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Pharmaceutical, Drugs, Fine Chemicals, Bulk Drug Intermediates, Pharmaceutical Drugs, Pharma Drug Ingredients Intermediates, Drug Intermediates, Speciality Chemicals, Raw Materials, Fine and Specialty Chemicals Intermediates, Pharmaceutical Bulk Drugs

Indian drugs and pharmaceutical industry has advanced perceptibly and is getting ready  for the new patent regime and  to withstand global competition, which is expected to be unleashed by new winds of liberalisation - a new era of liberalisation - much different from what was ushered in since the conclusion of the Uruguay Round and the establishment of the World Trade Organisation.

The industry has been expanding at annual rates ranging between 8 to 10% (against global growth rate of 6%).  According to a study  by McKinsey, Vision 2010, the domestic pharmaceutical industry could attain a size of  $25 billion (Rs 1200 billion) by 2010 by focusing on two areas: first, innovation-led research, development and new drug discoveries; and second, information technology-led remote sales and marketing.  The market for bulk drugs and formulations had increased from about Rs 103  billion in 1990-91 to an estimated Rs 435  billion at the end of 2003-04.  The prices of Indian essential drugs are among the lowest in the world. Apart from strides made by the industry in the last half-a-century, lower production cost due to reverse engineering and low R&D outlays has been a major factor in keeping the prices under check.

The global pharmaceutical industry is estimated at $ 300 billion, not all representing cross-border trade.  India's measly share of $ 1.5 billion in global trade represents an untapped potential. Under the regime of economic liberalisation underway since early 1990s, the drugs and pharmaceutical sector witnessed initiatives at fresh investment in the sector. Nearly 1735 investment proposals of the order of around Rs 166  billion were initiated. The foreign collaboration proposals approved numbered around 425 with a foreign direct investment  (FDI) component of over Rs 25 billion. The pharmaceuticals have figured high on the export front. In 2001-02,  the sector was  estimated to have registered a growth of 17.6% at around Rs 20.3 billion.

In the wake of economic liberalisation, many a  overseas players  returned or contemplated returning to India. These include Ivox Corp (USA),  Taro Pharmaceuticals (Israel) and Merck (USA). These are out either to set shop or looking for acquisitions in India. Hexal AG of Germany has established a liaison office in India. MILLIONCs like Rocha, Bayer, Aventis and Chiron are making India a regional hub for bulk drugs. 

The Export Import Bank of India (Exim Bank) had  doubled its corpus for the pharmaceutical industry to Rs 2 billion as a result of increased activity in the industry, especially in the external sector. The fund is used for the development and commercialisation of the new products and applications, significant improvement in the existing design of  products, setting up and expansion of pilot plants, research studies for obtaining regulatory approvals, cost of filing and managing international patent and R&D Centres.

It needs, however, to be recognised that the presence  of small scale manufacturers has resulted, on the one hand,  in a highly fragmented industry, and on the other, it has made it possible to supply a near 100,000 drugs including vitamins, antibiotics, antibacterials, cardio-vascular and other essential drugs. These account for nearly 37% of the market.  While each of about 80% of the manufacturers has annual sales below a billion rupees, top ten companies are known to control over 30% of the market. At present there are more than 20,000 players in the country.

The major players are: Alembic Chem, Aurobindo Pharma, Cipla, Dr. Reddy's, FDC, IPCA Labs, Jagsonpal Pharma, J.B. Chemicals, Kopran, Lupin Labs, Lyka Labs, Morepan Labs, Nicholas Piramal, Ranbaxy Labs, Sun Pharma, Themis Medicare, GlaxoSmithkline, Astrazeneca, Aventis, E-Merck, Torrent Pharma, TTK Healthcare, Unichem Labs,  Wockhardt  and  Zandu Pharma.  Until recently, only a few of the Indian companies had gone into any serious R&D activity. Much of the effort was directed to affordable analogue research. The R&D level in the country is low with even well-placed pharma companies spending less than 2% of turnover on R&D. MILLIONCs are known to contribute as much as 10% or more of their turnover to R&D.  While India is very strong in process chemistry, biology and applied bio-chemistry, initiatives at all levels - government, academia, private sector - involving heavy financial outlays, are called for.

