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Printing Projects, Technology, Flexography, Foil Stamping, Offset Printing, Printing Press, Rotary Printing Press, Screen Printing, Rotogravure, Inkjet, Laser Printing, Pad Printing, Web Offset, Colour Offset Printing press, Digital Printing Projects

Print Industry encompasses almost every field in a country's economy. The industry generates an assortment of objects like Newspapers, Magazines, Books, Business Order Forms, Post Cards to Memo Pads, etc. that comes in use in our day to day life.The Printing Industry also comprises all sectors primarily engaged in printing on apparel and textile products, paper, metal, plastics, glass, and other materials, except fabric (grey goods). The printing processes employed include, but are not limited to, lithographic, gravure, screen, flexographic, digital, and letterpress. The demand for innovative printing practices has been on a high in recent times. The country’s printing market, currently valued at US$12.1 billion, is projected to reach US$20.9 billion and expected to rise to the 8th position by 2011. Currently India is the12th largest print market in the world.The Indian print industry will be worth around $27 billion by 2012. The Indian Printing Industry is well established and presently growing at 12% per annum. All products and services that cater to banking, telecom, education, pharmaceuticals and consumer goods segments in the Indian market have grown. Today, India is increasingly viewed as a print outsource destination which means that the exports in the publishing business have also grown.Today, India’s printing market is about $ 12.1 billion and is forecast to grow to US $ 20.9 billion by 2011.  There are more than 8000 daily newspapers published in India, besides a large number of weekly and fortnightly periodicals published in all Indian languages.

The Indian Printing Industry today comprises more than 300,000 big, small and medium printers with a total turnover of more than US $ 15 billion.  Almost 75% printing presses are family owned and hence closely held.

The Main Segments of the Indian Printing includesNewspaper printing, Sheet fed offset printing, Flexographic & Gravure printing, Can Coatings printing, Screen Printing, Marking & Coding print, UV Coatings printing, etc.

India is the second largest print market in the world. It can be segmented into newspapers, magazines, special interest publications, directories such as (yellow pages, exporters’ guides and city guides), custom publishing and printing solutions. There is an enormous growth being witnessed in the digital printing industry apart from other printing technology.The emergence of the retail revolution and growing education across the country is acting as a fuel to the growth of the Printing Industry. Due to liberalization and globalization, the printing industry is progressing at a very fast speed by adopting modern printing technology. India is therefore attracting entrepreneurs from all over the world to set up their units in this country. Progress made in automation has made the printing industry more interactive by changing every aspect in our day to day life.

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Each detailed project reports cover all the aspects of business, from analysing the market, confirming availability of various necessities such as plant & machinery, raw materials to forecasting the financial requirements. The scope of the report includes assessing market potential, negotiating with collaborators, investment decision making, corporate diversification planning etc. in a very planned manner by formulating detailed manufacturing techniques and forecasting financial aspects by estimating the cost of raw material, formulating the cash flow statement, projecting the balance sheet etc.

We also offer self-contained Pre-Investment and Pre-Feasibility Studies, Market Surveys and Studies, Preparation of Techno-Economic Feasibility Reports, Identification and Selection of Plant and Machinery, Manufacturing Process and or Equipment required, General Guidance, Technical and Commercial Counseling for setting up new industrial projects on the following topics.

Many of the engineers, project consultant & industrial consultancy firms in India and worldwide use our project reports as one of the input in doing their analysis.

We can modify the project capacity and project cost as per your requirement.
We can also prepare project report on any subject as per your requirement.

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WATER BASED AND SOLVENT BASED FLEXO AND GRAVURE PRINTING INKS - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study

Flexography originated in about 1900 as “aniline-dye rubber printing, used for simple packaging prints. Flexographic printing inks are liquid, unlike letter press and offset inks. They dry very quickly. Packaging gravure must be adapted to many different printing materials and varying demands placed on the printed product. This requires much experience and great flexibility on the part of the printer. Rolls of paper, plastic films, aluminium foils and laminated stock are all subject to such printing. Gravure is the method of choice for printing with transfer inks. Aqueous printing inks containing selected textile disperse dyes are usually printed and dried on special papers. It is observed that there is growth demand rate increase 10-15% per annum, which is very large gap in demand and supply. It can be estimated that the same demand growth will be remain or increase due to popularity increase in the flexo and gravure printing. It can be concluded that there is very good scope for new entrepreneurs who has good knowledge of market and can produce quality product with economic price.
Plant capacity: 5 MT / DayPlant & machinery: 34 Lakhs
Working capital: -T.C.I: 316 Lakhs
Return: 52.00%Break even: 34.00%
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RUBBER ROLLER FOR PRINTING MACHINE - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Plant Layout

