bansal Service Centre Ltd. Sandeep Industries Ltd. Sandeep Steels Ltd. Sanvijay Rolling & Engg. Ltd. Saroj Alloys & Steels Ltd. Seam Industries Pvt. Ltd. Shakti Alloy Steels Ltd. Shilpa Rerollers Ltd. Shimoga Steels Ltd. Shivalik Bimetal Controls Ltd. Shobhagya Steels Ltd. Shree Kamrup Roofings Ltd. Shree Krishna Rolling Mills (Jaipur) Ltd. Shree Mahavir Ispat Ltd. Shree Sanyeeji Ispat Ltd. Shree Sidhbali Steels Ltd. Shree Vaishnav Ispat Pvt. Ltd. Shri Bajrang Alloys Ltd. Shri Bhagavati Bright Bars Ltd. Shri Ramrupai Balaji Steels Ltd. Shri Rathi Steels Ltd. Singhal Strips Ltd. Singhal Swaroop Ispat Ltd. Sipta Coated Steels Ltd. [Erstwhile] Sirhind Steel Ltd. Siyaram India Ltd. Somani Swiss Inds. Ltd. Sonal Vyapar Ltd. Southern Iron & Steel Co. Ltd. Sree Aravindh Steel Ltd. Sri Vasavi Inds. Ltd. Steel Authority Of India Ltd. Steel Complex Ltd. Steel Strips Ltd. Steelco Gujarat Ltd. Stelco Ltd. Stelco Strips Ltd. Strong Steel Ltd. Sujana Metal Products Ltd. Sujana Towers Ltd. Sulekhram Steels Pvt. Ltd. Supra Exports Ltd. Swapna Sakar Steel Ltd. Swetal Steel Inds. Pvt. Ltd. Tamil Nadu Steels Ltd. Tata Steel Ltd. Tayo Rolls Ltd. Testeels Ltd. Tiger Steel Engg. (India) Pvt. Ltd. Tirumala Re-Rolling Pvt. Ltd. Torus India Ltd. Transpower Engineering Ltd. Trichy Steel Rolling Mills Ltd. Trident Steels Ltd. Tulsyan N E C Ltd. Tungabhadra Steel Products Ltd. U B L Industries & Investments Ltd. Unique Intercontinental Ltd. Unique Structures & Towers Ltd. Unison Metals Ltd. Upper India Steel Mfg. & Engg. Co. Ltd. Usha Alloys & Steels Ltd. Utkal Steels Ltd. Uttam Galva Steels Ltd. V S L Steels Ltd. V V S Alloys Ltd. Vallabh Steels Ltd. Vardhman Industries Ltd. Venkateshwar Ispat Ltd. Vermani Steel Strips Ltd. Vijaya Steels Ltd. Viki Industries Pvt. Ltd. Vinar Ispat Ltd. Viraj Profiles Ltd. Wheelabrator Alloy Castings Ltd. Zodiac Metal Strips Ltd. Capacity : Hot Rolled Rods 30000 MT/Annum Tor Steel 15000 MT/Annum Cold Rolled Steel 15000 MT/Annum
Plant capacity: -Plant & machinery: 429 Lakhs
Working capital: -T.C.I: Cost of Project : 1145 Lakhs
Return: 45.00%Break even: 61.00%
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STEEL FABRICATION UNIT - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue

Metal Fabrication is the group of entire processes employed to shape the metals into the desired shape by welding, brazing, soldering or riveting, bolt-fastening and similar other metal processing machinery. Close monitoring of the progress of civil construction, erection and commissioning schedules is of crucial importance for a successful and timely execution of any project. Fabrication is the back bone for all civil constructions, electricity transmission lines, defense and railway, signal posts etc. Fabrication is a general engineering sector industry requiring simple general purpose machinery and equipment but what it performs is of great value. The importance of iron and steel among other materials is well known for industrialization and national economy. Basically all industries depend on iron and steel for their structural, machinery and raw material requirements. Defence, SEBs (Power), Public works and Irrigation, Railways (including wagon building), coal sector, petroleum oil, heavy industries, EEPC, steel plants, Housing Industry, all large/medium/SSI industries consume iron and steels in bulk quantity for their capital equipment, industrial/commercial/residential building civil engineering structures and raw material requirements. In essence, development of steel means the development of all forward linked and backward linked industries to cater to innumerous fields of activities ranging from industrial to domestic applications and infrastructure development. The raw materials for fabrication units are well- known steel sections, girders, plates, wires and hardwares etc. These raw materials are available through indigenous sources. A proper design department can enhance the chances of a fabrication unit for growth to undertake unit for growth to undertake the manufacture of massive and complicated structures with the involvement of the requisite expertise. The present Indian economy is seemed fastest growing economy. The emphasis on development of infrastructure capital goods, power generation and transmission, railway and defense requirement there is a very good potential for steel fabricated items. Few Indian Major Players are as under: Alcock Ashdown (Gujarat) Ltd. Asian Closures Ltd. Associated Transrail Structures Ltd. Avon Industries Ltd. B S L Scaffolding Ltd. Bharat Forge & Press Inds. Ltd. Chemical Process Equipments Pvt. Ltd. Consite Engineering Co. Ltd. Coromandel Steels Ltd. Delta Mechcons (India) Ltd. Dewas Metal Sections Ltd. Dharambir Manoharlal Ltd. Divy Rollform Ltd. Energylink (India) Pvt. Ltd. Eurocoustic Products Ltd. Furnace Fabrica (India) Ltd. Ganpati Sponge Iron Ltd. Ghanshyam Steel Works Ltd. Girish Rolled Products & Alloys Ltd. Glass-Lined Equipment Co. Ltd. Goyal Ispat Ltd. Gujarat Containers Ltd. Gunnebo India Ltd. Gwalior Tanks & Vessels Ltd. Hans Metals Ltd. Harsha Engineers Ltd. High Quality Steels Ltd. Him Containers Ltd. Hirakud Industrial Works Ltd. I C E M Engineering Co. Ltd. I O T Anwesha Engg. & Construction Ltd. India Tube Mills & Metal Inds. Ltd. Indiana Engineering Works (Bombay) Pvt. Ltd. Inditalia Refcon Ltd. Inox India Ltd. Ispat Profiles India Ltd. J C B L Ltd. Javs Engineering (India) Ltd. K T I Manufacturing Ltd. Kirby Building Systems India Ltd. Kitti Steels Ltd. Koch Chemical Technology Group India Pvt. Ltd. L & T Shipbuilding Ltd. Madhusudan Special Sections Ltd. Mahamaya Steel Inds. Ltd. Mahavir Rolling Mill Ltd. Mahavir Steel Inds. Ltd. Man Structurals Ltd. Multi Arc India Ltd Nalwa Engineering Co. Ltd. Nile Ltd. O P Steels Ltd. Oriental Coal Co. Ltd. Par Polypack India Ltd. Patna Rolling Mills Ltd. Pithampur Steels Ltd. Poysha Industrial Co. Ltd. Progen Systems & Technologies Ltd. R P G Transmission Ltd. R R Ispat Ltd. Ratlam Industrial Ltd. Richardson & Cruddas (1972) Ltd. Richardson & Cruddas Ltd. Rishi Consfab Pvt. Ltd. Rishi Laser Ltd. Rohit Machines & Fabricators Ltd. Saifee Bucket Factory Pvt. Ltd. Seam Industries Pvt. Ltd. Shakti Met-Dor Ltd. Shri Bajrang Alloys Ltd. Steel Industrials Kerala Ltd. Supra Exports Ltd. Surana Power Ltd. Swapna Sakar Steel Ltd. Swetal Steel Inds. Pvt. Ltd. Tata Bluescope Steel Ltd. Technofab Engineering Ltd. Techtrek India Ltd. Testeels Ltd. Transpower Engineering Ltd. Tungabhadra Steel Products Ltd. U B L Industries & Investments Ltd. Unique Structures & Towers Ltd. Unitech Metals Pvt. Ltd. Vidyavihar Containers Ltd. Vijay Tanks & Vessels Ltd. Wesco Engineers Ltd. Wie Engineering Ltd. Yashraj Containeurs Ltd. Cost Estimation: Capacity : 150 MT Low Pressure Vessels 250 MT Transmission Tower & Truses 200 MT Fabricated Items
Plant capacity: -Plant & machinery: 47 Lakhs
Working capital: -T.C.I: Cost of Project : 158 Lakhs
Return: 41.00%Break even: 64.00%
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GOOD FUTURE PROSPECTS FOR TMT BARS - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities

The advent of thermo mechanically treated (TMT) steel bars has heralded a new era of economy in the construction industry in India. Round plain steel ruled over this industry up to sixties while Tor steel took over the scene in seventies and maintained its supremacy till nineties. 1997 and 1998 has now seen an extensive use of TMT steel and corrosion resistance steel thereby ushering in greater economy and longer life for RCC structures. TMT bars are widely used in general purpose concrete reinforcement structures, bridges and flyovers, dams, thermal and hydel power plants, industrial structures, high-rise buildings, underground platforms in metro railway and rapid transport system. TMT Bars is an acronym for thermo-mechanical treatment. Thermo Mechanically Treated (TMT) bars are manufactured using the Quenching & Tempering (Q & T) technology. A TMT bar gets its strength properties from quenching and tempering. No mechanical treatment is involved in TMT Bars. In TMT bars, the carbon content can be restricted to 0.2% to attain weldability and at the same time no strength is lost on this account. The joints can be welded by ordinary electrodes and no extra precautions are required. Another advantage of TMT bars is their tough surface providing high yield strength and a soft core providing excellent ductility. Strength, weldability and ductility are such properties which declare TMT steel highly economical and safe for use. An additional advantage of TMT steel is that a twisting operation is included in Tor steel, which subjects the bars to torsional stresses making them less corrosion resistant while TMT bars are free of such stresses thus having superior corrosion resistance. The TMT process gives the bar superior strength and anti-corrosive properties. Controlled water-cooling prevents the formation of coarse carbides, which has been cited as the main cause for the corrosive nature of common bar. Due to very high elongation values and consistent properties throughout the length of bar, TMT rebars have excellent workability and bend ability. The soft ferrite pearlite core enables the bar to bear dynamic and seismic loading. TMT bars have high fatigue resistance to Dynamic/ Seismic loads due to its higher ductility