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Rice Husk, Rice Hull, Rice Husk Ash (Agricultural Waste) based Projects, (Precipitated Silica, Activated Carbon, Cement, Electricity, Ethanol, Hardboard, Oxalic Acid, Paper, Particle Board, Rice Husk Briquettes, Rice Husk Pellet, Silicon, Sodium Silicate)

India has a major agribusiness sector which has achieved remarkable successes over the last three and a half decades. Agricultural waste or residue is made up of organic compounds from organic sources such as rice straw, oil palm empty fruit bunch, sugar cane bagasse, coconut shell, and others.

Rice husk from paddy (Oryza sativa) is one example of alternative material that has a great potential. Rice husk a major by-product of the rice milling industry, is one of the most commonly available lignocellulosic materials that can be converted to different types of fuels and chemical feedstocks through a variety of thermochemical conversion processes. Rice husk is an agricultural residue abundantly available in rice producing countries.

The husk surrounds the paddy grain. During milling of paddy about 78 % of weight is received as rice, broken rice and bran. Rest 22 % of the weight of paddy is received as husk. This husk is used as fuel in the rice mills to generate steam for the parboiling process. This husk contains about 75 % organic volatile matter and the balance 25 % of the weight of this husk is converted into ash during the firing process, is known as rice husk ash.  This RHA in turn contains around 85 % - 90 % amorphous silica.The moisture content ranged from 8·68 to 10·44%, and the bulk density ranged from 86 to 114 kg/ m3.  

Rice husk is unusually high in ash, which is 92 to 95% silica, highly porous and lightweight, with a very high external surface area. Its absorbent and insulating properties are useful to many industrial applications, such as acting as a strengthening agent in building materials. Rice husks are processed into rectangular shaped particle boards.

Construction industry is one of the fastest growing sectors in India. Rapid construction activity and growing demand of houses has lead to the short fall of traditional building materials. Bricks, Cement, sand, and wood are now becoming scares materials. Demand of good quality of building materials to replace the traditional materials and the need for cost effective and durable materials for the low cost housing has necessitated the researchers to develop variety of new and innovative building materials.

Construction materials of special requirements for the houses in different geographical region to overcome the risk of natural hazard and for protection from sever climatic conditions has also emphasised the need for development of lightweight, insulating, cost effective, durable and environment friendly building materials. Rice hulls can be put to use as building material, fertilizer, insulation material or fuel. Rice hulls uses include aggregates and fillers for concrete and board production, economical substitute for microsilica, absorbents for oils and chemicals, soil ameliorants, as a source of silicon, as insulation powder in steel mills so as to name a few.

India is a major rice producing country, and the husk generated during milling is mostly used as a fuel in the boilers for processing paddy, producing energy through direct combustion and / or by gasification. About 20 million tones of RHA are produced annually. This RHA is a great environment threat causing damage to the land and the surrounding area in which it is dumped. Lots of ways are being thought of for disposing them by making commercial use of this RHA.

The annual rice husk produce in India amounts is generally approximately 120 million tons. Rice husk is generally not recommended as cattle feed since its cellulose and other sugar contents are low. Furfural and rice bran oil are extracted from rice husk. Industries use rice husk as fuel in boilers and for power generation.

Among the different types of biomass used for gasification, rice husk has a high ash content varying from 18 – 20 %. Silica is the major constituent of rice husk ash and the following tables gives typical composition of rice husk and rice husk ash. With such a large ash content and silica content in the ash it becomes economical to extract silica from the ash, which has wide market and also takes care of ash disposal.

A number of rice-producing countries, (e.g. Thailand), are currently conducting research on industrial uses of rice hulls.

How to Prepare Agricultural Waste Management Project Report?

A good agricultural waste management project is a reliable source of extra income for farmers and agricultural waste marketers. Instead of dumping them, you can generate energy, fertilizers, and even animal feeds from a good agro-waste management plan.

If you have ever interacted with farmers, you know that waste management in agricultural fields is a complex problem. Designing an agricultural waste management system must begin with a feasibility study report for the project.

The findings of the feasibility report for the project are important in deciding whether to proceed with your agricultural waste management project report. This report should address necessary for the implementation of the project. Some of these aspects include but are not limited to the following. 

1. How to Choose the Appropriate Technology?

Among the popular waste management option you may consider are:

  • Disposal site technologies
  • Compositing technologies
  • Thermal technologies
  • Anaerobic digestion technologies

2. Biogas Yield and Greenhouse Emissions

The project report needs to give an overview of the amount of biogas the plant will produce. You will also need to know how much electricity this will yield if you intend to produce it.

3. Assessment of the Waste Treatment Plant

Let us assume your business plan involves setting up a waste treatment plant. You, in that case, need to develop a business plan for the project. Economies of scale will, therefore, be an important aspect of your agricultural waste management project report.

The report should weigh investment costs against expected revenues from biogas, electricity generation, and fertilizer and compost sales.