The rubber rollers used in printing machineries are of different sizes and as per requirement. These can be manufactured by using different dies and moulds. The raw material is rubber for rubber rollers. White and black type rollers are used in paper printing machinery. It depends on the colour of ink. Rubber rollers are mainly used in printing machinery of paper, textile mill, wax machines, tin printing, litho printing etc. Due to rapid development of printing industry there is a rapid growth of rubber rollers utilization proportionately. There is 5% growth rate of printing industry annually. So, the growth of rubber roller industry is also increasing at the same rate. The new comer can well venture in this field.
Plant capacity: 20 Pcs/DayPlant & machinery: Rs. 15 lakhs
Working capital: -T.C.I: Rs. 57 lakhs
Return: 48.00%Break even: 47.00%
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Paper Shopping Bags with Printing - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities

Plant capacity: 10000 Nos/DayPlant & machinery: Rs. 25 Lakhs
Working capital: -T.C.I: Rs. 87 Lakhs
Return: 42.00%Break even: 46.00%
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EXERCISE NOTE BOOK AND OFFSET PRINTING - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities

Exercise note book, registers, pads and files are widely known and vastly used as day to day products. Exercise note books are of different shapes and sizes, accordingly. Used for different purposes. With the growth of education among the masses particularly in rural areas, industrialization and commercialization with in the country, the demand of stationery, notebook, has been increasing very fast. Other factors like population growth, compulsory primary education Govt. incentives, and age statistics have only increased the demand. Now these items are essential almost for every one. With the growing population, demand of writing and printing papers in the form of registers, notebook, paper pads etc. has very bright future scope. Any new entrepreneur can venture in to this field. Offset printing, also referred to as offset lithography, is a type of printing process used by virtually all large commercial printers. Offset printing is a technology that has been around for over 100 years now. Offset printing produces a finished product where the ink is completely flat on the paper with a matte finish. The term "Offset" gets its name from the fact that the plate cylinder which holds the art information does not come in contact with the paper. Offset printing is the most commonly used printing method today. Over 40% of all print jobs are carried out using offset printing. Offset printing can be done on a web printing press, one that use huge rolls of continuously fed paper, or a sheet fed press that, uses sheets of paper. Both types of presses produce printed materials that can be cut to size after printing. Offset printing uses all of the latest technology in printing. Offset printing works because water and the inks used in the printing process do not mix. The images to be printed are created on the computer and then "burned" onto metal plates using a chemical developing process similar to photography. The metal plates are dampened with water which adheres to the areas without images. The ink is added next, one color at a time, where it sticks to the areas with images. The most modern systems use a direct-to-plate system in which the images are burned directly to the metal plates; the omission of a secondary step saves time and money. The offset printing process requires a fairly large investment in equipment and set up. However, once the infrastructure is in place, offset printing itself is relatively inexpensive. Thus, the initial investment in an offset printing press can be fairly high but the actual cost of offset printing turns out very economical. There is a very good scope in this segment. New entrepreneurs should venture into this field. Few Indian Major Players are as under: Blue Bird (India) Ltd. Lodha Offset Ltd. Sundaram Multi Pap Ltd. Tamil Nadu Newsprint & Papers Ltd.
Plant capacity: 7500 Nos. Exercise Note Books/Day and Offset Press for Printing Job WorkPlant & machinery: 35 Lakhs
Working capital: -T.C.I: 2 Crores
Return: 48.00%Break even: 46.00%
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PVC Flex Banner - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue, Plant Layout