Ayurveda continues to remain a preferred system of medicine for a vast segment of population in the country. The country has over 400,000 registered practitioners of the Indian system of medicine. Around 170 institutes properly affiliated to various universities impart under- or post-graduate courses each year. These institutes churn out some 5,500 fresh practitioners. The practitioners are supported by 12,000 dispensaries and 2,100 beds available for ayurveda treatment countrywide. The emerging biotechnology sector has already taken by storm and is offering sops to states to make these as the thriving ground for the highly potential segment in medicare.

How to Prepare Project Report on Pharmaceutical Processing Industry?

Drug manufacturing companies work under strict laws and regulations. Their processes need to comply with relevant drugs act in their respective countries.

Therefore, if you are planning to invest in pharmaceutical processing, a good project report will be necessary. Besides the prominent aspects of a project report, you should pay close attention to the following issues in a pharmaceutical processing report.

1. Marketing

This industry is very competitive. I need not stress the value of detailed market analysis. You need to understand the status of market competition and the demand for pharmaceutical products. A proper market analysis will additionally help you prepare an excellent pharmaceutical business plan. Given your market analysis report, you will develop a marketing plan.

2. Government approval

In almost all countries, there are laws and regulations for the manufacture, distribution, and administration of drugs. Consider giving a status report on these requirements when making the final project status report.

3. Manufacturing Process

It would help if you had a picture of the process you will employ in making your drugs. Outline the quality checks and balances in the process. State the required pharmaceutical intermediates and their corresponding active pharmaceutical ingredients.

4. Machines and Equipment

You need to identify the equipment you will need, such as homogenizers, spectrophotometer, tabulating machines, etc. to ensure the machines meet quality specifications. You may also need to put down a plan to train workers on their operations.

How Does the Drug Manufacturing Process Work?

If you are an aspiring drug manufacturer, you should know how the bulk drug manufacturing process works. This is a complicated process and requires professional skills in molecular biology, medical microbiology, and pharmacy.

The process involves four steps, namely:

  • Milling
  • Granulation
  • Coating
  • Tabulation

Milling is important because it makes the drug powder uniform. It ensures uniform distribution of the active pharmaceutical ingredients. Additionally, milling makes it easier to formulate the drug into a syrup or emulsion.

After milling, you can use wet or dry granulation to form granules. You then coat them and compress the drugs using a tabulating machine. Alternatively, you can fill the granules into capsules.

For any chemical industry business ideas, prioritize the security of your staff. Ensure workers have sufficient PPEs. Have plans to protect them from chemical poisoning. Install eyewashes and emergency showers in both production units and laboratories.

Pre-Feasibility Report on Bulk Drug Manufacturing Process

Before you set up a feasibility report or start making a business plan, you first need to do a pre-feasibility study. It is the conclusions of this study that will make you decide whether to proceed to the project feasibility report or not.

Implementing a pharmacy business plan is an expensive affair. Please do not put any investment into a business plan of this magnitude without looking at its feasibility study report.

Considering the variety of pharmaceutical products, a feasibility plan will help you decide on the most relevant product for your target market. The results of pre-feasibility and feasibility studies will inform your marketing strategy plan. At the pre-feasibility stage, you get to review the technical skills required for the bulk drug manufacturing process. You also assess the knowledge level and determine whether you have the knowledge and skills.

Lastly, this report looks at the financial demands of a chemical project report on bulk drug processing. From here, you will decide on the feasibility of the project.

How to Grow Pharmaceutical Intermediates Market?

The pharmaceutical industry relies on pharmaceutical intermediates. We use these chemicals to produce active pharmaceutical ingredients (API). 

To grow the pharmaceutical intermediates market, therefore, we should focus on the drug manufacturing industry. Here are some tips on how we can grow this industry.

1. Investment in Research and Development

We should encourage governments and established drug manufacturers to invest in research and development of new medicines. New drug development will increase the need for pharmaceutical intermediates. Consequently, this will cause the growth of the industry.

2. Boost Generic Drug Manufacturing

Feasibility study reports for project ideas in pharmaceuticals show a growing demand for generics. This demand is particularly high in developing countries. More investment in generic drugs will result in increased demand for pharmaceutical intermediates.

3. Collaborations

It is quite expensive to run a pharmaceutical intermediate processing company. If you look at a project summary example for the local industry and you will notice the huge investment. One way of cushioning the industry is to encourage collaborations, mergers, and acquisitions. Working together gives small-scale companies a competitive advantage. It lowers their operation costs and improves revenue.

