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Packaging, Holograms, Printing, Publishing, Screen Printing and DTP Projects

Packaging is among the high growth industries in India. The packaging industry refers to the business of creating a specific container to ensure a product is delivered to the consumer in top shape. Packaging is often thought of as the science, art, and technology of enclosing or protecting products for distribution, storage, sale, and use. The packaging industry includes makers of corrugated paper, glass bottles, plastic wraps, aluminum wrappers, and more.

Due to lower manufacturing costs, India is fast becoming a preferred hub for packaging production. The Indian packaging industry has made a mark with its exports that comprise flattened cans, printed sheets and components, crown cork, lug caps, plastic film laminates, craft paper, paper board and packaging machinery, while the imports include tinplate, lacquers, coating and lining compounds. In India, the fastest growing packaging segments are laminates and flexible packaging, especially PET and woven sacks.

Packaging market size in India is about Rs 65,000 crore is growing at the rate of 15 per cent per annum. Currently rigid packaging enjoys more than 65% market share but the traditional rigid packaging users are migrating to flexible packaging in a big way.

The factors leading to the growth of the packaging industry includes sectors like process food industry, electronic industry, fresh fruits and vegetables packing, consumer durables etc. The major sectors likely to influence the Packaging Industry at least for the next decade, are electronic business processing, convenience packaging, supply chain management, marketability, other benefits like labeling, tamper evidence, freshness, environment-friendly.

The market size for packaging materials & systems for food, pharmaceuticals, cosmetics, toiletries, Ind. products, textiles, handicrafts, etc. accounts for  4%, while rigid & semi-rigid  plastic containers is about 9%.The metal and tin containers accounts for 10%, glass containers 10% , corrugated board & boxes 23%, paper & paper board 36% and other ancillary materials  like tapes straps, labels, adhesives, etc. - 8%.

The top  packaging companies of India includes Parksons Packaging System , ITC Limited , Hindalco , Tata Tinplate Company of India , Moldtek Technologies Limited , Gujarat Glass Ltd , Advance Packaging , AMAC Plastic Packaging,  E C Packaging Pvt. Ltd, The Paper Products Limited.etc.

According to a study by AMR Research, 76% of sustainability efforts are focused on reducing packaging waste. A recent market study also found that sustainable packaging is expected to grow to 32 percent of the total global packaging market by 2014, up from 21 percent in 2009. Overall, companies engaged in sustainability efforts should focus on meeting consumers’ needs, reaching corporate objectives, and doing so in a way that demonstrates continuous improvement with regard to how it positively affects people and the environment. Sustainable packaging is becoming a fact of life for companies that seek to remain competitive.

The print industry is directly related to packaging industry. Print industry encompasses almost every field in a country's economy. India is the second largest print market in the world. The industry generates an assortment of objects like Newspapers, Magazines, Books, Business Order Forms, Post Cards to Memo Pads, etc. that comes in use in our day to day life.The Printing Industry also comprises all sectors primarily engaged in printing on apparel and textile products, paper, metal, plastics, glass, and other materials, except fabric (grey goods). The printing processes employed include, but are not limited to, lithographic, gravure, screen, flexographic, digital, and letterpress. The demand for innovative printing practices has been on a high in recent times. The country’s printing market, currently valued at US$12.1 billion, is projected to reach US$20.9 billion and expected to rise to the 8th position by 2011. Currently India is the12th largest print market in the world.The Indian print industry will be worth around $27 billion by 2012.

The Main Segments of the Indian Printing includesNewspaper printing, Sheet fed offset printing, Flexographic & Gravure printing, Can Coatings printing, Screen Printing, Marking & Coding print, UV Coatings printing, etc.

Due to liberalization and globalization, the printing industry is progressing at a very fast speed by adopting modern printing technology.