Flex is a sheet of polythene widely used to deliver high quality digital print for outdoor hoardings and banner, mainly printed by large color plotters in CMYK mode. These prints are efficient, Low-cost and durable substitutes of hand painted hoarding and hand written banner. PVC flex is made out of PVC and fabric raw material, specially designed for solvent printing industry. It is suitable for indoor and outdoor printing used in billboard, display, banners and exhibition booth decoration. There are two types of pvc flex- 1)Frontlit Flex 2)Backlit Flex. Laminated Backlit flex products are widely used for indoor and outdoor advertisement. Its surface has fine ink absorption which is compatible for all solvent-based printers such as Vutek, Nur, Scitex, etc. With special treatment, The products have a good property of anti-microbial and anti-aging. Backlit flex is a good translucent media material design for backlit displays which perform a high printing quality while printing a single strike image. Its certain finishing treatment makes ideal performance. The Signage Industry is witnessing robust growth in India with strong and steady economic growth. More and more MNC’s are coming to India, branding has become an important aspect in every segment. Signage, LED &Showroom Display plays a very important role in each and every business. In India advertising industry is worth more than 3.5 billion US dollars annually with a growth rate of approximately 20% per annum. The printing industry in India has assumed growing significance during the last decade, as one of the biggest and fastest growing sectors in India. The growth has always been in double digits and significantly, more than the GDP growth rate. Any entrepreneurs venture into this field will be successful.
Plant capacity: 414.72 sq.mt./Annum,PVC Flex Banner(Frontlit/Backlit): 210 Lakhs sq.mt./Annum,PVC Flex Banner(Vinyl): 204.72 Lakhs sq.mt./AnnumPlant & machinery: Rs. 833 Lakhs
Working capital: -T.C.I: Cost of Project : Rs. 1451 Lakhs
Return: 28.00%Break even: 50.00%
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Corrugated Cardboard Boxes Manufacturing Unit with Printing

Packing, in a way represents the extent of industrialization of a country. Packaging has been assuming importance in the context of growth of industries in general and consumer industries in particular.Among the packaging materials, paper and paper based products continue to occupy a predominant place.Corrugated boxes form an integral part of the packaging industry. These are found everywhere helping people shift both domestic as well as industrial items safely from one place to the other. A corrugated box is quite strong and can withstand huge weights. These boxes are especially made of cardboard. Also there are partitions which basically protect items inside and hold them in place so as to avoid damage. Rapid industrialization, particularly in emerging economies such as China, Brazil and India, is expected to increase trade activities in this region, thus, subsequently driving the demand for corrugated boxes market. In addition, growth of the electronics and automotive sectors is expected to boost the growth of the corrugated boxes market over the next few years, as these boxes provide protection to the various delicate parts of these equipments.Becauseoftheaforesaidqualities,thedemandforpackinginCorrugatedFibre Board is rapidly growing. The recent survey has revealed that 80% to 85% packing is now being done through corrugated fibre Board.As a whole it is a good project for new entrepreneurs to invest. Few Indian Major Players are as under • Adorn Enterprises Ltd. • Brown Kraft Inds. Ltd. • Deccan Polypacks Ltd. • Grand Packaging India Pvt. Ltd. • Nec Packaging Ltd. • Wadpack Pvt. Ltd. • K C L Ltd.
Plant capacity: Corrugated Cardboard Boxes: 12000mt/annum Printed Corrugated Cardboard Boxes: 6000mt/annumPlant & machinery: Rs 3545 lakhs
Working capital: -T.C.I: Cost of Project: Rs 5726 lakhs
Return: 25.00%Break even: 41.00%
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Digital Printing Unit

Digital printing refers to methods of printing from a digital-based image directly to a variety of media. It usually refers to professional printing where small-run jobs from desktop publishing and other digital sources are printed using large-format and/or high-volume laser or inkjet printers. Digital printing has a higher cost per page than more traditional offset printing methods, but this price is usually offset by avoiding the cost of all the technical steps required to make printing plates. It also allows for on-demand printing, short turnaround time, and even a modification of the image (variable data) used for each impression. The savings in labor and the ever-increasing capability of digital presses means that digital printing is reaching the point where it can match or supersede offset printing technology's ability to produce larger print runs of several thousand sheets at a low price The digital printing market is expected to grow from USD 21.08 Billion in 2016 to USD 28.85 Billion by 2023, at a CAGR of 4.48% between 2017 and 2023. This report provides the market size and future growth potential of the digital printing market across different segments such as ink type, print head type, substrate type, and geography. The study identifies and analyzes the market dynamics such as drivers, restraints, opportunities, and industry-specific challenges for the digital printing market. This report also profiles the key players operating in the digital printing market. The base year considered for the study is 2016, and the market size forecast is provided for the period between 2017 and 2023
Plant capacity: -Plant & machinery: -
Working capital: -T.C.I: -
Return: 1.00%Break even: N/A
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Screen Printing