How to Set Up a Chemical Industry Business Plan?

Writing a chemical industry business plan begins with a pre-feasibility study. Here, you look at the various business ideas in chemical manufacturing. You then evaluate each of these ideas based on:

1. Skills and Knowledge

If you are interested in the chemical manufacturing industry, I assume that you have some skills or knowledge in this sector. If so, look at the skills required for each idea you have. Which of these ideas marches your skills and knowledge?

2. Financial Resources

Different chemical processes have different cost implications. Try to review each idea against the expected financial input. You can examine some business plan examples on the internet to get a hint on required inputs. Once you have a convincing pre-feasibility report, you can proceed to make a feasibility report meaning the idea is profitable and viable.

The next step in setting up a chemical industry business plan is to prepare a small business marketing plan. The results of your feasibility report will help do this.

Chemical manufacturing is not only expensive, but it is also strictly regulated by law. It would be best if you had an innovative marketing strategy to break even. It would be best if you did an accurate market analysis.

A project report on the pharmaceutical industry helps you assess the dynamics of the industry. You will want to know who the major chemical manufacturers are. You will also assess the availability of raw materials and machinery for your pharmaceutical industry.

In your project report, you will also address the technical aspects of the pharmaceutical manufacturing process. You need to draw a flow diagram for the process. Lastly, sit down and draw a business plan for your chemical industry business. You will need the information from all the above processes. Additionally, a business plan will consider the financial implications of your pharmaceutical industry project report.

We can provide you detailed project reports on the following topics. Please select the projects of your interests.

Each detailed project reports cover all the aspects of business, from analysing the market, confirming availability of various necessities such as plant & machinery, raw materials to forecasting the financial requirements. The scope of the report includes assessing market potential, negotiating with collaborators, investment decision making, corporate diversification planning etc. in a very planned manner by formulating detailed manufacturing techniques and forecasting financial aspects by estimating the cost of raw material, formulating the cash flow statement, projecting the balance sheet etc.

We also offer self-contained Pre-Investment and Pre-Feasibility Studies, Market Surveys and Studies, Preparation of Techno-Economic Feasibility Reports, Identification and Selection of Plant and Machinery, Manufacturing Process and or Equipment required, General Guidance, Technical and Commercial Counseling for setting up new industrial projects on the following topics.

Many of the engineers, project consultant & industrial consultancy firms in India and worldwide use our project reports as one of the input in doing their analysis.

We can modify the project capacity and project cost as per your requirement.
We can also prepare project report on any subject as per your requirement.

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Ayurvedic Pharmacy - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue

The contribution of thousands of medical luminances has been completed in the ayurvedic system to make it as one of the most wide as well as perfect system has been tested through years of practices, making it more perfect. India abounds in medicinal plants and more than 75% of the vegetable drugs included in pharmacopoeia is available in the country. Most of them are collected from forest areas. All the main classical works on Ayurveda such as Astanga Hardaya deal with drugs, their composition and action in addition to the other aspects of the medical system. Ayurvedic compound formulations are divided into two groups 1. Kasthausadhi and 2. Rasausadhi. A number of companies are producing ayurvedic medicines. No facts and figures are available on the subject on all India scale. But a rough estimates shows that around 8,00,000 tones of ayurvedic herbs are being processed every year by the manufacturers of this system of medicines in the state. Dabur is one of the most important names producing ayurvedic medicines on large scale. There is a good scope for a new entrepreneur.
Plant capacity: 25 days/monthPlant & machinery: Rs. 22 Lakhs
Working capital: -T.C.I: Rs. 171 lakhs
Return: 51.00%Break even: 30.00%
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Virgin Coconut Oil - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue

Coconut is a small holders plantation crop grown in the humid tropics and tropical regions. India is a major producer of coconut in the world. The countrys production is 12535.9 million nuts from an area of 17.54 lakhs hectares. Virgin coconut oil is obtained from fresh matured coconut. This oil is mainly used as a body massage oil and as an ingredient in ayurvedic medicine. It is used as hair oil. It is applied on the body of babies to protect from skin troubles. There is very good demand of virgin coconut oil rather than general coconut oil. There is demand growth of coconut oil is 10% per annum. Govt. of India declared minimum support price for both milling and edible copra. The prices of coconut oil and copra continued to rule at low level in all the major markets. Virgin coconut oil has very good demand. To looking this increasing demand, we can say that any new entrepreneur can venture into this field.
Plant capacity: 600 MT/AnnumPlant & machinery: 66 Lakhs
Working capital: -T.C.I: 153 Lakhs
Return: 35.00%Break even: 56.00%
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Paracetamol - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue, Plant Economics