4. Environmental performance

Look at the intensity of the agricultural waste management problem and gauge the plant's size to address it effectively. Additionally, you need to assess the effects of the plant on air, soil, and water reservoir pollution.

Steps involved in the Sodium Silicate Manufacturing Process

You at one time, if not all the time, used soaps, detergents, and silica adhesives. These and many others are familiar products of sodium silicate. It serves me right to give you a few hints on the manufacture of this important industrial material.

Sodium silicate manufacturing plants make it is from sand and caustic soda in three simple steps. The steps are:

Step 1: Making Cullet and Soda

Cullet is a non-crystalline form of solid glass. It primarily contains sodium oxide and silicon dioxide. All you need to make cullet is first to mix sand (silicon dioxide) and soda (sodium carbonate). You then roast this mixture in a furnace, usually at 1000oC. What you get at the end of this simple process is cullet.

Step 2: Conversion of cullet to sodium silicate

If you dissolve cullet in the water at high temperature and pressure, the product is aqueous sodium silicate, also called water glass.

Step 3: Customizing ratios

Depending on the properties of a water glass that your customers need, you can vary the ratio of silicon dioxide to sodium oxide by adding sodium hydroxide. 

How to Start a Rice Husk Ash Business?

Have you ever wondered where husks from milled rice go? Well, nearly 30% of raw rice ends up as husks after milling. Quite often, millers sell rice husks to factories where they burn it as fuel, yielding lots of rice husk ash (RHA).

Rice husk ash can be a major environmental pollutant if not appropriately disposed of. If you start a rice husk ash business, you do not only make profits. You also help to solve a thorny environmental conservation problem. Here are some rice husk ash business ideas you might want to explore further.

  • Cement manufacturing
  • Silica production
  • Ceramics and refractory plant
  • Steel industry
  • Rubber manufacturing

If you think starting a manufacturing plant that uses RHA is beyond your financial muscles, there is a cheaper option. Simply buy RHA from industries that burn rice husks for fuel. Do some surveys and find a market for the ash. Sell your RHA at a profit, and you have your rice husk business on the move.

Feasibility Study Report on Rice Processing Business Plan

Rice is among the most popular foods globally. Among the top rice-producing countries are China, India, Indonesia, Vietnam, Thailand, Burma, and the Philippines.

A feasibility analysis report will clearly show you the possibility of your business thriving in your selected location. Rice processing can give you different products. Therefore, you may need to do various types of feasibility reports for each of the anticipated outcomes.

An ideal feasibility project report for rice processing should cover, among other aspects, the following:

  • Current and future rice production
  • Rice imports into the country
  • Number and production capacity of existing rice millers
  • Ideal plant production capacity
  • Drying and storage options
  • Overall project cost implications

 

 

Reasons for buying our reports:

This report helps you to identify a profitable project for investing or diversifying into by throwing light to crucial areas like industry size, market potential of the product and reasons for investing in the product

This report provides vital information on the product like its characteristics and segmentation

This report helps you market and place the product correctly by identifying the target customer group of the product 

This report helps you understand the viability of the project by disclosing details like machinery required, project costs and snapshot of other project financials

The report provides a glimpse of government regulations applicable on the industry

The report provides forecasts of key parameters which helps to anticipate the industry performance and make sound business decisions.

 

Our Approach:

Our research reports broadly cover Indian markets, present analysis, outlook and forecast for a period of five years.

The market forecasts are developed on the basis of secondary research and are cross-validated through interactions with the industry players

We use reliable sources of information and databases. And information from such sources is processed by us and included in the report

 


We can provide you detailed project reports on the following topics. Please select the projects of your interests.

Each detailed project reports cover all the aspects of business, from analysing the market, confirming availability of various necessities such as plant & machinery, raw materials to forecasting the financial requirements. The scope of the report includes assessing market potential, negotiating with collaborators, investment decision making, corporate diversification planning etc. in a very planned manner by formulating detailed manufacturing techniques and forecasting financial aspects by estimating the cost of raw material, formulating the cash flow statement, projecting the balance sheet etc.

We also offer self-contained Pre-Investment and Pre-Feasibility Studies, Market Surveys and Studies, Preparation of Techno-Economic Feasibility Reports, Identification and Selection of Plant and Machinery, Manufacturing Process and or Equipment required, General Guidance, Technical and Commercial Counseling for setting up new industrial projects on the following topics.

Many of the engineers, project consultant & industrial consultancy firms in India and worldwide use our project reports as one of the input in doing their analysis.