Today, the use of good quality packaging is preferred highly in every sector. The Indian economy is growing and so is the Packaging industry. As growth rides on increased industrial production and international trade, demands on package converters has become more demanding and sophisticated. The tremendous rise in the retail sector of the country, improving lifestyle of middle income group and rapid growth in exports that demands for excellent packaging standards to cater to the international market's needs will see the packaging industry consolidate in the strong position in the coming years.

 

 

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BOPP PRESSURE SENSITIVE SELF ADHESIVE TAPE - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities

BOPP adhesive tape, which is quite a recent development in the field of modern packaging, which is rapidly replacing the cello tape due to its excellent mechanical, optical and barrier properties. It is widely accepted for the decorative, flexible packing operations and has gained a spectrum of popularity. It is a combination of pressure sensitive adhesive and BOPP film. In dry form, it is an aggressively tacky at room temperature and adheres firmly to even rough surface. BOPP film is highly resistant to weather, heat, aerial oxidation and others. The pressure sensitive self-adhesive BOPP tape has various applications in packaging industry. It has very good properties. BOPP Pressure Sensitive self adhesive tape is now widely used in substitute of cellophane tape. Due to its very good tearing strength and other mechanical properties, it is catching very good market. BOPP film has many applications as a packaging material. It is being used as wrap in biscuits, cigarettes, cosmetics, textile, food items, pharmaceutical and toiletries, as twist wraps in confectioneries and toffees, as bags and pouches in tea, coffee, readymade garments and hosiery, as strip packaging in pharmaceuticals and drugs etc. BOPP is also used in synthetic paper, tracing paper and thermo laminating film. Currently it is being used in maps, produce manuals, visiting cards, art works and posters, metalised film and twistable film. Packaging market size in India is about Rs 60 bn. Market size of PET/BOPP and other flexible film-based manufacturing segment is estimated at around Rs 25 bn. The cost impact of PET film and BOPP film on the overall packaging cost ranges from 35-85% depending on the product to be packaged. BOPP pressure sensitive adhesive tape is recent development and substitute to cellophane adhesive tape. The product has very excellent market potential. At present there are only few units manufacturing the BOPP adhesive tape. But it has been assessed that there will be a tremendous demand of the product in the future. So a new entrepreneur can well venture into this field by installing a unit of BOPP pressure sensitive tape to satisfy present and future demand. Few Indian Major Players are as under: Amartara Pvt. Ltd. Bhor Tapes Ltd. Bunzl (India) Pvt. Ltd. C G-P P I Adhesive Products Ltd. Hindustan Adhesives Ltd. I W L India Ltd. J M G Corporation Ltd.
Plant capacity: 30,00,000 SQM/Annum, BOPP Pressure Self Adhesive TapePlant & machinery: 44 Lakhs
Working capital: -T.C.I: 178 Lakhs
Return: 42.00%Break even: 40.00%
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EXPANDABLE POLYSTYRENE - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue

Expandable polystyrene (EPS) is a rigid cellular form of polystyrene with good thermal insulation and shock absorbing properties, high compressive strength, very low weight and resistance to moisture. These properties of EPS bring many benefits, in particular to the construction and packaging industries. Building and construction applications are the largest outlet for EPS accounting for around two-thirds of demand. Large quantities are used to make insulation foam for closed cavity walls, roofs and floor insulation. EPS foam also finds uses in road construction, bridges, drainage, floatation and sound insulation. The other main application of EPS is in packaging. Food items such as eggs, meat, fish and poultry can be packed with EPS, which is also used to make vending cups and containers for carryout meals. The good shock absorbency of EPS makes it suitable for the packaging of delicate electronic goods. Polystyrene is a strong plastic created from erethylene and benzene that can be injected, extruded, or blow molded; making it a very useful and versatile manufacturing material. Expanded polystyrene is usually white and made of pre-expanded polystyrene beads. Familiar uses include and molded sheets for building insulation and packing material for cushioning fragile items inside boxes. Sheets are commonly packaged as rigid panels. Expandable polymeric bead or pellet material has been employed to prepare a variety of foam plastic products. In particular, solid, expandable, polystyrene pellets have been expanded for use in closed or open molds to form coffee cups and other molded foam articles, and also for use in preparing free-flowing, highly expanded foam pellets of a variety of shapes for cushioning and packaging purposes. EPS will remain the fastest growing of the major styrene derivatives, supported by ongoing efforts to reduce energy consumption in buildings. The packaging sector will benefit from the increased consumption of electrical and electronic appliances by the growing middle classes in regions such as Asia. The expandable polystyrene market has seen strong growth globally, driven by the construction sector, with global demand growing at an average of 5.5%/year. However, extensive new EPS capacity has been added in northeast Asia, especially China. In Western Europe, the new building insulation requirements are boosting demand, offsetting the decline in packaging applications. China is the largest market for EPS accounting for one-third of global demand. The booming Chinese economy has boosted demand for EPS in the packaging of a variety of items such as consumer electronics, personal computers and household items. At the same time, the growing construction and building industry has ensured that demand for block flame retardant EPS, which is used in insulation panels for buildings and bridges, remains buoyant. There is a good future and market potential for expandable polystyrene. Few Indian Major Players are as under: Beardsell Ltd. Perfectpac Ltd.
Plant capacity: -Plant & machinery: -
Working capital: -T.C.I: -
Return: 1.00%Break even: N/A
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RIGID P.V.C. FILM (For Pharma & Thermoforming Packaging) - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Plant Layout

PVC is present in virtually all areas of human activity. PVC is a chlorinated hydrocarbon polymer. Its basic building blocks are chlorine, carbon and hydrogen. These elements are obtained from sea salt (sodium chloride) and crude oil or natural gas, both of which are mixtures of hydrocarbons. PVC is a thermoplastic. This means that it softens upon heating and hardens upon cooling. These days, it is PVC the second most popular plastic in the world. In more than 60 years of production and commercial use, PVC has contributed greatly to the development of modern life. It has also become one of the most thoroughly researched materials. Its manufacture is closely regulated and results of life cycle analysis published so far show that PVC is a safe product in its production, use and disposal. PVC film made by extrusion blown process is widely used for packaging purposes. PVC packaging film has given a new dimension to the world of packaging. These films for packaging form the biggest market for PVC. The heat-shrinkable characteristic is fully utilized to serve diverse covering and packaging needs, such as anti-corrosion, electrical insulation and external decoration requirements. The easy coloring and printing receptiveness of this film boosts the visual attractiveness of any product. The calendared process for the manufacture of PVC films is highly developed in India that today it is possible to obtain thin films of excellent quality without it. The PVC films manufactured using the calendared process is of thickness ranging below 0.1mm. It is a versatile packaging medium both for pharma and food industry. PVC may be manufactured to be either rigid or flexible. Rigid PVC is used to make construction materials such as home siding and pipes, packaging etc. More than 70 percent of all the PVC made are used in construction & packaging. Packaging is among the high growth industries in the recent years. A high degree of potential exists for almost all user segments which are expanding appreciably: processed foods, hard and soft drinks, fruit and marine products, drugs and pharmaceuticals, soaps and toiletries, cosmetics and personal care, office stationery and accessories, fabrics and garments, white goods and other durables, electrical appliances and equipments, entertainment and other electronics, shoes and leather ware, gems and jewellery, toys and sports goods, chemicals and fertilizers. There is a very good scope in this segment. New entrepreneurs should venture into this field. Few Indian Major Players are as under: Akar Laminators Ltd. Amartara Plastics Pvt. Ltd. Amartara Pvt. Ltd. Amco India Ltd. Bilcare Ltd. Caprihans India Ltd. D K Chemoplast Ltd. Ecoplast Ltd. Ess Dee Aluminium Ltd. Essel Propack Ltd. Fenoplast Ltd. Galore Prints Inds. Ltd. Glory Polyfilms Ltd. Goldline Milkfood Ltd. Green Pack Foils Pvt. Ltd. Harsh Polymers (India) Ltd. Indu Packaging (Daman) Ltd. J K Leatherite Ltd. J M D E Packaging & Realties Ltd. Jhaveri Flexo India Ltd. Kailash Structurals Ltd. Marvel Vinyls Ltd. Mazda Enterprises Ltd. Morgan Industries Ltd. National Film Devp. Corpn. Ltd. Packaging India Pvt. Ltd. Premier Polyfilm Ltd. Premier Vinyl Flooring Ltd. Purity Flex Pack Ltd. R T Packaging Ltd. Raj Packaging Inds. Ltd. Roto Flex Inds. Ltd. Terra Films Pvt. Ltd. Trackparts Of India Ltd. Vinyoflex Ltd.
Plant capacity: 6000 MT/AnnumPlant & machinery: 1040 Lakhs
Working capital: -T.C.I: Cost of Project : 1411 Lakhs
Return: 44.00%Break even: 41.00%
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PAPER BAGS FROM WASTE - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue

Paper bags are more popular and good in appearance. Paper bags are gradually replacing the plastic bags from the market in India. Plastic bags are cheap but they cause much destruction to the environment. For this reason more and more companies in India are offering paper bags to their customers for carrying purpose. Paper bags look more attractive and they come in a variety of shapes, size, colour and design. Paper bags are preferred more today because it makes a style statement and adds to one’s appearance. In addition to that, paper bags can carry a lot more weight than plastic bags. All the waste product produced in the earth except plastic base can be easily biodegradable. In a word it can be used for land filling material or for the land development. Paper based products are totally ecofriendly products, which help us to keep the balance of natural climate. There are variety of products can be manufactured such as paper dish paper glass, paper for greetings, card, paper for different types billing, paper used for making paper bags of different varieties which can be used for cement filling bags, again another which can be used as shopping bags. Kraft paper, Brown paper or wrapping paper is made from variety of raw materials, e.g. Bagasse, ground wood, straw, waste paper, in various combinations. 'Kraft' means strength and it is leading paper for wrapping heavy bundles. Kraft papers or brown papers are strong and flexible and quality Kraft paper are made by the 'Kraft' chemical process or also known as sulphate process. They are normally sized with sizing agents & additives are added, and not bleached. The colour is only a natural colour. They are used in wrapping paper bags, linters corrugated sheets. Paper bags are manufactured from multiple plies of paper. Natural Kraft paper is used most commonly. Extensible Kraft paper is less commonly used, but provides a higher level of strength than Natural Kraft. The improvement in strength is due to the manufacturing process for the paper, not the conversion of the paper into bags. Bleached white Kraft paper is also used for bags to improve the appearance of the bag and the customer’s perception as to the quality expensive than natural Kraft & usually a bleached Kraft outer ply is used with natural Kraft inner plies. Bleached Kraft has reduced strength due to the bleaching process. The Indian paper industry is highly fragmented, with capacities scattered over a wide spectrum of units ranging from 5 tpd to 600 tpd capacity. Of the total installed capacity, 43 per cent is dependent on forest based raw materials, 28 per cent on agro based raw materials and the remaining 29 per cent on other materials, including secondary fibre. Sustained availability of fibre resources is the major long-term concern for the growth of the paper industry. There is very good scope in this sector for new entrepreneurs.
Plant capacity: 1200 MT/Annum, 60000 Nos. Paper Bags/Day, Each Bags Wt. 65 gramsPlant & machinery: 184 Lakhs
Working capital: -T.C.I: 433 Lakhs
Return: 49.00%Break even: 43.00%
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ASEPTIC PAPER - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue, Plant Economics