The development in pharmaceutical industry is very rapid and continuous research work throughout the world has resulted in a number of new medicines. Paracetamol which is also known as acetaminophen, has been developed to be used in place of phenacetin as phenacetin has been found harmful to kidney. It is used mainly as a pain relieving compound and relieves pain of headaches and other pains arising from muscles and joints etc. The other uses are paracetamol is an intermediate in the manufacture of other pharmaceuticals like the antimalarial anidequien. The production of drugs and pharmaceuticals continued to show an increasing trend. The present production covers a wide range of bulk drugs including antibiotics, vitamins, hormones, sulpha drugs and a host of other synthetic, physiochemical and biological products. A number of drugs have been put under the scheme of delicensing to facilitate their production in the country in required quantities. Few new entrepreneurs can venture into this project.
Plant capacity: -Plant & machinery: -
Working capital: -T.C.I: -
Return: 1.00%Break even: N/A
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LIQUID GLUCOSE FROM RICE - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue

Rice is basically sources of starch content little amount of fat and protein in it. It contains also vitamins and minerals. Basic raw materials required for the production of liquid glucose are rice grains, enzymes, sulfuric acid etc. which are largely available in India. Glucose syrup is used in hard boiled sweets and many dairy products. It is used in the manufacture of canned foods, confectionery, bakery products, ice creams, chewing tobacco, shoe polish and leather chemicals. Market demand of liquid glucose is gradually increase according to increase of food market. As a whole it can be concluded that it is a feasible project. Any entrepreneur may go into the process, will be successful in this project.
Plant capacity: 30000 MT/AnnumPlant & machinery: 664 Lakhs
Working capital: -T.C.I: Cost of Project 1107 Lakhs
Return: 40.00%Break even: 50.00%
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DEXTRIN FROM STARCH - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue

Dextrin is a starch derivative. It is also known as water soluble carbo hydrate produced by heat and acid depolymerization. Dextrin are made by heating with or without the addition of chemical reagents. The resultant pyrodextrines are classified into three groups, depending upon the amount of modification. Dextrines or British gums are used in a great variety of adhesive application. Their paste are used for envelope and labeling adhesives, as adhesive for postage stamps gummed tape and card board boxes. It is also used in the manufacture of bottled gum, machine labeling paste, poster gumming paste etc. Dextrins manufacturing unit has very good scope for development in the small scale sector and especially in a developing and agriculture based country like ours. There is estimated a gap of 10,000 M.T. per year of dextrin between demand and production. The product is having wide uses in many industries. So, it is clear that this is having good present and future scope so the new entrants can join the industry without any hesitation.
Plant capacity: 10 MT/DayPlant & machinery: 51 Lakhs
Working capital: -T.C.I: 309 Lakhs
Return: 47.00%Break even: 38.00%
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Methylated Spirit from Sugarcane Molasses - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities

Methylated spirit is non drinkable largely used individual alcohol spirit. This is prepared from ethyl alcohol mixed with pyridine or methyl alcohol. That is mixing of certain percentage (5% methyl alcohol) methyl alcohol in the ethyl alcohol makes ethyl alcohol toxic such that people cannot drink it. It is manufactured by fermentation of molasses by yeast and then it is separate out by distillation processes. Methylated spirit is used as solvent in the paint industries. It is used in the pharmaceutical and fermentation industries as sterilizing agent as well as solvent. It is also used in the plastic industries as basic raw material. All these industries growth is 8-10 % per annum. On that base methylated spirit demand also proportionately increase. There is a good future for existing as well as new entrepreneurs.
Plant capacity: 9450 Kls/AnnumPlant & machinery: 1175 Lakhs
Working capital: -T.C.I: 1684 Lakhs
Return: 38.00%Break even: 61.00%
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DEXTROSE SALINE - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue, Plant Layout

capacity (per day): 5000 Bottles of 5% Dextrose Saline 1000 Bottles of 10% Dextrose Saline 1000 Bottles of 25% Dextrose
Plant capacity: -Plant & machinery: Rs. 32 Lakhs
Working capital: -T.C.I: Rs. 180 Lakhs
Return: 57.00%Break even: 29.00%
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Rectified Spirit - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue, Plant Layout