We can modify the project capacity and project cost as per your requirement.
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SILICA FROM RICE HUSK ASH - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue

Rice husk is an agricultural residue easily available in rice producing countries. India is a major rice producing country, and the husk generated during milling is mostly used as a fuel in the boilers for processing paddy, producing energy through direct combustion & or by gasification. The rice husk contains about 75% organic volatile matter & the balance 25% of the weight of this husk is converted into ash during the firing process, is known as rice husk ash (RHA). This RHA in tern contains around 85%–92% amorphous silica. Silica is one of the valuable inorganic chemical compounds. It can exist in gel, crystalline and amorphous forms. It is the most abundant material in the earth’s crust. Silica is the major constituent of rice husk ash. With such a large ash content & silica content in the ash it becomes economical to extract silica from the ash, which has wide market & also takes care of ash disposal. Precipitated Silica (also called particulate silica) is composed of aggregates of ultimate particles of colloidal size that have not become linked in massive gel network during the preparation process. It is an amorphous form of silica; the word amorphous denotes a lack or crystal structure, as defined by x-ray diffraction. Early interest in amorphous silica was purely academic. Amorphous silica can be broadly divided into three categories. Vitreous silica or glass made by fusing quartz, Silica made indicating either amorphous or crystalline silica with high speed neutrons & Micro amorphous silica. Micro amorphous silica includes sols, gels powders & porous glasses, all of which are composed of ultimate particles or structural units less than 1/um in diameter. These silica have high surface area, generally greater than 3m2/g. Micro amorphous silica can be further divided into micro particulate silica microscopic sheets & fibers & hydrated amorphous silica. .Gynogenic silica’s are formed at high temperature by condensation of SiO2 from the vapor phase, or at lower temperature by chemical reaction in the vapor phase followed, by condensation. Silica formed in an aqueous solution can occur as sols, gels or particles. A gel has a three-dimensional, Continuous structure, where as a sol is a stable dispersion of fine particles. Macroscopic particles are formed by aggregation of smaller particles from either a gel or so. Amorphous silica is precipitated from super saturated solution obtained by concentrating an under saturated solution a hot saturated solution, or generating Si(OH)4 of silica ester SiH4, SiS2, SiCl4 or Si. Precipitated Silica soluble silicate solutions are of fine controlled particle size & porous in nature. Precipitated silica powders have a more open structure with higher volume than dried pulverized gels. The physical & chemical properties or precipitated silica vary according to the manufacturing process. Ultimate & aggregate particle size in silica’s precipitated from solution can be varied by reinforcement & control of suspension pH, temperature & salt content. The particle size in gynogenic silica’s is controlled by combustion conditions. The surface area as determined by nitrogen adsorption is a function of particle size. USES AND APPLICATION Precipitated silica is used as filler for paper & rubber as a carrier & diluents for agricultural chemicals, as an anti caking agent, to control viscosity & thickness and as a cleansing agent in toothpastes & in cosmetics. Precipitated silica also finds its applications as anti caking agents in food industry & as thermal insulators. Precipitated silica is perhaps the best not black filler and reinforcing agent used in rubber industry especially for the production of silicon rubber. The distinguishing feature of the growth of precipitated silica industry in India is that it has classifiably flourished in the small-scale sector. Readily available new materials low capital investment & high rates of return offer a distinct advantage to the small-scale manufacturers to venture into this field. MARKET SURVEY Precipitated Silica is used as filler for paper & rubber as a carrier & diluents for agricultural chemicals, as an anti caking agent, to control viscosity & thickness and as molecular sieves. So, we can better understand the growing demand of precipitated silica by seeing the demand of the following industries.Silicon is a unique material. Its abundance is one of the reasons it is used for a wide range of purposes. One of the most important uses of silicon is as a core element of microchips. To manufacture microchips, the microelectronics industry requires silicon with an impurity level of 10–11. Since silicon forms a stable compound with oxygen (silicon oxide, SiO2), the deoxidization of silicon oxide needed to reach this high level of purity consumes a substantial amount of energy, which, in turn, affects the environment through emissions of carbon dioxide (CO2).Bulk silicon wafers used at the beginning of the integrated circuit making process must first be refined to "nine nines" purity (99.9999999%), a process which requires repeated applications of refining technology. The silicon demand by the PV cell industry can be estimated using the available amount of silicon in combination with the amount of silicon needed to produce 1 MWp of solar cells. Global production of rice, the majority of which is grown in Asia is approximately 550 million tonnes/year. This is generated at a rate of about 20% of the weight of the product rice, or some 110 million tonnes per year globally. The husk in turn contains between 15 and 20% of mineral matter the majority of which is amorphous silica. There is a growing demand for finely divided amorphous silica in the production of high strength, low permeability concrete, for use in bridges, marine environments, and nuclear power plants. This market is currently filled by silica fume. Limited supply and high demand has pushed the price of silica fume to as much as US$ 1,000/tonne in some market. Rice husk has the potential to generate 16.5 to 22 million tonnes of ash containing over 90% amorphous silica that could be used as a substitute for silica fume. The husk has energy content of about 14 GJ/tonne so that the energy potential worldwide would be some 1.5 billion GJ/year, which at US$ 5/GJ would have an annual value of US$ 7.5 billion. This amount of energy is equivalent to over 1 billion barrels of oil per year. PRESENT MANUFACTURERS Anand Engineers Pvt. Ltd. Anand Lubricants Pvt. Ltd. Camco Multi Metal Ltd. Elofic Industries Ltd.
Plant capacity: 20 MT/DayPlant & machinery: Rs. 518 Lakhs
Working capital: -T.C.I: Cost of Project: Rs. 832 Lakhs
Return: 24.91%Break even: 48.13%
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Particle Board from Rice Husk - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue

Construction industry is one of the fastest growing sectors in India. Rapid construction activity and growing demand of houses has lead to the short fall of traditional building materials. Bricks, Cement, sand, and wood are now becoming scares materials. Demand of good quality of building materials to replace the traditional materials and the need for cost effective and durable materials for the low cost housing has necessitated the researchers to develop variety of new and innovative building materials. Construction materials of special requirements for the houses in different geographical region to overcome the risk of natural hazard and for protection from sever climatic conditions has also emphasised the need for development of lightweight, insulating, cost effective, durable and environment friendly building materials. Agricultural waste or residue is made up of organic compounds from organic sources such as rice straw, oil palm empty fruit bunch, sugar cane bagasse, coconut shell, and others. Rice husk from paddy (Oryza sativa) is one example of alternative material that can be potentially used for making particle board. Rice husk is unusually high in ash, which is 92 to 95% silica, highly porous and lightweight, with a very high external surface area. Its absorbent and insulating properties are useful to many industrial applications, such as acting as a strengthening agent in building materials. Rice husks are processed into rectangular shaped particle boards. Particle board is as the name suggests a board made of particles of wood obtained mechanically without destroying the inherent character of wood. This new industry initially was started primarily with a view to utilize wood waste. Wood that was left in the forest being unsuitable for lumber industry and wood that was thrown away as waste in various wood industries, (e.g. sawmills, furniture making plywood Industries) could be utilized in making particle board. It may be mentioned here that fiber board also utilizes the same wood waste; the wood is converted into pulp and pressed the bond being obtained mainly from the natural lignin present in wood. In case of particle board, the bond is obtained by using an organic binder-synthetic resin adhesive. The accepted definition of particle board is A sheet material manufactured from small pieces of wood on other lignocelluloses materials, (e.g. chips, flakes, splinters, strands, shives, etc.) agglomerated by use of an organic binder together with one or more of the following agents heat, pressure, moisture a catalyst etc. Uses & Applications The property of this board can be controlled. It has got better acoustic properties and hence better sound absorption. It does not support combustion, thus it is safe to use as it is fine safety measure. It is insect and termite resistant. It is water resistant. It is more economical. It is used in furniture making where cost economy is the main factor. It is used both for movable and built in furniture. It is used in construction industry in making doors, flooring, floor underlayment, ceiling, roof underlayment, walls partition, concrete frame-work and transport industry. Market Survey The large producers account for 15% of the total production, producing some 38 mn sq. m of plywood and block boards. The ecological considerations had, however, placed the industry in jeopardy owing primarily to the restraints put on the use of timber. Alternate materials from agricultural wastes like stalks of cotton and wheat, rice husk and bagasse are slowly getting into the industry as raw material feeds. Kitply Industries, Sarda Plywood, Century Plywood, Novapan, National Plywood, Green-ply and Jayshree Tea remain the main players in the organized sector of plywoods and particle boards, which has some 60 units. There are several SSI units and other informal sector units contributing around 60% of the total production. The Indian market for particle board and plywood is estimated in value terms, at over Rs 37 bn. Of the total market, particle board including medium density fiber board (MDF board) accounts for nearly a quarter of the market. Nearly 85% of the particle board is supplied by the organized sector. Western India has emerged as the leader in the particle board segment. Shirdi Industries (SIL) was setting up a plant for the manufacture of MDF and particle board. The project, which will be India's first and only integrated plant providing complete interior solutions, was being set up at Uttarakhand. It was mainly because of the state government granting the company a status, entitling the company to excise duty, income tax and sales tax exemption besides investment subsidy. The company is also producing pre-laminated board, decorative laminates, floorings, panel door and furniture components from the facility. Few Major Players are as under:- Archidply Industries Ltd. Bajaj Eco-Tec Products Ltd. Bajaj Hindustan Ltd. Ecoboard Industries Ltd. Feroke Boards Ltd. Genus Paper Products Ltd. Kitply Industries Ltd. Novopan Industries Ltd. Nuboard Manufacturing Co. Ltd. Rushil Decor Ltd. Shapoorji Pallonji & Co. Ltd. Shirdi Industries Ltd. Western India Plywoods Ltd.
Plant capacity: 15 Lakh Nos. /annumPlant & machinery: Rs. 152 Lakhs
Working capital: -T.C.I: Cost of Project: Rs. 426 Lakhs
Return: 31.00%Break even: 51.00%
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Rice Bran Oil (Solvent Extraction) - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Plant Layout