Aseptic packaging systems have fundamentally changed the handling of sensitive liquid foods. Distribution and storage no longer require refrigeration, with the result that the shelf life of the package contents is considerably extended. The need for aseptic packaging is rapidly increasing and the system has proved to be invaluable in the distribution of milk and other products. Today, two thirds of Tetra Pak packages are aseptic. Aseptic packaging systems have played a vital role in providing people all over the world with essential nourishment. Aseptic packaging can be defined as the filling of a commercially sterile product into a sterile container under aseptic conditions and hermetically sealing the containers so that reinfection is prevented. This results in a product, which is shelf-stable at ambient conditions. The term “aseptic” is derived from the Greek word septicos which means the absence of putrefactive micro-organisms. Aseptic paper comprises of liquid paper board (type of paper) and four or five layers of low-density polyethylene and one thin layer of aluminum foil. The structure of aseptic paper is made by extrusion and laminating machines that combine the paper with the other layers of plastic and aluminium foil. Generally, liquid paper board represents 75% of the total weight of the package. Aluminium foil accounts for 5% of the total weight and polyethylene layer accounts for 20% of the total weight. In practice, generally there are two specific fields of application of Aseptic packaging technology: Packaging of pre-sterilized and sterile products. Examples are milk and dairy products, puddings, desserts, fruit and vegetable juices, soups, sauces, and products with particulates. The second is packaging of non-sterile product to avoid infection by micro-organisms. Examples of this application include fermented dairy products like yoghurt. The demand for aseptic liquid foods is growing, especially in Asia and in Eastern Europe and South America. The fastest growth rate in the emerging markets is particularly China. Aseptic packaging technology will be oriented to high-tech integration, high reliability and high speed and extend its applications to a diversity of industrial sectors. On the other hand, as an important approach to achieve technology advancement in the beverage industry, aseptic cold filling technology will see a rapid growth. The demand is increasing for new aseptic fillers of bottles, paper, and plastic for added value dairy products, both ambient and chilled. Lower total costs of operation and increased system flexibility are the main benefits of aseptic packaging to filling companies. The most rapidly growing application is for plastic pouches and continued growth of around 15% per year is forecast upto 2013 for plastic pouches. Much of this growth will be in China, although there will be an increased use of the pack type in other developing markets. The average annual growth rate (AAGR) for aseptic packaging in the coming year 2013 in packs will be around 5.9% per annum. The leading producers of aseptic paper are Tetrapak, followed by SIG Combibloc and Elopak. The market structure is highly concentrated with the above three organizations (Tetrapak, Combibloc and Elopak). These three units account for almost all liquid carton packaging board demand in the European Economic Association (EEA). Thus aseptic packaging is very well accepted in food service applications worldwide as a safe and high-quality packaging option.
Plant capacity: ---Plant & machinery: -
Working capital: -T.C.I: -
Return: 1.00%Break even: N/A
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PRINTED PAPER SHOPPING BAGS - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue

Printed-paper shopping bags are more popular and good in appearance. They are now going to replace the poly bags. There is lot of use of poly bags in modern life due to various positive reasons. Poly bags are light and easy to handle. It can bear high strength to carry the useful material. But ruling of plastic will now change their ways, since there is only one disadvantages lying in the plastic i.e. it will not destroy in the earth. It cannot be used for land development work. All the waste product produced in the earth except plastic base can be easily converted to earthy material. In a word it can be used for land filling material or for the land development. The plastic base materials are not eco friendly product. On that basis world of science is now thinking to develop eco friendly plastic. Paper based products are totally eco friendly products, which help us to keep the balance of natural climate. There are variety of products can be manufactured such as paper dish paper glass, paper for greetings, card, paper for different types billing, paper used for making paper bags of different varieties which can be used for cement filling bags, again another which can be used as shopping bags. Paper bags are manufactured from multiple plies of paper. Natural Kraft paper is used most commonly. Extensible Kraft paper is less commonly used, but provides a higher level of strength than Natural Kraft. The improvement in strength is due to the manufacturing process for the paper, not the conversion of the paper into bags. Bleached white Kraft paper is also used for bags to improve the appearance of the bag and the customer’s perception as to the quality expensive than natural Kraft & usually a bleached Kraft outer ply is used with natural Kraft inner plies. Bleached Kraft has reduced strength due to the bleaching process. Paper shopping bags are totally eco friendly products and new entrepreneurs should venture into this field. Few Indian Major Players are as under: Brown Multi Wall Paper Bags Ltd. Jayant Paper Mills Ltd. Karur K C P Packkagings Ltd. Polyspin Exports Ltd.
Plant capacity: 3000000 Nos./AnnumPlant & machinery: 34 Lakhs
Working capital: -T.C.I: 108 Lakhs
Return: 46.00%Break even: 40.00%
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FLEXIBLE PACKAGING WITH GRAVURE AND FLEXO PRINTING WITH EXTRUSION IN 3/5/7 LAYERS - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials

One of the most popular forms of packaging is Flexible Packaging. Flexible Package is easy to hold, convenient to store and simple to use. Made up of multi layer laminated sheets of plastics (PVC, LDPE, HDPE, BOPP, BOPET), paper, cloth, or metal foils. The main products of this business are laminates made with various combinations of Polyester, BOPP, poly, metalized & hologram films and others and supplied in roll form and in various preformed pouches, manufacture of rotogravure cylinders for various types of rotogravure printing, Anilox/Coating, Rollers for flexo printing and Shims for holographic embossing and holograms and printing ink and adhesives and packaging & processing machines. This business involves customization according to the needs of customer. It has successfully developed several new packaging material for various applications suitable for Food Industry, the Bakery and Confectionery Industry, Beverage Industry and the Personal Care Products Industry. The benefit of flexible packaging is: - It helps your product stay clean, safe and well protected from pilferage and adulteration. - It helps your product to acquire sound barrier protection against moisture and gases and protection from damage and wastage. - It offers your product extreme convenience of handling and disposal after use. - It easily fits in with the shape of the contents thereby helping to cut down excess storage and transport costs. - It offers tremendous saving in raw material consumption through usage extension to as much as four times. - It absorbs more products per a package. A good example is coffee / nuts and snacks that come in foil brick packs and pouches rather than in cans or jars. - It is environment friendly and helps to conserve energy for conversion. - It helps a product manufacturer to enhance their product brand image leading in turn to better sales. The capacity overhang can be gauged from the fact that as against an aggregate capacity of 1.74 lakh Tonnes, the domestic demand is currently only around 85,000 tonnes. The dependence on exports will be critical to the survival of the secondary, players in the extrusion markets. The global flexible packaging market is projected to grow to 17.5 mn tons in 2014 at an average growth rate of 3.4%, as per a report by PIRA International. Flexible packaging has been one of the fastest-growing sectors of the packaging market over the past decade. Flexible packaging substrates provide opportunities to reduce materials, lower package weight and cut costs. Properties of flexible packaging can be easily tailored to meet demanding specifications for a wide range of products. Over the years, the flexible packaging market has developed from simple paper wrapping and bags to very sophisticated multilayer and multi material packaging for barrier protection and shelf life extension. Flexible packaging films can be made of single-web substrates such as flexible plastics (PE, PP, polyester or PA), flexible foils and flexible papers or can be coated, laminated or coextruded with other materials to enhance their physical properties in various ways. Better Quality of Life through Better Packaging sums up the important place that packaging occupies in a modern economy. There is a very good scope and new entrepreneurs should venture into this field. Cost Estimation: Capacity : 1500 MT/Annum (Printed Film Packaging) 1500 MT/Annum (Printed Coated Paper)
Plant capacity: -Plant & machinery: 365 Lakhs
Working capital: -T.C.I: Cost of Project : 824 Lakhs
Return: 44.00%Break even: 59.00%
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Carton Boxes - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue, Plant Economics