Denatured spirit is the product of manufacture from ethyl alcohol or ethanol. The denatured alcohol are either completely denatured alcohol or specially denatured alcohol. Country liquor has been made from rectified spirit and is available at after double price. It is used in winter, summer and all seasons as a cheap and affordable intoxicant most by low & middle class people. Alcohol is used directly in the manufacture of several compounds such as either ethyl acetate and other esters, acetic acid, acetone, chloral, chloroform and inform. In Indian there are about 89 units engaged in the production of ethyl alcohol with an installed capacity of 5.34 lacs kiloliters per annum. But the production is considerably lower than the demand. The domestic country liquor market mostly accounted for by the unorganized sector, is the largest segment in alcoholic beverages sector. This is market is growing at about seven present annually and is expected to touch 300 million cases by 20/0. A new entrepreneur can confidently venture into this field.
Plant capacity: 4000 Bottles / dayPlant & machinery: 114 Lakhs
Working capital: -T.C.I: 2129 Lakhs
Return: 37.00%Break even: 42.00%
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TAMARIND BASED PRODUCTS- Tartaric Acid, Food Colour, Crude Pectin, Tamarind Oil, Tamarind Protein - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery

Tamarind is one of the vegetables or fruits, which is abundantly available in India and Africa. It has very good commercial value. We can commercially manufactured tartaric acid, invert sugars, food colour, crude pectin, tamarind protein and tamarind seed oil. There is tremendous commercial potential of this product. It is used in the different pharmaceutical preparations. It is used as cleaning chemicals in boilers and heat exchanger, for the preparation of jellies jam marmalade, bubble gum etc. Tartaric acid is one of the import substitute high value product. It has largely industrial use; it is used in the food items and for the preparation of different synthetic chemical products. It can be used in the paint industry, soap industry etc. There is good market demand of these products though there is no remarkable market growth is recorded. A new entrepreneur can confidently venture in this field. Cost estimation Capacity 3200 Kgs/day or Tartaric Acid – 1500 Kgs/day Food Colour – 300 Kgs /day Crude Pectin – 800 Kgs/day Tamarind Oil – 300 Kgs &/ day Tamarind Protein – 300 Kgs/day.
Plant capacity: -Plant & machinery: 143 Lakhs
Working capital: -T.C.I: 477 Lakhs
Return: 41.00%Break even: 44.00%
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MAIZE PROCESSING UNIT - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue

Maize is one of the best cereals after paddy and wheat. It is largely cultivated in the north and west India, though there is cultivation of maize in the eastern and southern India. There are basic commercial product maize hull, maize oil, zein, maize starches are obtained directly from maize. Starch is the main product of a maize processing unit, which is consumed in various other industries like food, pharmaceuticals, textiles, papers, hotels and restaurants etc. Maize is one of the most important cereal crops in the world agricultural economy and is grown in many countries in each of the continents of the world. Few new entrants can join the industry without any hesitation. Capacity 200 MT Maize Processing/Day Products Starch – 133 MT, Glucose – 20 MT, Gluten – 18 MT Germ – 8 MT, Fiber – 4 MT & Steep Water – 12 MT/day.
Plant capacity: 200 MT Maize Processing/Day Products, Starch 133 MT, Glucose 20 MT, Gluten 18 MT, Germ 8 MT, Fiber 4 MT Plant & machinery: 2913 Lakhs
Working capital: -T.C.I: Cost of Project 6084 Lakhs
Return: 41.00%Break even: 58.00%
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  • One Lac / Lakh / Lakhs is equivalent to one hundred thousand (100,000)
  • One Crore is equivalent to ten million (10,000,000)
  • T.C.I is Total Capital Investment
  • We can modify the project capacity and project cost as per your requirement.
  • We can also prepare project report on any subject as per your requirement.
  • Caution: The project's cost, capacity and return are subject to change without any notice. Future projects may have different values of project cost, capacity or return.

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