Rice is an important food crop. Rice bran is a by- product resulting from the processing of rice. It is the main source of rice oil. The majority of available bran continues to be used for animal feeds without being extracted for the oil. Rice oil, also called rice bran oil, has been used extensively in Asian countries. Rice bran oil is extremely light, versatile and delicious. Used to fry, sauté, salad dressings, baking, dipping oils and where ever you use cooking oil. It is amazing cooking oil- light, healthy and also best in taste. The crude bran oil can also be used for manufacture of soap, emulsifiers, fatty acid, plasticisers, cosmetics and tocoferol (vitamin E) etc. India produces about 80 million tonnes of paddy annually. This can yield about 5 million tonnes of rice bran and to the extent of 8 lakhs tonnes of rice bran oil. Production of rice bran oil is currently estimated at about 2 lakhs tonnes and hardly 10-15 per cent of it is of edible grade, although the potential availability is reckoned at about 8 lakhs tonnes. The wide gap between the actual production and the potential availability of rice bran oil is primarily due to the fact that at present around 70 per cent of the paddy produced in the country is processed through huller mills while only 30 percent is processed by modern Sheller mills. Present Manufacturers A G Fats Ltd. Agrawal Oil Extractions Ltd. Agro Tech India Ltd. Balaji Agro Oils Ltd. Bharani Oils Ltd. Boppana Oils Ltd. Cethar Foodoil Ltd. Chaitanya Oils Ltd. Globus Industries & Services Ltd. Goa Agro Oil Ltd. Godavari Edible Bran Oil Ltd. J R Foods Ltd. J S P Oils & Fats Ltd. K G N Agro Internationals Ltd. Kanakadurga Agro Oil Products Ltd. Kedia Overseas Ltd. Lakshmi Energy & Foods Ltd. Malwala Oils Ltd. Midland Industries Ltd. Modi Naturals Ltd. Morinda Overseas Inds. Ltd. Neha Oils Ltd. Patliputra Industries Ltd. Prakash Solvent Extractions Ltd. Raghunath Cotton & Oil Products Ltd. Ravindra Solvent Oils Ltd. Rice Oil & Foods Ltd. S K M Animal Feeds & Foods (India) Ltd. Sambandam Solvent Extraction Ltd. Satyakala Agro Oil Products Ltd. Sethia Oil Inds. Ltd. Sethia Oils Ltd. Shanti Kunj Solvent Ltd. Shree Madhav Edible Products Ltd. Shree Shakthi Agro Oils Ltd. Siddaganga Oil Extractions Pvt. Ltd. Siris Agro Ltd. Sona Oil & Chemical Inds. Ltd. Sonitpur Solvex Ltd. Sree Tulasi Solvent Extractions Ltd. Sri Murugarajendra Oil Industry Ltd. Srihitha Refineries Ltd. Sudha Agro Oil & Chemical Inds. Ltd. Tara Health Foods Ltd. Thapar Agro Mills Ltd. Unique Organics Ltd. Vegepro Foods & Feeds Ltd. Vijay Agro Products Pvt. Ltd.
Plant capacity: 388 MT/DayPlant & machinery: Rs. 615 Lakhs
Working capital: -T.C.I: Cost of Project: Rs. 1760 Lakhs
Return: 30.02%Break even: 47.16%
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Rice Flakes from Broken Rice (Used in Beer Industry) - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Production Schedule

Rice flakes are tasty flakes that are created using rice grains. Rice Flakes are used as breakfast food and are famous by the names like poha/chiwda when cooked as breakfast meal. Rice flakes can be consumed with milk as cereal. Wide application of Rice Flakes is in the application of beer industry to produce beer. Rice flakes can also be mixed with other dried grain flakes to create a tasty breakfast cereal. Rice flakes from broken rice used in beer industries, which is cheap convenient and is an innovated concept. The product is used in beer industry which finds a prominent place in alcoholic beverages. It has an excellent domestic demand. In India about 32 beer units are registered with DGTD with a total installed capacity of the order of 132,200 Kilo Litres per year. The capacity utilization during the last few years has been around 156 percent. So, it has to be assessed that in the coming years the new unit may come up to production considering the 60% of the total licenses. Similarly demand is increasing day by day to meet the requirement of indigenous as well as export market. Few Major Players are as under:- Arlem Breweries Ltd. [Merged] Arthos Breweries Ltd. Associated Breweries & Distilleries Ltd. [Merged] Aurangabad Breweries Ltd. Balaji Distilleries Ltd. [Merged] Blossom Industries Ltd. Buckingham Distilleries & Breweries Ltd. [Merged] Castle Breweries Ltd. Central Distillery & Breweries Ltd. [Merged] Charminar Breweries Ltd. [Merged] Cobra Indian Beer Pvt. Ltd. Devans Modern Breweries Ltd. Doburg Lager Breweries Ltd. [Erstwhile] East Coast Breweries & Distilleries Ltd. [Merged] Foster’s India Ltd. Haryana Breweries Ltd. [Merged] Herbertsons Ltd. [Merged] High Range Breweries Ltd. [Merged] Hindustan Breweries & Bottling Ltd. Impala Distillery & Brewery Ltd. India Tourism Devp. Corp. Ltd. Indo Lowenbrau Breweries Ltd. [Merged] Kalyani Breweries Ltd. [Merged] Kesarval Beverages Ltd. [Merged] Kool Breweries Ltd. Lilasons Breweries Ltd. Lilasons Industries Ltd. Malabar Breweries Ltd. [Merged] Mangalore Breweries & Distilleries Ltd. [Merged] McDowell & Co. Ltd. [Merged] Millennium Beer Inds. Ltd. [Merged] Mohan Breweries & Distilleries Ltd. Mohan Meakin Ltd. Mohan Rocky Springwater Breweries Ltd. Mount Shivalik Breweries Ltd. Mount Shivalik Inds. Ltd. Mysore Breweries Ltd. [Merged] Mysore Wine Products Ltd. [Merged] Pals Distilleries Ltd. Phipson & Co. Ltd. [Merged] Pincon Spirit Ltd. Premier Breweries Ltd. [Merged] Punjab Breweries Ltd. [Merged] Rainbow Breweries Ltd. Rajasthan Breweries Ltd. Rochees Breweries Ltd. [Merged] Salamander Distillers Ltd. [Merged] Shaw Wallace Distilleries Ltd. [Merged] Sica Breweries Ltd. [Merged] Skol Breweries Ltd. Skol Breweries Ltd. [Merged] Som Distilleries & Breweries Ltd. Tripti Alcobrew Ltd. United Breweries Ltd. Vinedale Distilleries Ltd. Winsome Breweries Ltd.
Plant capacity: 3000 MT/annumPlant & machinery: Rs. 72 Lakhs
Working capital: -T.C.I: Cost of Project: Rs. 298 Lakhs
Return: 26.82%Break even: 49.12%
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Particle Board from Rice Husk - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue

Agricultural waste or residue is made up of organic compounds from organic sources such as rice straw, oil palm empty fruit bunch, sugar cane bagasse, coconut shell, and others. Rice husk from paddy (Oryza sativa) is one example of alternative material that can be potentially used for making particle board. Rice husks are processed into rectangular shaped particle boards. This new industry initially was started primarily with a view to utilize wood waste. Construction industry is one of the fastest growing sectors in India. Rapid construction activity and growing demand of houses has lead to the short fall of traditional building materials. Demand of good quality of building materials to replace the traditional materials and the need for cost effective and durable materials for the low cost housing has necessitated the researchers to develop variety of new and innovative building materials. Construction materials of special requirements for the houses in different geographical region to overcome the risk of natural hazard and for protection from sever climatic conditions has also emphasised the need for development of lightweight, insulating, cost effective, durable and environment friendly building materials. Few Major Players are as under:- Archidply Industries Ltd. Bajaj Eco-Tec Products Ltd. Bajaj Hindustan Ltd. Ecoboard Industries Ltd. Feroke Boards Ltd. Genus Paper Products Ltd. Kitply Industries Ltd. Novopan Industries Ltd. Nuboard Manufacturing Co. Ltd. Rushil Decor Ltd. Shapoorji Pallonji & Co. Ltd. Shirdi Industries Ltd. Western India Plywoods Ltd.
Plant capacity: 15 Lakh Nos. /annumPlant & machinery: Rs. 152 Lakhs
Working capital: -T.C.I: Cost of Project: Rs. 426 Lakhs
Return: 31.69%Break even: 51.30%
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Rice Mill, Rice Bran Oil with Captive Power Plant (Integrated Unit)- Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study

Paddy is the most important and extensively grown food crop in the World. Rice grain (Oryza sativa) along with hulls/husk is known as paddy. Paddy seed contains a rough, hard and woody outer covering, called husk which make paddy as such inedible. It is the staple food of more than 60 percent of the world population. The rice which is obtained after milling is called raw rice. Nearly 60% of the total rice produced in India is subjected to parboiling. Parboiling is a hydrothermal treatment of paddy followed by drying before milling for the production of milled parboiled rice. In general, three major steps in parboiling i.e., soaking, steaming and drying have a great influence on the final characteristics and quality of parboiled rice. India is a second largest producer of rice in the world. On an average India produces 130 million tonnes of paddy and 79 million tonnes of milled rice. According to the solvent Extractor's Association of India, the total production of oil from indigenous sources amounted to 76.2 lakhs tonnes in oil year 2003-2004 and in the current oil year this is expected to rise to around 80.6 lakhs tonnes. The government estimated that the total shortfall in supply was of the order of about 6 lakhs to 7 lakhs tonnes. However, it imported about 11 lakhs tonnes last year, which is expected to go up to about 15 lakhs tonnes in the current year. Few Indian Major Players are as under:- A V I Export (India) Ltd. Agrawal Oil Extractions Ltd. Ambalica Enterprises Ltd. Ankit India Ltd. Arvind Kumar Nand Kumar Ltd. B C L Industries & Infrastructures Ltd. B G H Exim Ltd. Cargill India Pvt. Ltd. Chaman Lal Setia Exports Ltd. Daawat Foods Ltd. Dolphin International Ltd. Doon Valley Rice Ltd. Emmsons International Ltd. G R M Overseas Ltd. Goel International Pvt. Ltd. Graintec India Ltd. Jagdamba Foods Ltd. K J International Ltd. K R B L Ltd. Kohinoor Foods Ltd. L T Foods Ltd. Lakshmi Energy & Foods Ltd. M K International Ltd. Mega (India) Ltd. Modern Flour Mills Ltd. Navjivan Roller Flour & Pulse Mills Pvt. Ltd. Olam Exports (India) Ltd. Oswal Agro Furane Ltd. P K S Ltd. Padam Cotton Yarns Ltd. Petro Plast Industries Ltd. Punjab Basmati Rice Ltd. Punjab Greenfield Resources Ltd. R T Exports Ltd. Rameswarlal & Co. Ltd. Rashel Agrotech Ltd. Rei Agro Ltd.
Plant capacity: 17658100 MT/ Annum,Rice: 1296000 MT/ Annum,Rice Bran Oil: 6000 MT/ Annum,Deoiled Rice Bran Cake: 22500 MT/ Annum,Salable Power: 1750000 UnitsPlant & machinery: Rs.2391 Lakhs
Working capital: -T.C.I: Cost of Project: Rs.8269 Lakhs
Return: 32.00%Break even: 33.00%
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Sodium Silicate from Rice Husk/Hull - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities

Rice husk a major by-product of the rice milling industry, is one of the most commonly available lignocellulosic materials that can be converted to different types of fuels and chemical feedstocks through a variety of thermo chemical conversion processes. During milling of paddy about 78 % of weight is received as rice, broken rice and bran. Rest 22 % of the weight of paddy is received as husk. This husk is used as fuel in the rice mills to generate steam for the parboiling process. This husk contains about 75 % organic volatile matter and the balance 25 % of the weight of this husk is converted into ash during the firing process, is known as rice husk ash. The silicates are used as a fire-resisting binder for asbestos and other similar insulating materials, as a binding cement. They are also employed in the preparation of cores and moulds for casting molten metals. Sodium silicates are used in the composition of acid resisting and refractory cements. Other uses of the silicate are as follows: as a suspension agent in are purification processes, from industrial wastes, for water proofing stone products, as a coating material in the packing materials, such as wooden panels, paper or cardboard boxes, for the insulation of electric copper wires, in the preservation of eggs. The Midwest U.S. market for sodium silicate is highly concentrated, with only four competitors. The competitors are PQ Corporation, Occidental Chemical Corporation, INEOS Group Limited, and W.R. Grace & Company. PQ Corporation is a leading global producer of silicate, zeolite, and other performance materials serving the detergent, pulp and paper, chemical, petroleum, catalyst, water treatment, construction, and beverage markets. The future demand for sodium silicate is a function of growth of the end-user industries, mainly soap and detergent factories, pulp and paper mills, paint, pigment and adhesive factories. Information obtained from Ethiopian Investment Authority give strong indication that private investment in the aforementioned industries is bound to grow. Due to demand growth, it is a good project for entrepreneurs to invest. Any entrepreneurs venture into this field will be successful. Few Indian Major Players are as under:- Abhiraami Chemicals Ltd. Balls & Cylpebs Ltd. Shri Aster Silicates Ltd.
Plant capacity: 6000 MT/ AnnumPlant & machinery: Rs. 144 Lakhs
Working capital: -T.C.I: Cost of Project : Rs. 374 Lakhs
Return: 28.00%Break even: 58.00%
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Precipitated Silica from Rice Husk Ash - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities

Rice husk is an agricultural residue easily available in rice producing countries. India is a major rice producing country, and the husk generated during milling is mostly used as a fuel in the boilers for processing paddy, producing energy through direct combustion & or by gasification. The rice husk contains about 75% organic volatile matter & the balance 25% of the weight of this husk is converted into ash during the firing process, is known as rice husk ash (RHA). This RHA in turn contains around 85%–92% amorphous silica. Silica is one of the valuable inorganic chemical compounds. It can exist in gel, crystalline and amorphous forms. It is the most abundant material in the earth’s crust. Silica is the major constituent of rice husk ash. With such a large ash content & silica content in the ash it becomes economical to extract silica from the ash, which has wide market & also takes care of ash disposal. Precipitated Silica (also called particulate silica) is composed of aggregates of ultimate particles of colloidal size that have not become linked in massive gel network during the preparation process. Precipitated Silica soluble silicate solutions are of fine controlled particle size & porous in nature. Precipitated silica powders have a more open structure with higher volume than dried pulverized gels. Precipitated silica is used as filler for paper & rubber as a carrier & diluents for agricultural chemicals, as an anti caking agent, to control viscosity & thickness and as a cleansing agent in toothpastes & in cosmetics. Precipitated silica also finds its applications as anti caking agents in food industry & as thermal insulators. Precipitated silica is perhaps the best not black filler and reinforcing agent used in rubber industry especially for the production of silicon rubber. Precipitated silica market is fragmented and major portion of the global market share is constituted by regional players. Therefore, precipitated silica market has high price sensitivity. Moreover low capital investment has increased the threat of new entrants in the market mainly in the developing economies. There has been surge in investment by major players in the emerging economies. Thus, Precipitated Silica from Rice Husk Ash as an entrepreneur, offers an exciting opportunity to you.
Plant capacity: Precipitated Silica: 5 MT/Day,CaCO3 (by product):10.3 MT/DayPlant & machinery: Rs 437 Lakhs
Working capital: -T.C.I: Cost of Project: Rs 660 Lakhs
Return: 24.00%Break even: 55.00%
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Silica from Rice Husk - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue

Rice husk is an agricultural residue easily available in rice producing countries. India is a major rice producing country, and the husk generated during milling is mostly used as a fuel in the boilers for processing paddy, producing energy through direct combustion & or by gasification. The rice husk contains about 75% organic volatile matter & the balance 25% of the weight of this husk is converted into ash during the firing process, is known as rice husk ash (RHA). This RHA in turn contains around 85%–92% amorphous silica. Silica is one of the valuable inorganic chemical compounds. It can exist in gel, crystalline and amorphous forms. It is the most abundant material in the earth’s crust. Silica is the major constituent of rice husk ash. With such a large ash content & silica content in the ash it becomes economical to extract silica from the ash, which has wide market & also takes care of ash disposal. Precipitated Silica (also called particulate silica) is composed of aggregates of ultimate particles of colloidal size that have not become linked in massive gel network during the preparation process. Precipitated Silica soluble silicate solutions are of fine controlled particle size & porous in nature. Precipitated silica powders have a more open structure with higher volume than dried pulverized gels. Precipitated silica is used as filler for paper & rubber as a carrier & diluents for agricultural chemicals, as an anti caking agent, to control viscosity & thickness and as a cleansing agent in toothpastes & in cosmetics. Precipitated silica also finds its applications as anti caking agents in food industry & as thermal insulators. Precipitated silica is perhaps the best not black filler and reinforcing agent used in rubber industry especially for the production of silicon rubber. Precipitated silica market is fragmented and major portion of the global market share is constituted by regional players. Therefore, precipitated silica market has high price sensitivity. Moreover low capital investment has increased the threat of new entrants in the market mainly in the developing economies. There has been surge in investment by major players in the emerging economies. Thus, Precipitated Silica from Rice Husk Ash as an entrepreneur offers an exciting opportunity to you.
Plant capacity: Precipitated Silica:10MT/Day •CaCO3 (by product):20.6MT/DayPlant & machinery: Rs 864 Lakhs
Working capital: -T.C.I: Cost of Project:Rs 1255 Lakhs
Return: 25.00%Break even: 50.00%
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Precipitated Silica from Rice Husk Ash - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities

Rice milling generates a byproduct known as husk. This surrounds the paddy grain. During milling of paddy about 78 % of weight is received as rice, broken rice and bran.Rest 22 % of the weight of paddy is received as husk. This husk is used as fuel in the rice mills to generate steam for the arboiling process. This husk contains about 75 % organic volatile matter and the balance 25 % of the weight of this husk is converted into ash during the firing process, is known as rice husk ash (RHA). This RHA in turn contains around 85 % - 90 % amorphous silica.Precipitated silica is used as filler for paper & rubber as a carrier & diluents for agricultural chemicals, as an anti-caking agent, to control viscosity & thickness and as a cleansing agent in toothpastes & in cosmetics.Precipitated silica, along with fumed silica, silica sol, and silica gel, is a part of the global specialty silica market. This market is expected to exhibit positive single-digit growth through 2018 and reach a valuation of US$ 7 Bn by 2018. Precipitated silica market, which accounts for around 70% of the global speciality silica market, is also expected to witness steady growth in the next three years. The rising demand for energy efficient products in the automotive industry has resulted in the rapid growth of the global precipitated silica market.The growing toothpaste industry is also a major driver of the global precipitated silica market as precipitated silica is used as a thickening agent it the formulation of toothpaste.As a result of these factors, the global precipitated silica market is expected to expand at a 5.5% CAGR between 2015 and 2023.Thus, as an entrepreneur this project offers an exciting opportunity to you. Few Indian Major Players are as under • 20 Microns Ltd. • Bharucha Stone & Sand Works Pvt. Ltd. • Insilco Ltd. • Integrated Glass Materials Ltd. • Kiran Global Chems Ltd. • Mines & Rock Products (India) Pvt. Ltd. • Passary Minerals Ltd. • SonalSil-Chem Ltd.
Plant capacity: Precipitated Silica: 3,000 MT/Annum Activated Carbon (by product): 810MT/Annum Sodium Carbonate (by product): 1,200MT/AnnumPlant & machinery: Rs. 526 lakhs
Working capital: -T.C.I: Cost of Project: Rs. 786 lakhs
Return: 27.00%Break even: 55.00%
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