The materials now available for packaging are paper and paper products, metal containers, foils, glass, plastics rigid and flexible, cellulose film, textiles, including Jute, woven plastic and wood. Among the packaging materials paper and paper based products continue to occupy a predominant place. Corrugated and solid fiber board boxes have replaced the conventional wooden boxes as transport containers, because of their light weight and satisfactory strength. Carton boxes are used by pharmaceutical companies, health and beauty products manufacturers, processed food packers, garments manufacturers, liquor cartons, agarbatti packaging and packaging of engineering parts. So, there is very good demand of carton boxes. Any new entrepreneur can enter in this field will be successful. Few Indian Major Players are as under: Associated Pulp & Paper Mills Ltd. Ausom Enterprise Ltd. Brown Kraft Inds. Ltd. Diamond Products Prtg. & Processing Ltd. Haldyn Glass Ltd. India Packaging Products Pvt. Ltd. K C L Ltd. Manaksia Ltd. Mira Textiles & Inds. (India) Ltd. Nec Packaging Ltd. Orient Press Ltd. Parle Biscuits Pvt. Ltd. Parle Products Pvt. Ltd. Perfectpac Ltd. Shaan Interwell (India) Ltd. South India Paper Mills Ltd. Universal Enterprises Ltd. Wadpack Pvt. Ltd.
Plant capacity: 4000 Nos./Day or,1200000 Nos./AnnumPlant & machinery: 26 Lakhs
Working capital: -T.C.I: 183 Lakhs
Return: 45.00%Break even: 33.00%
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Non Woven Fabric Bag (Stitching) - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost & Revenue

Product Profile: Non woven bags are made of a sheet of fibers and continuous filaments or chopped yarns of any nature or origin, that have been formed into a web by any means with the exception of weaving or knitting. There are various kinds of non woven bags such as non woven rice bag, carry bag, catering bag, banyan cut bag, fruit and vegetables bag, grocery/shopping bag, PP bag, gift bag, printed bag and many more. The technology involved for the manufacture of non woven fabric bags is simple the process of transformation of woven fabric in the form of bags of desired specification is free of pollution and are controlled within the prescribed norms constituted for such types of ventures. Non woven bag is known for the utility of carrying heavy loads. Non woven bags can be availed in small, medium and large sizes. These bags are available in various colour textures and design patterns which is having requisite durability. It is an ideal substitute for paper bags. These non woven fabric bags are available in different shapes and dimensionally accurate. These bags can customize as per demands at reasonable prices. Non woven Fabric Bags Properties: • Stretch ability • Flame retardancy • Wash ability • Strength • Absorbency • Liquid repellence • Resilience • Softness • Cushioning • Filtering • Bacterial barrier & • Sterility Advantages: Non woven fabric bags are widely used as packing material due to so many advantages over conventional sacks. These bags are excellent for covering products and goods thereby protecting them from moisture and dust. Non woven fabric bags can be used as a protective covering in sector like agriculture, infrastructure, automobiles and also as tents, floor spreads, as a cover of machinery etc. There are various advantages of non woven fabric such as it is soft, permeable, fire resistant, water resistant, it is easily customizable, nontoxic and environment friendly and is known to cause no allergies to human bodies. Production of non woven bags: Non woven fabric bags are manufactured by prime quality fabrics that ensure their longer life and high strength. Manufacturing of non woven bags get place in three stages: web formation web bonding and finishing treatments. There are four basic methods of web formation i.e. dry laid, spun melt, wet laid and other techniques. Web bonding are of three types chemical, thermal and mechanical and there are different types of finishing treatments such as flame retardant, breathable porous, water repellent, conductive, antistatic etc. Indian scenario Due to rapid growth in processing and chemical industries the demand of non woven fabric bags are touching sky high. This multipurpose product has therefore become a boon to the Indian industry especially in the rainy season. Indian non woven market is growing at the rate of 8-10%. However in the coming year the continuous growing Indian GDP, increasing purchasing power parity and India’s initiative in the economic development will give a boost to this niche field and it is assumed that it would fetch growth rate of 12-15%. At present the production of non woven fabrics in India is touching 190MT. This will be due primarily to increased demand in developing areas for a variety of lighter weight disposable non woven bags, supported by manufacturer efforts to make them more affordable and technological advances that are making new generations of non woven fabrics lighter. Demand for non woven fabric bags in increasing very rapidly and there is a huge potential to set up non woven production facility in India to accommodate this growing demand.
Plant capacity: -Plant & machinery: -
Working capital: -T.C.I: -
Return: 1.00%Break even: N/A
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PP Woven Bags (for Cement Packing) - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities

Profile PP woven sacks laminated with PP liner have wider applications. PP woven sacks are much stronger & can withstand much higher impact loads because of PP strips elongation at break is about 15 to 25% as compared to 30% of Jute. These sacks are much cleaner & resist fungal attack. PP Woven Sacks can be unlaminated, Laminated and along with PE liners. The size range for bags made from tubular fabric is from minimum 24 inches (60 cm.) upto 61 inches (155 cm). Woven Sacks are the best and the most cost effective packaging solution for Industries like Cement, fertilizer, sugar, chemicals, food grains etc. off late Woven fabric, which is the first stage of Woven sacks, is a preferred medium for bale wrapping and rain protection in the form of Tarpaulin. Salient Features: • Flexible and high strength • Double side print • Water & dust proof design • Heat/Wave Cut & hemmed top • Flat or anti-slip weaving Applications PP woven bags and PP woven sacks with liners are specially designed for the packaging of pulverous & force flowing materials, which include the following: • Food Products: Flour, Corn, Grain, Sugar, Salt, Animal Feed • Chemicals & Fertilizers: Carbon, Caustic Soda, Potash, Phosphates • Petro chemicals: Polymers, Granules, PVC Compound, Master Batches • Minerals: Cement, Calcium Carbonate, Lime, Sand Advantages of PP Woven Bags Woven bags and sacks of PP offer several advantages over other industrial packaging material. Some of the advantages are: 1. Moisture Proof: PP Bags are inherently moisture repellent 2. Light Weight: PP Bags being lightweight, offers easy and cheap transportation. 3. Printing: Bright 2/3/4 Colour printing offers aggressive marketing prospects 4. Stackability: No problems in stacking. Can be gusseted to further improve stacking 5. Strength: High Tensile strength and long life. 6. Economical: Highly economical compared to other alternative packing material 7. Seepage: No Seepages especially in paper lined bags Market Scenario Woven bags enjoy a good market in India and will continue to do so in the coming years. Plastic woven sacks are rapidly replacing jute bags because they have often various advantages over the conventional jute fabrics as packaging materials. They have excellent chemical resistance; they are light in weight and more suitable for packing of various chemicals in the form of granules and powder. They are also: stronger and can withstand much higher impact loads. Their elongation at break is 15 to 25 per cent compared to 3 per cent for jute; they are much cleaner, both in use and production and can be used to handle food products as they are resistant to fungal attack. Because of such superior properties of plastic woven bags, it has high demand everywhere. Cement industry is increasing day by day.
Plant capacity: 1 Lakh No.s/dayPlant & machinery: 171 Lakh
Working capital: -T.C.I: Cost of Project : 561 Lakh
Return: 47.00%Break even: 49.00%
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Information
  • One Lac / Lakh / Lakhs is equivalent to one hundred thousand (100,000)
  • One Crore is equivalent to ten million (10,000,000)
  • T.C.I is Total Capital Investment
  • We can modify the project capacity and project cost as per your requirement.
  • We can also prepare project report on any subject as per your requirement.
  • Caution: The project's cost, capacity and return are subject to change without any notice. Future projects may have different values of project cost, capacity or return.

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