quality. This makes them most suitable for use in earthquake prone areas and above all it is cost effective. The grades of TMT bars available are Fe- 415, Fe - 500, & Fe - 550. The diameters of TMT bars manufactured are 8,10,12,16,20,25, 28 MM & the standard length is around 5.5 mtrs to 13 mtrs. Thus summing up, thermo mechanically treated steel is a new-generation-high-strength steel having superior properties such as weldability, strength, ductility and bend ability meeting highest quality standards at international level. The market for TMT bars is quite fragmented with a large number of small sized and regional players. The Indian iron and steel industry has come to occupy a dominant position in the socio-economic development of the country and it is certainly a matter of pride that India is the 7th largest crude steel-producing nation in the world. After having gone through the highs and lows of business cycles over time, today the Indian steel industry is on the threshold of a major change as it gears up to give substance to an expansion plan that is ambitious by any standard. Joining forces with the ‘Main Producers’ are the ‘Secondary Producers’ as well, whose emergence in the post-liberalized decade in the Indian steel scene had been initially modest but over the years, they have made a significant contribution to the growth of the domestic iron and steel industry, in terms of spread, capacity, production and commodity basket, necessitation thereby, a fresh look at the segment, traditionally labeled as the ‘Secondary’ Producers, under the Indian context. Steel production in India got a momentum with the announcement of the Industrial Policy Resolution of 1956 when three SAIL plants were set up in the public sector in the late 1950s and the fourth in early 1970. These plants along with IISCO (now, a part of SAIL), VISL and TISCO (now Tata Steel Ltd) were the only integrated steel producers till the eighties. Vizag Steel plant/RINL came into production in the early nineties. The 70s saw the emergence of the Secondary sector – small scale steel producers who opted for the scrap-DRI based electric arc furnace/induction furnace routes – to meet primarily local demand. The semi finished ingots/billets produced by this segment, in turn led to the commissioning of a large number of re-rolling units to convert the semi finished steel into bars and rods, to be used mainly by the construction industry. Moving over the Re-rolling segment, challenges include facing the market downs, specially prices and operational factors like high energy consumption. Prospect for future growth may be considered bright, given the pace and scale of infrastructure / construction activities. Such prospects are captured in the projections for the 11th Five Year Plan of the Government of India, which indicates that share of Secondary Producers in total crude steel production would rise from the present below-50% mark to 53% at the end-of the plan period, as the Secondary sector consolidates their position further. As the steel industry, including the foreign steel giants setting up steel plants in India, prepares to launch their dream projects, the future of steel in India is awaits a new chapter to be written a phase which would in all likelihood would witness the Secondary Steel sector further increase their dominance and criticality in the overall operations of the Indian iron and steel industry. After a sluggish growth in the last five years, capacity additions in the steel industry are expected to gain momentum. Progress of a large number of steel projects has gathered pace over the last 2-3 years and these are now scheduled to be commissioned by March 2013. If we were to pause for a moment to think about the growth of human civilization, we would find that the pace of social and economic growth has been closely linked to the proficiency with which people have been able to use of shape materials. Steel is one of the critical inputs required to sustain the growth of the economy. In fact it is the basic input for all kinds of economic activity. With the sustained growth of the Indian economy, there has also been a remarkable growth of the Steel Industry. The growth of infrastructures, roads and bridges, civil construction projects, and modern town ship complexes will ensure continued demand of TMT bars. There is a very good scope, market potential and demand for such products and new entrepreneurs should venture into such projects.
Plant capacity: 144000 MT/AnnumPlant & machinery: 332 Lakhs
Working capital: -T.C.I: Cost of Project : 1949 Lakhs
Return: 42.00%Break even: 76.00%
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