Screen printing is a printing technique whereby a mesh is used to transfer ink onto a substrate, except in areas made impermeable to the ink by a blocking stencil. A blade or squeegee is moved across the screen to fill the open mesh apertures with ink, and a reverse stroke then causes the screen to touch the substrate momentarily along a line of contact. This causes the ink to wet the substrate and be pulled out of the mesh apertures as the screen springs back after the blade has passed. Screen printing is also a stencil method of print making in which a design is imposed on a screen of polyester or other fine mesh, with blank areas coated with an impermeable substance. Ink is forced into the mesh openings by the fill blade or squeegee and by wetting the substrate, transferred onto the printing surface during the squeegee stroke. As the screen rebounds away from the substrate the ink remains on the substrate. Screen T-shirt printing machines are being increasingly used to print T-shirts, having same design, in bulk to meet rising demand from large companies, NGOs, and communities etc. in Asia Pacific. As a result, spending on screen T-shirt printing machines is projected to increase by vendors, particularly focusing on providing low-cost customized T-shirts to their customers. The t-shirt printing machines is highly fragmented with large number of local players in each regional market. Some major players in the global custom t-shirt printing market are Brother International Corporation, Seiko Epson Corporation, ColDesi, Inc, Kornit Digital, The M&R Companies, Mimaki Global, Anajet, Konica Minolta, Inc., Mutoh Belgium nv, Mciroscreen Production Pte. Ltd, KP Tech Machine Pvt Ltd and several others.
Plant capacity: -Plant & machinery: -
Working capital: -T.C.I: -
Return: 1.00%Break even: N/A
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GRAVURE PRINTING CYLINDERS

A gravure cylinder comprises a (typically) steel cylinder base, or an underlying metal structure that supports the engraved image-carrying layer. There are two primary types of cylinder bases: sleeve cylinders and shaft cylinders. A sleeve cylinder differs from a shaft cylinder in that it needs to have shafts attached prior to installing it on the press, whereas a shaft cylinder, as its name indicates, comes with shafts attached. The disadvantages of a sleeve cylinder include the fact that different shafts (with their own peculiar inaccuracies) are used during different stages of production—engraving, preparing, and printing—which create inaccuracies in the engraved image and, ultimately, in the printed image. Shaft cylinders, utilizing the same shafts at each stage of production, are remarkably accurate and, not surprisingly, are the most widely-used cylinder bases.
Plant capacity: -Plant & machinery: -
Working capital: -T.C.I: -
Return: 1.00%Break even: N/A
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GRAVURE PRINTING CYLINDERS

A gravure cylinder comprises a (typically) steel cylinder base, or an underlying metal structure that supports the engraved image-carrying layer. There are two primary types of cylinder bases: sleeve cylinders and shaft cylinders. A sleeve cylinder differs from a shaft cylinder in that it needs to have shafts attached prior to installing it on the press, whereas a shaft cylinder, as its name indicates, comes with shafts attached. The disadvantages of a sleeve cylinder include the fact that different shafts (with their own peculiar inaccuracies) are used during different stages of production—engraving, preparing, and printing—which create inaccuracies in the engraved image and, ultimately, in the printed image. Shaft cylinders, utilizing the same shafts at each stage of production, are remarkably accurate and, not surprisingly, are the most widely-used cylinder bases.
Plant capacity: -Plant & machinery: -
Working capital: -T.C.I: -
Return: 1.00%Break even: N/A
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Information
  • One Lac / Lakh / Lakhs is equivalent to one hundred thousand (100,000)
  • One Crore is equivalent to ten million (10,000,000)
  • T.C.I is Total Capital Investment
  • We can modify the project capacity and project cost as per your requirement.
  • We can also prepare project report on any subject as per your requirement.
  • Caution: The project's cost, capacity and return are subject to change without any notice. Future projects may have different values of project cost, capacity or return.

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